ATAS Field-Lok User Manual

Installation Guide
Review and understand complete guide before beginning installation.
This guide has been prepared as suggested details to particular design conditions. Each condition has certain limitations to performance, aethetics or economics. Professionals qualified to assess this information for a specific project, should determine that the selection and installation are made to their requirements. ATAS cannot assume any responsibility for the actual selection and/or installation of materials. The panels, flashings and trim shown in this guide are illustrated over solid and plumb substrate. It is assumed that the structure has been designed and prepared in accordance with local building codes.
NOTE : This guide to be used for installations with a roof slope of 2:12 or greater only on a solid substrate. Consult factory for all other installations.
Field-Lok Panel has extra strength, extra height - field seamed panel. Installed with concealed clips and fasteners and a mechanical seamer in a tri-fold lock-in application. Panels are available in smooth or embossed texture in 30 standard ATAS colors are available with premium KYNAR 500
®
or HYLAR 5000
®
finish. Stiffening ribs are optional.
13 3/4” (FLS137) and 18” (FLS180) wide
FLS Panel
FLS180
FLS137
ATAS Field-Lok seam roof panels are typically designed for low slope roofing with slopes of 3:12 and below. ATAS FLL and FLM series are commonly used on slopes of 1.5/12 to 3:12 while our FLN and FLS series are commonly used on slopes of .5/12 through 3:12. At slopes below 2:12 the use of either factory or field applied sealant within the panel interlock is recommended.
Field-Lok panels require the contractor to rent a field­seaming machine designed for the specific panel profile and gauge. These machines field form the panel-to-panel connection and clip-to-panel connection. These on site seam forming machines are relatively heavy. Extreme care should be taken when using these machines in steep slope applications. In addition, the primary design consideration with mechanically seamed panels is functional waterproofing. Often the mechanical seaming in the field can cause clip read through or telegraphing and can be seen visually when used in steep slope roofing applications. This read through of the clip is considered to be aesthetic only and not a structural defect of the panels and therefore not a cause for rejection of the materials. Some slight surface abrasion may be evident on the finish of the panels after field seaming of the panels.
Eave Detail
Gable Detail
1. Apply ATA-Shield** along eave and up the roof to a point at least 24” beyond outside face of exterior wall.
2. Install 3/8” shim at eave.
3. Install drip edge against fascia trim.
Lay ATA-Guard*over eave trim.
4. Trim (cut) both seams back to allow for turn down.
Install panel by sliding lower flanged edge over drip edge.
5. See below for proper panel sidelap installation.
General Note: Before any installation be sure to lay ATA-Shield**in all areas where ice & water can occur.
ATA-Guard or appropriate underlayment should be installed over the entire roof.
1. Install underlayment to gable edge.
Place 3/8” shim as shown.
2. At gable start detail, install gable trim starter cleat with appropriate fasteners at 2’-0” into fascia board.
3. At end gable, cut panel to appropriate width to
allow room for clips at gable end. If panel cut off is
3” or wider install cut off portion of panel underneath last panel w/ butyl tape applied in between the two panels and install clips before installing gable assembly.
4. Apply double-faced butyl sealant as circled in sketch. Fasten “Z” closure to panel with pop-rivets.
5. Install starter cleat at end detail same
as start detail.
6. At both ends snap gable/rake trim over starter cleat and “Z” closure to-Lok into place. Pop-rivet these two pieces together with one pop-rivet per trim length.
Underlayments: ATA-Shield** is the recommended self adhesive underlayment for eaves, sidewall and any critical areas exposed to ice damming and extensive water run off. Available in 65’-8” x 39-3/8” rolls (200 sq. ft. per roll).
Underlayments: ATA-Guard* is a polyolefin based, 100% asphalt free, high strength reinforced roofing underlayment for use beneath metal roofing on steep slope applications. 1000 sq. ft. per roll at 48” wide.
PANEL SIDELAP
Hip & Ridge Detail
Headwall Detail
Valley Detail
Hip and ridge applications are handled in the same manner.
1. Install underlayment to roof edge. Place 3/8” shim as shown.
2. Cut “Z” closure to fit between seams and install in butyl tape. Fasten through 3/8” shim to secure panel (Use 4 fasteners on 13 3/4”, 5 on 18” )
3. Seal neoprene strips into “Z” closures .
4. Snap hip/ridge cap over “Z” closures for it to lock into place. Pop-rivet one side only to allow for expansion and contraction.
Notes: * Trim must be pop-riveted to Z in at least one
location to control thermal movement.
* Unless otherwise specified, all fasteners for trim
components should be spaced at 2’-0” o.c.
* Install splice plates at ridge cap joints. Pop rivet
splice to one end of ridge cap to allow for expansion and contraction.
.
1. Install underlayment to roof edge. Place 3/8” shim as shown.
2. In standard headwall situation (without venting), run underlayment from roof plane up headwall. Install panels up to headwall.
3. Fasten “Z” closure in bed of sealant at top of panel. Fasten through 3/8” shim to secure panel. (Use 4 fasteners on 13 3/4”, 5 on 18” )
4.Seal neoprene closure into “Z” closure.
5. Install headwall transition over “Z” closure.
6. Apply counterflashing over the headwall trim,
as required.
1. Install ATA-Shield** approximately 18” up both sides of the valley line.
2. Place 3/8” shim as shown.
3. Lay valley pan in valley center. Locate joggle cleat at 4” to 6” from valley center.
4. Install joggle cleat. Fasten 6” o.c. through butyl tape and pan into 3/8” shim and substrate.
5. Turn under edge of panel to slide into joggle cleat. Fasten with clips at 2’-0” o.c.
Pipe Detail
Step 1
Cut on the proper pipe
diameter marked on the
flashing.
Step 2
Position over pipe and slide
down the pipe.
Step 3
Apply polyurethane sealant to
the bottom of the base.
Step 4
Mold the flexible base to
the panel contours.
Step 5
Fasten with 1/4” x 1-1/8” drilling
fastener every 1-1/2” around
the base.
Pipe drawings provided by Triangle Fasteners
Tools and Rules:
Basic Equipment Required: Tie-off ropes, safety harness, long level, ladders, scaffolding with approved planking, extension cords with approved ground plugs and services.
Additional Tools: Metal folding tool, hammer, chalk line, measuring tape, metal cutting tools - nibblers, drills, hacksaw, utility knife, pop-rivet gun, caulking guns, layout and combination square, C clamps, sheet metal shears (including RH, LH, straight and overhand). Power driven screw gun with proper bits, depth-setting nosepiece, variable speed.
Choose the correct equipment and tools to do the job in a safe manner. Wear safety gear and follow OHSA requirements.
Follow of few simple rules:
1. Never cut the panels with an abrasive cut-off wheel or torch, as this will damage the finish.
2. Do not weld the trim or panels.
3. Remove any small burrs left by cutting, screwing or drilling.
4. Remove protective masking immediately after trim is installed.
5. Caution should be taken when unloading the panels to prevent damage.
6. Use appropriate screws for the type of underlayment and long enough to
fully penetrate and secure the panel.
7. The stored materials should be kept dry.
8. Do not cut on finished roof. Remove all drill spirals, chips and dust immediately.
9. Seal neoprene closures and soft cell foam by applying appropriate sealant
to both surfaces.
10. Put appropriate sealant/butyl tape between overlapping trims.
11. Overlap trims in a manner not to impede the flow of water.
For further information or assistance, contact our Technical Product Support at 800-468-1441
©2007 ATAS International. All rights reserved. Field-Lok is a tradename of ATAS International, Inc.
ATAS International, Inc.
Corporate Office Allentown, PA 18106 www.atas.com info@atas.com
Sidewall Detail
1. Install underlayment to sidewall. Place 3/8” shim as shown.
2.Install metal panel up to within
1” of the sidewall.
3. Fasten “Z” closure in bed of butyl sealant at top of panel as shown.
4. Fasten sidewall trim over “Z” closure to face of sidewall.
5. Apply counterflashing over the
sidewall trim, and seal into reglet.
NOTE: Trims should be fastened to substrate and sidewall using a #12 x 1” wafer head screw.
Note Regarding Trim Details
The applicaiton of flashing and trim requires a detailed approach. Consideration should be given to the roof’s geometry and course it creates for water run-off. Location of gutters and the use of snow retention systems should also be considered. Proper planning regarding the sequence of material overlap is critical. Sealants, such as butyl tapes and tripolymers, should be used at overlapping trim edges, in conjunction with exposed fasteners, and to seal flashings. All fasteners should be properly tightened and not overdriven at an angle. Fasteners that are too loose can “back out” over time. An overdriven fastener may cause a depression in the material, which becomes a collection point for standing water.
(610) 395-8445
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