Page 1
Model:
200LP
Product Type:
2 TON DOUBLE PLUNGER LOW
PROFILE SERVICE JACK
www.astrotools.com
PRODUCT INFORMATION:
• Very low pick up point of 2-3/4"
• Double plunger
• Only 8-9 pumps to full height
• Quick pump
• Lifting arm reinforced with internal steel beam
• By-pass system
• Overload protection
• 1.9 ton on single stroke under normal load
• Extra long 2 piece handle for easier pumping
and reaching under vehicles
• Universal 45 degrees guarantees pumping
at any position under load
• Steel casters
• Extra wide wheels
• Reinforced side frames
• Foam covered handle
• MEETS ANSI STANDARD FOR
PERFORMANCE AND SAFETY
90 DAY LIMITED WARRANTY
• Astro Pneumatic Tool Co. warrants our products to the original user against
defective material or workmanship for a period of 90 days from the date of 1st use.
Astro reserves the right to determine whether the product failed because of defective
material, workmanship or other causes and to charge back for missing parts. Astro
Pneumatic Tool Co., at its discretion, will repair products covered under this warranty
free of charge. The original user is to return the product (with the exceptions listed
below) with the distributor’s name, address, adequate proof of date of purchase or a
copy of warranty card, and a short note explaining the problem.
Failures caused by accident, alteration, or misuse are not covered by this
warranty.
• Astro will replace free of charge the power unit on select hydraulic equipment.
Please call 800-221-9705 to arrange for replacement.
• Astro Pneumatic Tool Co. or its authorized service representatives must perform all
warranty repairs. Any repair to the product by unauthorized service representatives
voids this warranty. The rights under this warranty are limited to the original user and
may not be transferred to subsequent owners.
• This warranty is in lieu of all other warranties, expressed or implied, including
warranties of merchantability and fitness for a particular purpose. Some states do
not allow the exclusion of limitations of incidental or consequential damages so the
above limitations may not apply to you.
PLEASE DO NOT RETURN ANY PRODUCT WITHOUT CALLING
1-800-221-9705 FOR INSTRUCTIONS
Unpacking
When unpacking, check the parts diagram and part number
listing on page 3 and 4 to make sure all parts are included.
If any parts are missing or damage, please call your distributor.
WARNING
IMPORTANT
2 TON DOUBLE PLUNGER LOW
PROFILE SERVICE JACK
SPECIFICATIONS:
Min. Saddle Height:
Max. Saddle Height:
Chassis Length:
Height with Handle:
Frame Height:
Saddle Diameter:
Net Weight:
2-3/4" (70mm)
19-5/8" (495mm)
26-3/4" (680mm)
56" (1420mm)
5-1/2" (142mm)
4-3/4" (120mm)
91lbs. (41kg)
MADE IN CHINA
Page 2
Model:
200LP
Product Type:
2 TON DOUBLE PLUNGER LOW
PROFILE SERVICE JACK
OWNER’S RESPONSIBILITY
The owner and/or operator shall have an understanding
of these operating instructions and warnings before
operating the jack. Warning information shall be
emphasized and understood. If the operator is not fluent
in English, the instructions shall be read to and discussed
with the operator in operator’s native language by the
purchaser/owner, making sure that the operator
comprehends its content.
WARNING
1. Study, understand and follow all instructions before
operating this device. This jack is to be used by
professional personnel ONLY. Do not alter or
modify this product in any way. Failure to heed
these instructions may result in personal injury
and/or property damage.
2. DO NOT exceed rated capacity.
3. The jack should be used for lifting purposess
ONLY. Support load with jack stands immediately
after lifting.
4. Center the load on the jack saddle. Off center
loads may damage the seals, causing jack
failure. Never work under a load unless it is
supported by jack stands. Do not move or dolly the
vehicle while on the jack
5. ALWAYS place jack on hard, level, solid ground
before operating.
6. Position jack at right angle (90°) to the vehicle.
7. ALWAYS make sure the area around or under the
lifted vehicle is clear and slowly lower the vehicle
with special attention to the jack saddle
8. Safety valve is properly adjusted at the factory. No
further adjustment is necessary.
9. When not in use, always keep the jack handle
straight up and locked so it will not fall. Do not
attempt to lift by the handle or saddle assembly.
Do not lift in a manner that may cause personal
injury to you or to others.
10. Lift only on areas of the vehicle as specified by the
vehicle manufacturer.
RETAINNING CLIP
Press the socket down and then push the Retaining Clip
out from the Pull Rod (#36).
HANDLE
Remove the hex head bolt of the handle socket and put
the pump handle into handle socket hole. Connect with
universal joint of release valve then tighten the bolt.
OPERATION
1. Turn the handle counterclockwise to open the release
valve and lower the saddle to the lowest point. Position
the jack to the proper location specified by the vehicle
manufacturer for lifting the vehicle. Turn the handle
clockwise to close the release valve, and then pump the
handle to raise the saddle while assuring that the saddle
makes contact at a location specified by the vehicle
manufacturer. Always position jack stands under the
vehicle at locations specified by the vehicle manufacturer
immediately after lifting the vehicle to the desired height.
2. To lower the vehicle, assure that all objects and persons
are clear of the vehicle, remove the jack stands, and turn
the handle counterclockwise slowly until the saddle is at
the lowest point, and remove jack from under the vehicle.
LUBRICATION
All moving joints require lubrication often. Remove handle
and grease the lower end of handle where it rotates in the
handle socket. Using a grease gun, grease the lift arm pivot
shaft grease fitting until grease appears at the end of the
shaft. Oil all lift linkages, front wheels and rear casters.
MAINTENANCE
Important: When adding or replacing hydraulic fluid,
always use a quality hydraulic fluid. DO NOT USE brake
fluid, alcohol, glycerol, detergent motor oil, or dirty used
oil. Improper fluid may cause serious internal damage to
the jack and will void the warranty.
To add hydraulic fluid: With saddle fully lowered and jack on
level ground, remove filler plug. Hydraulic fluid should be
filled to level of hydraulic fluid filler plug hole. If low, add
hydraulic fluid as needed.
Maintenance and inspection: The owner and/or user must
maintain and inspect the jack in accordance with the
manufacterer’s instructions.
2 TON DOUBLE PLUNGER LOW
PROFILE SERVICE JACK
ASSEMBLY
After receiving the package, please check if the
accessories are complete. Accessories include:
1-Pumping Handle.
MADE IN CHINA
Page 2
Page 3
372 Old US Highway 52 South
Mount Airy, NC 27030
Model:
Product Type:
2 TON DOUBLE PLUNGER LOW
200LP
Call 1.800.221.9705 for questions concerning performance of the product
or other inquiries.
PROFILE SERVICE JACK
Index
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
200LP-01
200LP-02
200LP-03
200LP-04
200LP-05
200LP-06
200LP-07
200LP-08
200LP-09
200LP-10
200LP-11
200LP-12
200LP-13
200LP-14
Retaining Ring
Washer
Wheel
Side Plate Assembly
Washer 16
Hex Nut M16
Caster Assembly
Hex Bolt M12x20
Spring Washer
Bolt
Spring Washer
Nut M18
Spring Washer 18
Screws
4
Index
No.
200LP-15
2
2
2
2
2
2
2
2
2
2
2
2
2
4
15
16
17
18
19
20
21
22
23
24
25
26
27
200LP-16
200LP-17
200LP-18
200LP-19
200LP-20
200LP-21
200LP-22
200LP-23
200LP-24
200LP-25
200LP-26
200LP-27
Torsion Spring
Handle Socket
Bolt
Upper Handle
Hex Bolt M6 x 35
Lower Handle
Power Unit Assembly
Spring
Inspection Plate
Hex Nut 22
Shaft Arm
Bolt
Retaining Ring 25
Index
No.
200LP-28
1
1
1
1
1
1
1
2
1
2
1
2
2
28
29
30
31
32
33
34
36
37
38
39
40
41
200LP-29
200LP-30
200LP-31
200LP-32
200LP-33
200LP-34
200LP-36
200LP-37
200LP-38
200LP-39
200LP-40
200LP-41
Long Linkage
Block Linkage
Retaining Ring 10
Saddle Block
Saddle
Linkage Axle
Washer 22
Pull Rod
Washer 8
Nut M8
Lift Arm Assembly
Handle Bumper
Split Pin 4 x 25
2
1
2
1
1
1
2
1
2
2
1
1
1
Page 3
Page 4
Model:
Product Type:
372 Old US Highway 52 South
Mount Airy, NC 27030
200LP-21
POWER UNIT ASSEMBLY
Call 1.800.221.9705 for questions concerning performance of the product
or other inquiries.
Index
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
200LP-P01
200LP-P02
200LP-P03
200LP-P04
200LP-P05
200LP-P06
200LP-P07
200LP-P08
200LP-P09
200LP-P10
200LP-P11
200LP-P12
200LP-P13
200LP-P14
200LP-P15
200LP-P16
200LP-P17
Ram
Piston
O-Ring Returner
O-Ring
Cylinder
Washer
O-Ring
Valve Base
Safety Valve
Safety Valve Spring
Safety Valve Adjusting Screw
O-Ring
Seal Bolt
High Pressure Bolt
Ball
Separator
Ball
Index
No.
200LP-P18
18
1
200LP-P19
19
1
200LP-P20
20
1
200LP-P21
21
1
200LP-P22
22
1
200LP-P23
23
1
200LP-P24
24
1
200LP-P25
25
1
200LP-P26
26
1
200LP-P27
27
1
200LP-P28
28
1
200LP-P29
29
2
200LP-P30
30
2
200LP-P31
31
2
200LP-P32
32
2
200LP-P33
33
2
200LP-P34
34
2
Ball
Sealing Washer
O-Ring
Back Up Ring
Pump Plunger
Pump Cylinder
Pump Spring Washer
Pump Spring
Pump Spring Cover
Pin 4 × 30
Pump Plunger Actuator Disk
O-Ring
Ball
Sealing Washer
O-Ring
Pump Plunger
Pump Cylinder
Index
No.
35
2
1
2
2
1
1
2
2
2
2
2
1
1
1
2
1
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
200LP-P35
200LP-P36
200LP-P37
200LP-P38
200LP-P39
200LP-P40
200LP-P41
200LP-P42
200LP-P43
200LP-P44
200LP-P45
200LP-P46
200LP-P47
200LP-P48
200LP-P49
200LP-P50
Screw
Spring Washer
Release Valve Safety Stop
Safety Valve Adjusting Screw
O-Ring
Safety Valve Spring
Safety Valve
Washer
O-Ring
Oil Fill Plug
O-Ring
Oil Tank
O-Ring
Tank Nut
Pin 4 × 35
Release Assembly
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
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