ATAS Field-Lok Low Slope User Manual

Installation Guide
Review and under­stand complete guide before begin­ning installation.
This guide has been prepared as suggested details to particular design conditions. Each condition has certain limitations to performance, aethetics or economics. Professionals qualified to assess this information for a specific project, should determine that the selection and installation are made to their requirements. ATAS cannot assume any responsibility for the actual selection and/or installation of materials. The panels, flashings and trim shown in this guide are illustrated over solid and plumb substrate. It is assumed that the structure has been designed and prepared in accordance with local building codes.
NOTE : This guide to be used for installations with a roof slope of 2:12 or less only on a solid sub­strate. Consult factory for all other installations.
Field Lock Panel has extra strength, extra height - field seamed panel. Installed with concealed clips and fasteners and a mechanical seamer in a tri-fold lock-in application. Panels are available in smooth or embossed texture in 29 standard ATAS colors are available with premium KYNAR 500® or HYLAR 5000® finish. Stiffening ribs are optional.
Low Slope
Field-Lok Seam Panel Anchoring
Note: The appro­priate fasteners must be sufficiently long enough to penetrate through a solid substrate.
Step #1 - Locate the anchor clip over the right (male) leg of the previously laid panel to afford the proper clip spacing ­note how the base centering stops positions and holds the movable section of the clip. DO NOT fully set the screw(s) until all have been located along this seam line.
Step #2 - Fully set the screw(s) and note how this action now releases the movable section of the clip and allows for roof movement (expansion / contraction).
Step #3 - Hook the entire left (female) leg of the next panel over the right (male) leg of the previously installed panel making sure to fully engage the factory installed sealant (optional).
Step #4 - Roll seam the joint utilizing the joint seamer.
3/8”
Base center­ing stops
Factory applied sealant (optional)
Factory applied sealant (optional)
13 3/4” (FLS137) and 18” (FLS180) wide
FLS Panel
FLS180
FLS137
Factory Sealant (optional)
"PENCIL GROOVE" TYPE
STIFFENING RIB ( OPTIONAL )
2 3/8"
"PENCIL GROOVE" TYPE
2 3/8"
STIFFENING RIBS ( OPTIONAL )
Eave Detail
Gable Detail
1. Apply ATA-Shield** along eave and up the roof to a point at least 24” beyond outside face of exterior wall.
2. Install 3/8” shim at eave.
3. Install drip edge against fascia trim. Lay ATA-
Guard*over eave trim.
4. Trim (cut) both seams back to allow for turn down. Install panel by sliding lower flanged edge over drip edge.
5. See below for proper panel sidelap installation.
General Note: Before any installation be sure to lay
ATA-Shield**in all areas where ice & water can occur. ATA-Guard or appropriate underlayment should be installed over the entire roof.
1. Install underlayment to gable edge. Place 3/8” shim as shown.
2. At gable start detail, install gable trim starter cleat with appropriate fasteners at 2’-0” into fascia board.
3. At end gable, cut panel to appropriate width to allow room for clips at gable end. If panel cut off is 3” or wider install cut off portion of panel underneath last panel w/ butyl tape applied in between the two panels and install clips before installing gable assem­bly.
4. Apply double-faced butyl sealant as circled in sketch. Fasten “Z” closure to panel with pop-rivets.
5. Install starter cleat at end detail same as start detail.
6. At both ends snap gable/rake trim over starter cleat and “Z” closure to lock into place. Pop-rivet these two pieces together with one pop-rivet per trim length.
Underlayments: ATA-Shield** is the recommended self adhesive underlay­ment for eaves, sidewall and any critical areas exposed to ice damming and extensive water run off. Available in 65’-8” x 39-3/8” rolls (200 sq. ft. per roll).
Underlayments: ATA-Guard* is a polyolefin based, 100% asphalt free, high strength reinforced roofing underlay­ment for use beneath metal roofing on steep slope appli­cations. 1000 sq. ft. per roll at 48” wide.
PANEL SIDELAP
3/8” or 1 3/8”
Appropriate anchor screws sufficiently long enough to fully penetrate the solid substrate.
Field Lock Panel
Offset Angle
Butyl Tape Sealant
Eave Trim
Wall Panel
FULL PANEL WIDTH
Field Lock Panel
Butyl Tape Sealant
Standard “Z” Closure
Extended Gable/Rake Starter Cleat
Gable/ Rake Closure Trim
Rake Angle
Offset Angle
Appropriate Anchor Screw
Plain pop-rivets
Wall Panel
Anchor Clips
#12 x 1-1/4” Hex Head Screws
CLAMP PANEL AS SHOWN FOR PROPER SEAL.
Eave end of panel
Shim
Eave end of panel
Shim
Install clamp on lower portion of vertical leg
Hip & Ridge Detail
Headwall Detail
Valley Detail
Hip and ridge applications are handled in the same manner.
1. Install underlayment to roof edge. Place 3/8” shim as shown.
2. Cut “Z” closure to fit between seams and install in butyl tape. Fasten through 3/8” shim to secure panel ( use 4 fasteners on 13 3/4”, 5 on 18” )
3. Seal neoprene strips into “Z” closures .
4. Snap hip/ridge cap over “Z” closures for it to lock into place. Pop-rivet one side only to allow for expansion and contraction.
Notes: * Trim must be pop-riveted to Z in at least one location to control thermal movement. * Unless otherwise specified, all fasteners for trim components should be spaced at 2’-0” o.c. * Install splice plates at ridge cap joints. Pop rivet splice to one end of ridge cap to allow for expansion and contraction.
.
1. Install underlayment to roof edge. Place 3/8” shim as shown.
2. In standard headwall situation (without venting), run underlayment from roof plane up headwall. Install panels up to headwall.
3. Fasten “Z” closure in bed of sealant at top of panel. Fasten through 3/8” shim to secure panel. ( use 4 fasteners on 13 3/4”, 5 on 18” )
4.Seal neoprene closure into “Z” closure.
5. Install headwall transition over “Z” closure.
6. Apply counterflashing over the headwall trim, as required.
1. Install ATA-Shield** approximately 18” up both sides of the valley line.
2. Place 3/8” shim as shown.
3. Lay valley pan in valley center. Locate joggle cleat at 4” to 6” from valley center.
4. Install joggle cleat. Fasten 6” o.c. through butyl tape and pan into 3/8” shim and substrate.
5. Turn under edge of panel to slide into joggle cleat. Fasten with clips at 2’-0” o.c.
12” Max.
4” Min. to 1’-6” Max.
2”
*
* Varies with roof pitch
3/8” or
1-3/8”
Hip/Ridge Cap
Standard “Z” Closure
Field Lock Panel
Anchor Clip
Appropriate Sealant
Reglet
Counterflashing
Headwall Transition
Standard “Z” Closure
Field Lock Panel
1 3/8”
or 3/8”
6”
4”
*
* Varies with roof pitch
Valley Pan
Butyl Tape Sealant
Support Plate
Appropriate Anchor Screws
Field Lock Panel
~
Pipe Detail
Step 1
Cut on the proper pipe diam-
eter marked on the
flashing.
Step 2
Position over pipe and slide
down the pipe.
Step 3
Apply polyurethane sealant to
the bottom of the base.
Step 4
Mold the flexible base to
the panel contours.
Step 5
Fasten with 1/4” x
1-1/8” drilling
fastener every 1-
1/2” around the
base.
Pipe drawings provided by Triangle Fasteners
Tools and Rules:
Basic Equipment Required: Tie-off ropes, safety harness, long level, ladders, scaffolding with approved planking, extension cords with approved ground plugs and services. Additional Tools: Metal folding tool, hammer, chalk line, measuring tape, metal cut­ting tools - nibblers, drills, hacksaw, utility knife, pop-rivet gun, caulking guns, layout and combination square, C clamps, sheet metal shears (including RH, LH, straight and overhand). Power driven screw gun with proper bits, depth-setting nosepiece, vari­able speed.
Choose the correct equipment and tools to do the job in a safe manner. Wear safety gear and follow OHSA require­ments.
Follow of few simple rules:
1. Never cut the panels with an abrasive cut-off wheel or torch, as this will damage the finish.
2. Do not weld the trim or panels.
3. Remove any small burrs left by cutting, screwing or drilling.
4. Remove protective masking immediately after trim is installed.
5. Caution should be taken when unloading the panels to prevent damage.
6. Use appropriate screws for the type of underlayment and long enough to fully penetrate and secure the panel.
7. The stored materials should be kept dry.
8. Do not cut on finished roof. Remove all drill spirals, chips and dust immediately.
9. Seal neoprene closures and soft cell foam by applying appropri­ate sealant to both surfaces.
10. Put appropriate sealant/butyl tape between overlapping trims.
11. Overlap trims in a manner not to impede the flow of water.
For further information or assistance, contact our Technical Product Support at 800-468-1441
©2004 ATAS International. All rights reserved. Dutch Seam Shingle is a tradename owned by ATAS International, Inc.
ATAS International, Inc.
Corporate Office Allentown, PA 18106 www.atas.com
Sidewall Detail
1. Install underlayment to sidewall. Place 3/8” shim as shown.
2.Install metal panel up to within 1” of the sidewall.
3. Fasten “Z” closure in bed of butyl sealant at top of panel as shown.
4. Fasten sidewall trim over “Z” clo­sure to face of sidewall.
5. Apply counterflashing over the sidewall trim, and seal into reglet.
NOTE: Trims should be fastened to substrate and sidewall using a #12 x 1” wafer head screw.
Note Regarding Trim Details
The applicaiton of flashing and trim requires a detailed approach. Consideration should be given to the roof’s geometry and course it creates for water run-off. Location of gutters and the use of snow retention systems should also be considered. Proper planning regarding the sequence of material overlap is critical. Sealants, such as butyl tapes and tripolymers, should be used at overlapping trim edges, in conjunction with exposed fasteners, and to seal flashings. All fasteners should be properly tightened and not overdriv­en at an angle. Fasteners that are too loose can “back out” over time. An overdriven fastener may cause a depression in the materi­al, which becomes a collection point for standing water.
(610) 395-8445
Appropriate Type Sealant
Counterflashing
Sidewall Trim
Standard “Z” Closure
Field Lock Panel
Offset Angle
Anchor Clip
Appropriate Anchor Screws
Painted Pop-Rivet
Plain Pop­Rivet
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