Astro 3036 User Manual

Page 1
Model:
Product Type:
3036
WARNING
Study, understand and follow all instructions provided with this product. Read these instructions carefully before installing, operating, servicing or repairing this tool. Keep these instructions in a safe accessible place.
INTENDED USE OF THE TOOL
This belt sander is designed to be used to rapidly sand down materials, to remove rust, paint and welds in hard to reach areas. Do not use this tool outside of the designed intent. Never modify the tool for any other purpose or use.
WARNING
• Normal use of this product is likely to expose the user to
dust and/or microscopic particles containing chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Always wear appropriate safety equipment and clothing when using this product. Study, understand and follow all instructions provided with this product. Failure to read and follow all warnings and operating instructions may result in damages and serious injury or death.
Always wear ANSI approved goggles when using this product. (Users and Bystanders).
Never use this tool for any application other than for
which it was designed.
• Only use accessories designed for this tool.
• Never alter or modify this tool in any way.
Improper operation and/or maintenance of the tool,
modification of the tool, or use of the tool with accessories not designed for it could result in serious injury or death.
Always select the correct accessories of the correct size and design for the job that you are attempting to perform.
• Always work in a clean, safe, well-lit, organized and
adequately equipped area.
Do not begin repairs without assurance that vehicle is in secure position, and will not move during repair.
AIR BELT SANDER (10 x 330MM)
AIR BELT SANDER (10 x 330MM)
www.astrotools.com
1 YEAR LIMITED WARRANTY
• Astro Pneumatic Tool Co. warrants our products to the original user against defective material or workmanship for a period of 1 year (except where noted on our price schedule) from the date of 1st use. Astro reserves the right to determine whether the product failed because of defective material, workmanship or other causes and to charge back for missing parts. Astro Pneumatic Tool Co., at its discretion, will repair products covered under this warranty free of charge. The distributor should direct the original user to return the product (with the exceptions listed below) with the distributor’s name, address, adequate proof of date of purchase or a copy of warranty card, and a short note explaining the problem. Failures caused by accident, alteration, or misuse are not
covered by this warranty.
• If one part of this product fails, please do not return the entire product. Astro will replace free of charge component parts of this product that fail within 1 year of first use by the original user. Items included in this category include but are not limited to kits, hand tool kits and any other product where there are multiple items or components that make up the unit. Please contact the phone number below in order to obtain the replacement components covered under warranty.
• Astro Pneumatic Tool Co. or its authorized service representatives must perform all warranty repairs. Any repair to the product by unauthorized service representatives voids this warranty. The rights under this warranty are limited to the original user and may not be transferred to subsequent owners.
• This warranty is in lieu of all other warranties, expressed or implied, including warranties of merchantability and fitness for a particular purpose. Some states do not allow the exclusion of limitations of incidental or consequential damages so the above limitations may not apply to you.
PLEASE DO NOT RETURN ANY PRO DUCT WITHOUT CALLING
PRODUCT INFORMATION:
• Simple belt tension lever
• Non-slip handle grip
• Variable speed control
• Increase pulley space for new thicker belts
• Unit comes with: 1 - Sanding Belt 80 Grit - 10 mm x 330 mm 1 - Sanding Belt 100 Grit - 10 mm x 330 mm 1 - Sanding Belt 120 Grit - 10 mm x 330 mm
1-800-221-9705 FOR INSTRUCTIONS
Unpacking
MADE IN TAIWAN
Page 1
SPECIFICATIONS:
Free Speed: 16,000rpm Size of Belt: 10mm x 330mm Air Consumption: 4cfm Overall Length: 12.59" (320mm) Net Weight: 2.09 lbs. (0.95kg) Air Inlet: 1/4" Air Pressure: 90 psi
DO NOT DISCARD – GIVE TO USER
Page 2
Model:
Product Type:
3036
1.) LUBRICATION:
Before connection of the hose, apply 4 to 5 drops of a good quality air tool oil at the air inlet. After 3 to 4 hours of operation, oiling may be necessary again.
2.) TIGHTNESS OF PARTS:
Regularly check whether all connection parts are
fastened securely. Follow this procedure daily before beginning work.
3.) STORAGE:
Avoid storing the tool in a location subject to high humidity. If the tool is left unused, the residual moisture inside the tool can cause rust. Before storing and after operation, oil the tool at the air inlet with a good quality air tool oil and run it for a short period.
4.) DISPOSAL:
Follow national legislation of waste disposal.
AIR BELT SANDER (10 x 330MM)
5.) ORDERING SERVICE PARTS:
For further operational and handling information or for replacement of parts and components, contact the sales agent from where you purchased the tool, or the service
division of our company, phone number 800-221-9705.
*When ordering parts and components, give each part number, name, and quantities.
Replacing The Sand Belt
Disengage and remove the sand belt from the idle pulley. Push the idle pulley in the direction shown below. Replace a new belt.
WARNING
Keep your hands and all foreign objects away from the idle pulley.
Push tension bar indicated on the drawing and the sand belt
will be propped into the ready position.
Adjust Tracking
If the sand belt is not centered on the idle please follow direction to center the belt. Adjust the hexagon socket head bolt on the idle pulley bracket with accessory hexagon wrench key until centering is correct. Turn the hexagon socket counter clockwise to move the belt towards the bracket and vice versa.
AIR BELT SANDER (10 x 330MM)
Also Sold Separately:
• 30361 - 10pc. Sanding Belt 80 Grit - 3/8" x 13" (10mm x 330mm)
• 30362 - 10pc. Sanding Belt 100 Grit - 3/8" x 13" (10mm x 330mm)
• 30363 - 10pc. Sanding Belt 120 Grit - 3/8" x 13" (10mm x 330mm)
Page 2
Page 3
Model:
Product Type:
3036
AIR BELT SANDER (10 x 330MM)
The oil and water extractor should not be mounted on or near the air compressor. The temperature of air is greatly increased during compression. As the air cools down to room temperature, in the air line, on its way to the Air Power Tool, the moisture contained in it condenses. Thus, for maximum effectiveness, the oil and water extractor should be mounted at some point
SUGGESTED AIR LINE CONNECTION
Pitch pipe back toward air receiver
PIPE SIZE, I.D. (Inches)
Compressor unit
Drain Daily
Air Flow
CFM
10
20
30
40
50
70
Oil and Water Extractor should be at least 25 ft. from the compressor. Further if possible.
Length of Pipe (feet)
50
1/2"
3/4"
3/4"
1"
1"
1"
in the air supply system where the temperature of the compressed air in the line is likely to be lowest. Air lines must be properly drained daily. Each low point in an air line acts as a water trap. Such points should be fitted with an easily accessible drain. See diagram below. Pitch all air lines back towards the compressor so that condensed moisture will flow back into the air receiver where it can be drained off. Drain daily.
Install drain at
100
3/4"
3/4"
3/4"
1"
1"
1"
150
3/4"
3/4"
3/4"
1"
1"
1"
1-1/4"
1-1/4"
25 FEET OR MORE
200
1"
1"
1"
each low point
Drain Daily
Oil and Water
Extractor
Drain Daily
Page 3
Page 4
Model:
Product Type:
372 Old US Hig hway 52 South Mount A iry, NC 27030
PARTS BREAKDOWN
30
29
27
51
6
5
4
2
1
2
3
7
9
AIR BELT SANDER
3036
Call 1.800.221.9705 for questions concerning performance of the product or other inquiries.
35
34
33
32
28
26
24
25
14
13
12
11
8
10
16
20
31
46
18
19
15
17
(10 x 330MM)
48
45
23
22
49
45
44
37
21
50
43 42 41 54
40 39 38
36
Parts List
Index Part No. Description Qty Index Part No. Description Qty Index Part No. Description Qty
3036-01
10
11
12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
9
3036-02
3036-03
3036-04
3036-05
3036-06
3036-07
3036-08
3036-09
3036-10
3036-11
3036-12
3036-13
3036-14
3036-15
3036-16
3036-17
3036-18
Idle Pulley
Ball Bearing (684zz)
Idle Pulley Screw
Bracket 10
Set Screw (M3×5)
Hexagon Socket Headless Set Screw
Spring
Tension Bar
Spring Pin ( 3×10)
Stopper Pin
Guard Bushing
Tension Spring
Guard Sub Ass'y 11
Head Cap Screw (M5×15)
Dust Cover
Shoe 10
Hexagon Socket Headless Set Screw
Stopper Spring
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
3036-19
3036-20
3036-21
3036-22
3036-23
3036-24
3036-25
3036-26
3036-27
3036-28
3036-29
3036-30
3036-31
3036-32
3036-33
3036-34
3036-35
3036-36
Stopper
Spring Pin ( 2.5×10)
Hexagon Nut (M6)
Washer (M6)
Drive Pulley
Housing
Ball Bearing (6000ZZ)
Front End Plate
Spacer
Rotor
Parallel Key Both Ends Round 4×4×9.5
Rotor Blade
Cylinder
Rear End Plate
Ball Bearing (608zz)
O-Ring (S38)
Cap
Throttle Lever
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
37
38
39
40
41
42
43
44
45
46
48
49
50
51
52
53
54
3036-37
3036-38
3036-39
3036-40
3036-41
3036-42
3036-43
3036-44
3036-45
3036-46
3036-48
3036-49
3036-50
30361
30362
30363
3036-54
Spring Pin ( 3×20)
Valve Body
O-Ring (S11.2)
O-Ring (P-9)
Valve Stem
O-Ring (P3)
Valve Spring
Air Regulator
O-Ring (P7)
External Stop Ring (STW-8)
Exhaust Diffuser
Inlet Bushing
Housing Cover
Sanding Belt 80 Grit - 10 x 330 mm
Sanding Belt 100 Grit - 10 x 330 mm
Sanding Belt 120 Grit - 10 x 330 mm
O-Ring (AS-004)
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
Page 4
20140317
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