The product was manufactured in a factory certified ISO 14001 respecting eco-
design rules.
1.1.2 Packing
UPS packing materials must be recycled in compliance with all applicable
regulations.
1.1.3 Lead battery
This product contains lead-acid batteries. Lead is a dangerous substance for the
environment if it is not correctly recycled by specialised companies.
1.2 SAFETY RULES
1.2.1 Safety of persons
The UPS must be installed in a room with restricted access (qualified personnel only,
according to standard EN50091-1-2).
A UPS has its own internal power source (the battery). Consequently, the power
outlets may be energised even if the UPS is disconnected from the AC-power source.
CAUTION
If primary powers isolators are installed in other area from UPS area.
You must stick the following warning label on them.
“ISOLATE UNINTERRUPTIBLE POWER SUPPLY (UPS) BEFORE WORKING ON
THIS CIRCUIT”
Dangerous voltage levels are present within the UPS. It should be opened
exclusively by qualified service personnel.
Warning, after the UPS shut-down, a dangerous voltage will be present on the
battery selector BCB.
The UPS must be properly earthed.
The battery supplied with the UPS contains small amounts of toxic materials.
To avoid accidents, the directives listed below must be observed.
◗
◗ Never operate the UPS if the ambient temperature and relative humidity are
◗◗
higher than the levels specified in the documentation.
Never burn the battery (risk of explosion).
◗
◗ Do not attempt to open the battery (the electrolyte is dangerous for the eyes
◗◗
and skin).
◗
◗ Comply with all applicable regulations for the disposal of the battery.
◗◗
OM226130 Rev. A 3
Page 7
Ups general description & installation
1.2.2 Product safety
A protection circuit breaker must be installed upstream and be easily accessible.
Never install the UPS near liquids or in an excessively damp environment.
Never let a liquid or foreign body penetrate inside the UPS.
Never block the ventilation grates of the UPS.
Never expose the UPS to direct sunlight or a source of heat.
1.2.3 Special precautions
◗ The UPS connection instructions contained in this manual must be followed in the
indicated order.
◗ Check that the indications on the rating plate correspond to your AC-power system
and to the actual electrical consumption of all the equipment to be connected to the
UPS.
◗ If the UPS must be stored prior to installation, storage must be in a dry place.
◗ The admissible storage temperature range is -10° C to +45° C.
◗ If the UPS remains de-energised for a long period, we recommend that you
energise the UPS for a period of 24 hours, at least once every month. This charges the
battery, thus avoiding possible irreversible damage.
◗ The UPS is designed for normal climatic and environmental operating conditions as
defined in the "appendices" chapter: altitude, ambient operating temperature, relative
humidity and ambient transport and storage conditions.
◗ Using the UPS within the given limits guarantees its operation, but may affect the
service life of certain components, particularly that of the battery and its autonomy. The
maximum storage time of the UPS is limited due to the need to recharge its integrated
battery.
◗ Unusual operating conditions may justify special design or protection measures:
- harmful smoke, dust, abrasive dust,
- humidity, vapor, salt air, bad weather or dripping,
- explosive dust and gas mixture,
- extreme temperature variations,
- bad ventilation,
- conductive or radiant heat from other sources,
- strong electromagnetic fields,
- radioactive levels higher than those of the natural environment,
- fungus, insects, vermin, etc.,
- battery operating conditions.
The UPS must always be installed in compliance with:
- the requirements of HD 384.4.42 S1/A2 - Chapter 42: Protection from
thermal effects.
- standard IEC 60364-4-482 - Chapter 482: Fire protection.
The manufacturer declines all responsibility for damages to people or
equipment deriving from non-fulfilment of the above.
4 OM226130 Rev. A
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Ups general description & installation
2. UPS GENERAL DESCRIPTION
2.1 TYPOLOGY
All UPS covered by this manual are on-line, double conversion; the inverter supplies
always energy to the load, whether mains is available or not (according to the battery
autonomy time).
WARNING
The UPS output is energized even during mains failure, therefore in compliance with
the prescriptions of EN 50091-1, the installer will have to identify the line or the plugs
supplied by the UPS making the User aware of this fact.
This configuration guarantees the best service to the User, as it supplies clean
continuously regulated power and guarantees the voltage and frequency will be
stabilised at nominal value independently from mains status. Thanks to the double
conversion, it makes the load completely immune from micro-interruptions due to
excessive mains variation, and prevents damage to the critical load (Computer Instrumentation - Scientific equipment etc.).
Picture 1 - Block diagram
OM226130 Rev. A 5
Page 9
Ups general description & installation
2.2 SYSTEM DESCRIPTION
2.2.1 Rectifier
It converts the three phase voltage of the mains into continuous DC voltage.
It uses a three phase 6 pulses fully-controlled thyristors bridge.
It’s designed to supply the inverter at full load and the battery at the maximum
recharge current. The system offers very low ripple content during the charging cycle.
2.2.2 12 pulses rectifier (Optional)
The 12 pulses configuration is used to reduce the distortion of the current absorbed
from the mains (THD) to a value <12%.
This ensures that the rectifier does not distort the supply mains, with regard to the
other loads; it also avoids unlikely overheating of the cables due to the harmonics
circulation.
This technology uses two 6 pulse rectifier bridges, which operates with an input
voltage having a phase displacement of 30°.
This configuration allows the system to cancel the typical harmonics of the 6 pulses
th
rectifier, namely the 5
th
remain (the 11
, 13th and the multiples). This system is highly recommended for high
and 7th. As a consequence only the higher order harmonics
power equipment, where the current distortion caused by the rectifier might affect other
loads connected to the mains. It’s also advisable to use 12 pulses rectification in order
not to overload an emergency diesel generator supplying the system in case of mains
failure.
The 12 pulse configuration can be provided with or without galvanic isolation, using
an auto-transformer or a transformer having two secondary windings displaced by 30°
(delta/delta-star connection).
Picture 2 - 12 pulses rectifier without galvanic isolation
6 OM226130 Rev. A
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Ups general description & installation
Picture 3 - 12 pulses rectifier with galvanic isolation
WARNING
The mechanical dimensions of UPS’s with the 12 pulses rectifier are different from
those indicated at paragraph 3.3.1 and 3.3.2. These configurations are always tied to
specific requirements of the purchaser, so the mechanical configuration is defined time
by time.
Contact the technical office for further information.
2.2.3 Inverter
It converts the continuous voltage coming from the rectifier or from the battery into
alternating voltage stabilized in amplitude and frequency.
The inverter uses IGBT technology with a frequency commutation of approximately
10 KHz.
The control electronics is completely digital and uses a 16 Bit µP, that, thanks to its
processing capability, generates an excellent output sine-wave, which has a very low
distortion even in presence of loads having high crest factor currents.
2.2.4 Battery and battery charger
On the PLANET E 20-30kVA and HALLEY E 20-30kVA UPS battery can be located
inside the UPS for autonomy from 5 up to 15 minutes depending on the UPS power
(see tables page 12); on the other hand, battery is placed on external cabinet.
Warning: only the PLANET E 20-30kVA and HALLEY E 20-30kVA UPS can have
internal batteries. The UPS with bigger sizes have to be placed on external battery
cabinets.
The battery charger control logic is completely integrated inside the total-controlled
rectifier control board; the battery is charged, according to the DIN 41773 Standard,
every time it has been partially or completely discharged and it is kept floating, even
when it’s charged, to compensate for any autodischarge.
2.2.5 Static bypass
It’s designed to transfer the load between INVERTER and MAINS, and vice-versa,
without break, and uses SCR’s as power commutation elements.
OM226130 Rev. A 7
Page 11
Ups general description & installation
2.2.6 Manual bypass
It‘s used to by-pass the UPS, supplying the load directly to the mains in case of
maintenance or serious failure.
WARNING
The sequence of bypass switching must be carried out with respect to the procedure
indicated on the UPS and in the chapter “Start-up, shut-down and manual bypass”. The
manufacturer cannot accept responsibility for damages arising from incorrect operation.
2.2.7 Front panel
The front panel of the UPS, consisting of a double row alphanumeric displays plus 5
function keys, allows the complete monitoring of the UPS status.
The mimic diagram helps to understand the operating status of the UPS.
For more information see the chapter “FRONT PANEL”.
8 OM226130 Rev. A
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Ups general description & installation
2.3 OPERATING STATUS
The following paragraphs show all the possible operating status of the UPS.
2.3.1 Normal operation
The inverter is supplied by the rectifier; the load, through the static switch, is supplied
directly by the inverter output.
Picture 4 - Normal operation
2.3.2 Load supplied by bypass due to inverter fault
The load is transferred to bypass through the static switch; the transfer is carried out
without interruption.
Picture 5 - Load supplied by bypass
OM226130 Rev. A 9
Page 13
Ups general description & installation
2.3.3 Rectifier failure or mains failure
The inverter is supplied by the battery for the required autonomy time; the load,
through the static switch, is supplied directly by the inverter output.
Picture 6 - Rectifier failure or mains failure
2.3.4 Manual bypass
The load is supplied by the mains through the manual bypass; the operator can work
in safety on the UPS to carry out maintenance or repairing operations.
Picture 7 - Manual bypass
10 OM226130 Rev. A
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Ups general description & installation
3. INSTALLATION
3.1 RECEIPT OF THE UPS
When the UPS is received, please attend immediately to its unpacking and carry-out
an accurate visual check to be sure that the equipment has not been damaged during
transport.
IMPORTANT
In case of objections relating to damage incurred during transport these must be
immediately notified to the transportation company after receipt of the equipment.
When the UPS is not installed immediately it must be stored carefully in vertical
position, as indicated on the packing and conserved in a dry and sheltered room in its
box so that it is protected from dust.
3.2 HANDLING OF THE UPS
Before positioning the UPS, in order to avoid risks of turnover, it’s recommended to
move the system on the wood pallet on which the UPS is fixed.
Before the positioning in the final location, remove the UPS from the pallet.
The UPS can be lifted and handled using a pallet truck or a forklift.
The UPS can be handled only after having taken-off (manually), the lower front
panel, so that a pallet truck or a forklift can be inserted (see picture 8).
The UPS technical data are shown on a label fixed on the internal side of the front
door.
Picture 8 - Handling of UPS from 20kVA to 80kVA
OM226130 Rev. A 11
Page 15
Ups general description & installation
3.3 POSITIONING AND INSTALLATION
The UPS must be installed in a clean and dry room, preferably not dusty. The User
must ensure that there is enough air exchange in the room so that the equipment can
be adequately cooled; if this is not guaranteed, the room must be adequately aired.
If the UPS contains the batteries internally the air exchange with the external ambient
will have to be according to EN 50091-1, annex N.
3.3.1 Base plan, static load and weights
Picture 9 - Base plan
UPS
(kVA)
L1 – mm 650
P1 – mm 820
L2 – mm 25
20 30 40 60 80
1Ph e 3Ph 3Ph
1Ph UPS (kVA) 20 30
Weight w/o battery – kg 336 349
Weight with battery (5 minutes autonomy) – kg466 516
Weight with battery (10 minutes autonomy) – kg504 664
Weight with battery (15 minutes autonomy) – kg 534
3Ph UPS (kVA) 20 30
Weight w/o battery – kg 325 335
Weight with battery (5 minutes autonomy) – kg481 535
Weight with battery (10 minutes autonomy) – kg495 669
Weight with battery (15 minutes autonomy) – kg 549
3Ph UPS (kVA) 40 60 80
Weight w/o battery – kg 389 450 511
12 OM226130 Rev. A
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Ups general description & installation
3.3.2 Dimensions and distances
Picture 10 - Dimensions and distances from the walls
UPS (kVA)
L – mm 690
P – mm 865
H – mm 1345
X (min.) – mm 50
Y (min.) – mm 500
ADD. CABINET AS028 AS029
L1 – mm 620 815
P1 – mm 645 820
H1 – mm 1150 1340
20 30 40 60 80
1Ph e 3Ph 3Ph
The additional cabinets AS028 and AS029 are cabinets for external battery.
OM226130 Rev. A 13
Page 17
Ups general description & installation
3.4 ELECTRICAL CONNECTION
The electrical connection is part of the work which is normally provided by the
supplier that carries out the electrical installation and not by the UPS manufacturer. For
this reason, the following recommendations are only an indication, as the UPS
manufacturer is not responsible for the electrical installation.
In any case we recommend to carry-out the installation and the electrical connections
of the input and output in compliance with the local standards.
During the electrical installation take particular care to check the phase rotation with
a suitable instrument.
- UPS from 20KVA to 30 KVA
The terminals are positioned at the front of the UPS and they can be accessed by
opening the front door.
- UPS from 40KVA to 80 KVA
The terminal boards are positioned at the front of the UPS, under the breakers. To
access the terminals remove the protection, extracting the fixing bolts.
WARNING
The connection to the mains must be carried out with protection fuses or circuit
breakers between the mains and the UPS.
The use of residual current devices in the line supplying the UPS is
unadvisable. The leakage current due to the RFI filters is rather high and it can
cause spurious tripping of the protection device.
According to the EN50091-1 standard, in order to take into account the UPS’ leakage
current, residual current devices having adjustable threshold can be used (see tables).
1Ph UPS (kVA) 20 30
Leakage current L1-L2-L3-N (mA) 30 30
Leakage current L1-L2-L3 (mA) 200 200
3Ph UPS (kVA) 20 30 40 60 80
Leakage current L1-L2-L3-N (mA) 30 30 40 40 80
Leakage current L1-L2-L3 (mA) 20 20 20 20 30
The connection cables section is shown in the following tables.
1Ph UPS (kVA) 20 30
Input fuses (A)
Input cables (mm2)
Output cables (mm2)
Battery cables (mm2)
Rectifier 3x50 3x80
Bypass 1x150 1x200
Rectifier 3x10 3x25
Bypass 2x35 2x70
2x35 2x70
2x16 2x25
14 OM226130 Rev. A
Page 18
Ups general description & installation
3Ph UPS (kVA) 20 30 40 60 80
Input fuses (A)
Input cables (mm2)
Output cables (mm2)
Battery cables (mm2)
Rectifier 3x50 3x80 3x100 3x150 3x150
Bypass - - 3x150 3x200 3x200
Rectifier 4x10 4x25 3x35 3x50 3x70
Bypass - - 4x35 4x50 4x70
4x10 4x25 4x35 4x50 4x70
2x16 2x25 2x50 2x50 2x70
3.4.1 Terminal board
NOTE
For UPS ≤ 30kVA the battery fuse holder is connected to internal battery
Picture 11 - Terminal board UPS 20kVA÷30kVA 1Ph
Picture 12 - Terminal board UPS 20kVA÷30kVA 3Ph
Picture 13 - Terminal board UPS 40kVA÷80kVA 3Ph
OM226130 Rev. A 15
Page 19
Ups general description & installation
3.5 BATTERY CONNECTION AND POSITIONING
IMPORTANT
For battery installation please respect the EN62040-1-2 prescriptions, paragraph
4.9.20, and at the same time all the national rules or specifications which can be applied
to the premises or building.
To obtain the battery life indicated by the battery manufacturer, the operating
temperature must remain between 0 and 25 °C. However, although the battery can
operate up to 40 °C, there will be a significant reduction of the battery life.
To avoid the formation of any kind of potentially explosive hydrogen and oxygen
mixture, suitable ventilation must be provided where the battery are installed (see
EN62040-1-2 annex N).
For the materials installed in France, we have to apply the rules according to NFC
15-100 article 554.2: the volume of the renewed air has to be at least 0,005 NI m
3
per
hour, where N is the number of the elements inside the battery and I is maximun current
of the rectifier.
The batteries can be internal or external, however, it is recommended to install them
when the UPS is capable of charging them. Please remember that, if the battery is not
charged for periods over 2-3 months they can be subject to irreparable damage.
In order to avoid any damage during the transport battery is delivered with some
connection cables disconnected (in order to have a battery voltage for each shelve less
than 120V) and with protecteve carboard.
At the time of the installation you will have to provide to remove the protecteve
carboard (as indicated on label MD388070, placed on the protecteve cardboard)
and to reconnect the cables (as indicated on label MD388071, placed on the door of
the UPS).
IMPORTANT
Only the UPS’s 20KVA and 30kVA (up to 10’ autonomy) 1Ph and 3Ph, have internal
batteries. The bigger sizes must be connected with external battery cabinets.
16 OM226130 Rev. A
Page 20
Ups general description & installation
Picture 14 - Wiring 4 batteries for tray
Picture 15 - Wiring 8 batteries for tray
The configurations and the quantity of battery traies mounted on the UPSs are shown
in the following table:
UPS 1Ph e 3Ph
20 kVA – 5 minutes autonomy 04 Pict. 15
30 kVA – 5 minutes autonomy 08 Pict. 15
20 kVA – 10 minutes autonomy 08 Pict. 15
30 kVA – 10 minutes autonomy 08 Pict. 14
20 kVA – 15 minutes autonomy 08 Pict. 14
BATTERY TRAIES
QUANTITY TYPE
OM226130 Rev. A 17
Page 21
Ups general description & installation
3.6 EXTERNAL BATTERY
The external battery is used to increase the UPS autonomy time during mains failure.
It’s always provided for UPS’s having ratings >30KVA
IMPORTANT
With an external battery, the internal battery isn’t necessary.
The external battery, (consisting of 32 battery blocks maximum, with 6 cells each for
192 cells total), are installed in two different cabinets :
- AS028 for 38Ah battery blocks
- AS029 for 65Ah battery blocks
Other combinations are also possible
The battery circuit breaker is installed inside the external battery cabinet, so it’s not
provided in the UPS.
Concerning the installation of the external battery cabinet, refer to the details given in
paragraph 3.5.
3.6.1 Dimensions and weights
The dimensions and weights of the external battery cabinet are indicates here under.
Picture 16 - Base plan of the external battery cabinets
18 OM226130 Rev. A
Page 22
Ups general description & installation
Picture 17 - Dimensions of the external battery cabinets
CABINET AS028 AS029
L – mm 620 815
P – mm 645 820
H – mm 1150 1340
L1 – mm 580 775
P1 – mm 600 775
L2 – mm 25 25
CABINET AS028 AS029
Weight w/o battery – kg 100 160
Weight with battery – kg 590 900
Static load – kg/m2
1690 1500
OM226130 Rev. A 19
Page 23
Ups general description & installation
3.6.2 Connections
The following picture shows the electrical connection between the UPS and the
external battery cabinet.
Picture 18 - Battery cabinets connections
The connection cables are two power cables, with section of 50mm2 (see following
table) and with length ranging from 2 to 50m. Longer cables are subject to excessive
voltage drop, so their section must be increased accordingly.
3.5.3 Test Ups.............................................................................................. 17
3.5.4 Battery test ......................................................................................... 17
3.5.5 Reset history ...................................................................................... 17
3.6 MENU STRUCTURE................................................................................... 18
Descrizione
Rev.
Description
A First Issue 10.11.05 E.Biancucci P. Conti M. Mancini
OM226131
Data
Date
Emesso
Iss ued
Controllato
Checked
Approvato
Approved
Lingua
Language
Pagina
Page
di Pag.
of Pag.
E 1 18
Codice / Code
Page 25
Front panel
Index of pictures
Picture 1 - Front panel........................................................................................................................ 3
Picture 2 - Menu structure................................................................................................................. 18
2 OM226131 Rev. A
Page 26
Front panel
1. INTRODUCTION
The front panel of the UPS, consisting of a double row alphanumeric display plus 5
function keys, allows the complete monitoring of the UPS status.
The mimic flow helps to understand the operating status of the UPS.
Picture 1 - Front panel
OM226131 Rev. A 3
Page 27
Front panel
2. DESCRIPTION
2.1 MIMIC DESCRIPTION
Picture1 shows the mimic present on the display, with the names of the circuit
breakers/isolator switches of the UPS. Also the led's and blocks that comprise the UPS
are clearly identified.
LED 1 ⇒ Lit-up green = Mains present at the rectifier input.
Otherwise off.
LED 2 ⇒ Lit-up green = Emergency line present and phase
sequence correct.
Otherwise off.
LED 3 ⇒ Lit-up green = Rectifier feeding correctly.
Lit-up red = Rectifier output voltage out of tolerance.
LED 4⇒Lit-up green = Battery OK.
Green flashing = Battery discharging or battery in test.
Orange flashing = BCB open.
Lit-up red = Battery test aborted.
LED 5 ⇒ Lit-up green = Inverter static switch closed.
Otherwise off.
LED 6 ⇒ Lit-up orange = Emergency line static switch closed.
Otherwise off.
LED 7 ⇒ Lit-up green = Voltage present on the load.
LED 9 ⇒Lit-up red = EPO push-button pressed (Evolution mimic
only).
4 OM226131 Rev. A
Page 28
Front panel
2.2 ALARMS AND OPERATING STATUS
The alphanumeric display offers a complete diagnostic of the system by showing 25
alarms and 6 operating status descriptions.
Each alarm is associated to a code that allows it to be stored in the events history.
A1 MAINS FAULT = Rectifier input mains failure
Possible causes: 1) Central system black-out (mains failure)
2) Distribution problems upstream of the UPS
3) RCB open
A2 CHARGER FAULT = Battery charger failure
A3 RECT FUSE = One or more rectifier fuses are blown
A4 THER IMAGE = Load transferred to mains due to overload. After 30’
the load is transferred back to inverter
A5 AC/DC FAULT = Rectifier output voltage out of tolerance
Possible causes: 1) Mains input voltage too high/low
2) Distribution problems upstream of the UPS
3) RCB open
4) Rectifier bridge failure
A6 INPUT WR SEQ = Input phase rotation not correct
A7 BCB OPEN = Battery circuit breaker open
A8 BATT DISCH = The battery is discharging
Possible causes: 1) Rectifier input mains failure (alarm A1 present)
2) Rectifier failure
A9 BATT AUT END = Battery autonomy (calculated) has expired
A10 BATT FAULT = Battery test failed
Possible causes: 1) The test has been carried out with the battery not
perfectly charged
2) One or more battery cells are damaged
A11 BATT IN TEST = Battery test in progress
A12 PLL FAULT = Problems with the digital synchronisation system
Possible causes: 1) Emergency mains excessively disturbed or
OM226131 Rev. A 5
Page 29
Front panel
intermittent
2) Mains variation speed not acceptable for the UPS (for
load protection reasons)
A13 INV OUT TOL = Inverter output voltage out of tolerance
Possible causes: 1) Intervention of the inverter current limitation for
excessive load (more than 200%)
2) Inverter failure
A14 OVERLOAD = Inverter overload (load exceeding 100%). The
thermal image protection is started
A15 BYP FAULT = Emergency mains not available
Possible causes: 1) Emergency mains failure
2) Distribution problems upstream of the UPS
3) SBCB open
4) Wrong input phase rotation
A16 BYP FEED LOAD = Load fed by bypass
Possible causes: 1) Inverter overload
2) Thermal image intervention
3) Forced commutation due to the bypass switch
operation
4) Inverter failure
A17 RETR BLOCK = Re-transfer between bypass and inverter blocked,
load on bypass
Possible causes: 1) Excessive repeated overloads on inverter
It is possible, after having verified that the load is correct, to reset the UPS, and
switch back the load to the inverter (see menu SPECIAL).
A18 MBYP CLOSE = Manual bypass breaker closed (the inverter is
shutdown)
A19 OCB OPEN = UPS output breaker open
A20 FANS FAILURE = Optional
A21 HIGH TEMP = High temperature on the inverter and/or rectifier
bridge
Possible causes: 1) Excessive load
2) Failure or malfunctioning of the cooling system
6 OM226131 Rev. A
Page 30
Front panel
3) Wrong positioning of the UPS (distance from walls,
altitude)
A22 BYP SWITCH = Closure of the commutation switch which forces the
load to bypass (maintenance)
A23 EPO BUS = Intervention of the emergency power off switch
according to the EN50091-1
A24 CURR STOP = Inverter bridge stop for max current
Possible causes: 1) Repeated short circuits at the UPS output
2) Inverter bridge malfunctioning
This state can be reset by means of a push-button on the µP board.
A25 SHORT CIRC = Intervention of the short circuit protection (current
exceeding 200%)
Possible causes: 1) Problems on the load
2) Distribution problems downstream of the UPS
OM226131 Rev. A 7
Page 31
Front panel
3. LCD DISPLAY MANAGEMENT
3.1 DEFAULT
<NAME> xxx KVA
<NAME> xxx KVA <NAME> xxx KVA
<NAME> xxx KVA<NAME> xxx KVA
Vout = XXX Volt
Vout = XXX Volt XXX YYY ZZZ Volt
Vout = XXX VoltVout = XXX Volt
<NAME> xxx KVA
<NAME> xxx KVA<NAME> xxx KVA
XXX YYY ZZZ Volt
XXX YYY ZZZ VoltXXX YYY ZZZ Volt
1Ph UPS
3Ph UPS
The default screen appears on the LCD panel when the UPS is in normal operation
(with no alarm present); it shows the name of the UPS (HALLEY E for example) the
nominal power and the value of the output voltage.
Pressing a key the main menu, with all the functions and parameters, is accessed
After 5’ during which no key is pushed, if there isn’t any alarm and the battery is not
in discharge mode the Default screen is shown again.
3.2 MAIN MENU
The screen of the main menu, equal for 1Ph and 3Ph UPS’s, appears as follows.
<NAME> xxx KVA
<NAME> xxx KVA
<NAME> xxx KVA<NAME> xxx KVA
SPECIAL
SPECIAL
SPECIALSPECIAL
SPECIAL menu. It is accessed
pressing the key (see 3.5),
pressing the keys
other menu are scrolled down.
or the
<NAME> xxx KVA
<NAME> xxx KVA
<NAME> xxx KVA<NAME> xxx KVA
MEASURES
MEASURES
MEASURESMEASURES
MEASURES menu. It is accessed
pressing the key
(see 3.3),
pressing the keys or the
other menu are scrolled down.
<NAME> xxx KVA
<NAME> xxx KVA
<NAME> xxx KVA<NAME> xxx KVA
ALARMS
ALARMS
ALARMSALARMS
ALARMS menu. It is accessed
pressing the key (see 3.4),
pressing the keys
other menu are scrolled down.
or the
8 OM226131 Rev. A
Page 32
Front panel
3.3 MEASURES
The following pictures shows the structure of the MEASURES menu.
<NAME> xxx KVA
<NAME> xxx KVA
<NAME> xxx KVA<NAME> xxx KVA
OUTPUT
OUTPUT
OUTPUTOUTPUT
OUTPUT measures. It is
accessed pressing the key
(see 3.3.1), pressing the keys
scrolled down.
or
the other sub-menu are
<NAME> xxx KVA
<NAME> xxx KVA
<NAME> xxx KVA<NAME> xxx KVA
BYPASS
BYPASS
BYPASSBYPASS
BYPASS measures. It is
accessed pressing the key
(see 3.3.1), pressing the keys
scrolled down.
or
the other sub-menu are
<NAME> xx
<NAME> xxx KVA
<NAME> xx<NAME> xx
INVERTER
INVERTER
INVERTERINVERTER
x KVA
x KVAx KVA
INVERTER measures. It is
accessed pressing the key
(see 3.3.1), pressing the keys
or the other sub-menu are
scrolled down.
<NAME> xxx KVA
<NAME> xxx KVA
<NAME> xxx KVA<NAME> xxx KVA
AC/DC
AC/DC
AC/DCAC/DC
DC measures. It is accessed
pressing the key
(see 3.3.1),
pressing the keys or the
other sub-menu are scrolled
down.
<NAME> xxx KVA
<NAME> xxx KVA
<NAME> xxx KVA<NAME> xxx KVA
BATTERY
BATTERY
BATTERYBATTERY
BATTERY measures. It is
accessed pressing the key
(see 3.3.1), pressing the keys
or the other sub-menu are
scrolled down.
<NAME> xxx KVA
<NAME> xxx KVA
<NAME> xxx KVA<NAME> xxx KVA
EXIT
EXIT
EXITEXIT
Pressing the key the main
menu screen is shown, pressing
the keys
menu are scrolled down.
or the other sub-
NOTE
In the following paragraphs the sub-menu will be always represented as shown in the
3Ph UPS systems; the voltage measures are always referred to the phase-to-neutral
value.
The structure of the sub-menu for the 1Ph systems remains exactly the same, but the
screens and the parameters are slightly different.
OM226131 Rev. A 9
Page 33
3.3.1 Output
Front panel
OUTPUT VOLTAGE
OUTPUT VOLTAGE
OUTPUT VOLTAGEOUTPUT VOLTAGE
XXX YYY ZZZ Volt
XXX YYY ZZZ Volt
XXX YYY ZZZ VoltXXX YYY ZZZ Volt
Pressing the key the following
parameter is shown, while the key
leads to the previous screen.
OUTPUT FREQUENCY
OUTPUT FREQUENCY
OUTPUT FREQUENCYOUTPUT FREQUENCY
XX Hertz
XX Hertz
XX HertzXX Hertz
Pressing the key the following
parameter is shown, while the key
leads to the previous screen.
OUTPUT CURRENT
OUTPUT CURRENT
OUTPUT CURRENTOUTPUT CURRENT
XXX YYY ZZZ Ampere
XXX YYY ZZZ Ampere
XXX YYY ZZZ AmpereXXX YYY ZZZ Ampere
Pressing the key the following
parameter is shown, while the key
leads to the previous screen.
LOAD %
LOAD %
LOAD %LOAD %
XXX YYY ZZZ
XXX YYY ZZZ
XXX YYY ZZZXXX YYY ZZZ
Pressing the key the following
parameter is shown, while the key
leads to the previous screen.
<NAME> xxx KVA
<NAME> xxx KVA
<NAME> xxx KVA<NAME> xxx KVA
EXIT
EXIT
EXITEXIT
Pressing the key leads to the
MEASURES menu screen (see
3.3), pressing the keys
the measures are shown again.
or
3.3.2 Bypass
XXX YYY ZZZ Volt
XXX YYY ZZZ Volt
XXX YYY ZZZ VoltXXX YYY ZZZ Volt
BYPASS FREQUENCY
BYPASS FREQUENCY
BYPASS FREQUENCYBYPASS FREQUENCY
10 OM226131 Rev. A
BYPASS VOLTAGE
BYPASS VOLTAGE
BYPASS VOLTAGEBYPASS VOLTAGE
XX Hertz
XX Hertz
XX HertzXX Hertz
<NAME> xxx KVA
<NAME> xxx KVA
<NAME> xxx KVA<NAME> xxx KVA
EXIT
EXIT
EXITEXIT
Pressing the key the following
parameter is shown, while the key
leads to the previous screen.
Pressing the key the following
parameter is shown, while the key
leads to the previous screen.
Pressing the key leads to the
MEASURES menu screen (see
3.3), pressing the keys
the measures are shown again.
or
Page 34
3.3.3 Inverter
Front panel
INVERTER VOLTAGE
INVERTER VOLTAGE
INVERTER VOLTAGEINVERTER VOLTAGE
XXX YYY ZZZ Volt
XXX YYY ZZZ Volt
XXX YYY ZZZ VoltXXX YYY ZZZ Volt
Pressing the key the following
parameter is shown, while the key
leads to the previous screen.
INVERTER FREQUENCY
INVERTER FREQUENCY
INVERTER FREQUENCYINVERTER FREQUENCY
XX Hertz
XX Hertz
XX HertzXX Hertz
Pressing the key the following
parameter is shown, while the key
leads to the previous screen.
<NAME> xxx KVA
<NAME> xxx KVA
<NAME> xxx KVA<NAME> xxx KVA
EEEEXIT
XIT
XITXIT
Pressing the key leads to the
MEASURES menu screen (see
3.3), pressing the keys
the measures are shown again.
or
3.3.4 AC/DC
This menu is active only when the battery is not discharging. If the battery is in
discharge mode the menu BATTERY is automatically shown.
AC/DC VOLTAGE
AC/DC VOLTAGE
AC/DC VOLTAGEAC/DC VOLTAGE
XXX Vdc
XXX Vdc
XXX VdcXXX Vdc
Pressing the key the following
parameter is shown, while the key
leads to the previous screen.
3.3.5 Battery
<NAME> xxx KVA
<NAME> xxx KVA
<NAME> xxx KVA<NAME> xxx KVA
EXIT
EXIT
EXITEXIT
BATTERY VOLTAG
BATTERY VOLTAGEEEE
BATTERY VOLTAGBATTERY VOLTAG
XXX Vdc
XXX Vdc
XXX VdcXXX Vdc
BATTERY TYPE
BATTERY TYPE
BATTERY TYPEBATTERY TYPE
XXX Ah
XXX Ah
XXX AhXXX Ah
Pressing the key leads to the
MEASURES menu screen (see
3.3), pressing the keys
the measures are shown again.
Pressing the key the following
or
parameter is shown, while the key
leads to the previous screen.
Pressing the key the following
parameter is shown, while the key
leads to the previous screen.
OM226131 Rev. A 11
Page 35
Front panel
BAT
BATTERY CURRENT
TERY CURRENT
BATBAT
TERY CURRENTTERY CURRENT
XXX Ampere
XXX Ampere
XXX AmpereXXX Ampere
Pressing the key the following
parameter is shown, while the key
leads to the previous screen.
AUTONOMY
AUTONOMY
AUTONOMYAUTONOMY
XXX min
XXX min
XXX minXXX min
Pressing the key the following
parameter is shown, while the key
leads to the previous screen.
AUTONOMY %
AUTONOMY %
AUTONOMY %AUTONOMY %
XXX %
XXX %
XXX %XXX %
Pressing the key the following
parameter is shown, while the key
leads to the previous screen.
<NAME> xxx KVA
<NAME> xxx KVA
<NAME> xxx KVA<NAME> xxx KVA
EXIT
EXIT
EXITEXIT
Pressing the key leads to the
MEASURES menu screen (see
3.3), pressing the key
measures are shown again.
or the
12 OM226131 Rev. A
Page 36
A
Front panel
3.4 ALARMS
This menu, when selected, shows the status of the equipment and the current alarms
are shown (see list below).
Each time an alarm occurs, the display goes to this menu to indicate the alarms
present; the audible alarm can be silenced pressing the key
. The exit is disabled if
the alarm is not silenced.
The following pictures shows the structure of the ALARMS menu.
<NAME> xxx KVA
<NAME> xxx KVA
<NAME> xxx KVA<NAME> xxx KVA
UPS STATUS
UPS STATUS
UPS STATUSUPS STATUS
Alarms and status of the UPS. It
is accessed pressing the key
(see 3.4.1), pressing the keys
scrolled down.
or
the other sub-menu are
<NAME> xxx KVA
<NAME> xxx KVA
<NAME> xxx KVA<NAME> xxx KVA
HISTORY
HISTORY
HISTORYHISTORY
larms history. It is accessed
pressing the key (see 3.4.2),
pressing the keys
or the
other sub-menu are scrolled
down.
<NAME> xxx KVA
<NAME> xxx KVA
<NAME> xxx KVA<NAME> xxx KVA
EXIT
EXIT
EXITEXIT
Pressing the key the main
menu screen is shown, pressing
the keys
menu are scrolled down.
or the other sub-
3.4.1 UPS Status
UPS STATUS
UPS STATUS
UPS STATUSUPS STATUS
1st alarm/status
1st alarm/status
1st alarm/status1st alarm/status
UPS STATUS
UPS STATUS
UPS STATUSUPS STATUS
Last alarm/status
Last alarm/status
Last alarm/statusLast alarm/status
UPS STATUS
UPS STATUS
UPS STATUSUPS STATUS
EXIT
EXIT
EXITEXIT
Pressing the key the status
and/or the alarm of the UPS are
shown, while the key
the previous screen.
The key leads to the previous
leads to
alarm/status, while pressing the
key
accessed.
Pressing the key leads to the
the EXIT screen is
ALARMS menu screen (see 3.4),
pressing the key
or the
alarms and/or status are shown
again.
OM226131 Rev. A 13
Page 37
A
3.4.2 History
Front panel
RET TO EXIT HISTORY
RET TO EXIT HISTORY
RET TO EXIT HISTORYRET TO EXIT HISTORY
1st alarm/status
1st alarm/status
1st alarm/status1st alarm/status
Pressing the key the following
alarm is shown; pressing the key
exit the history, leading to the
ALARMS menu screen (see 3.4).
RET TO EXIT HISTORY
RET TO EXIT HISTORY
RET TO EXIT HISTORYRET TO EXIT HISTORY
2nd alarm/status
2nd alarm/status
2nd alarm/status2nd alarm/status
Pressing the key the following
alarm is shown; pressing the key
exit the history, leading to the
ALARMS menu screen (see 3.4).
RET TO EXIT HISTORY
RET TO EXIT HISTORY
RET TO EXIT HISTORYRET TO EXIT HISTORY
3rd alarm/status
3rd alarm/status
3rd alarm/status3rd alarm/status
Pressing the key the following
alarm is shown; pressing the key
exit the history, leading to the
ALARMS menu screen (see 3.4).
RET TO EXIT HISTORY
RET TO EXIT HISTORY
RET TO EXIT HISTORYRET TO EXIT HISTORY
Last alarm/status
Last alarm/status
Last alarm/statusLast alarm/status
Pressing the key the first alarm
is shown again; pressing the key
exit the history, leading to the
ALARMS menu screen (see 3.4).
The first alarm shown is the most recent in order of time; a new alarm makes all the
alarms shift one position, clearing the oldest event.
For each event is shown the alarm code, the date and time; an asterisk next to the
code indicates that the alarm has cleared at the date and time indicated. The following
example shows two possible screens.
RET TO EXIT HISTORY
RET TO EXIT HISTORY
RET TO EXIT HISTORYRET TO EXIT HISTORY
A1 251201 1848
A1 251201 1848
A1 251201 1848 A1 251201 1848
larm A1 (MAINS FAULT) on
25/12/01 at 18:48.
RET TO EXIT HISTORY
RET TO EXIT HISTORY
RET TO EXIT HISTORYRET TO EXIT HISTORY
A1 * 251201 2012
A1 * 251201 2012
A1 * 251201 2012 A1 * 251201 2012
14 OM226131 Rev. A
Reset of alarm A1 (MAINS
FAULT) on 25/12/01 at 20:12.
Page 38
Front panel
3.4.3 List of alarms and status
List of alarms List of statusA1 MAINS FAULT S1 AC/DC OK
A2 CHARGER FAULT
A3 RECT FUSE
A5 AC/DC FAULT A6 INP WR SEQ A7 BCB OPEN S2 BATT OK
A8 BATT DISCH
A9 BATT AUT END
A10 BATT FAULT
A11 BATT IN TEST
A12 PLL FAULT S5 INV SYNC
A13 INV OUT TOL S3 INV 0K
A14 OVERLO AD S4 INV FEED L0AD
A4 THERM IMAGE
A15 BYP FAULT S6 BYP OK
A16 BYP FEED LO
A17 RETR BLOCK
A18 MBYP CLOSE
A19 OCB OPEN
A20 FANS FAILURE (OPTION)
A21 HIGH TEMP
A22 BYP SWITCH
A23 EPO BUS
A24 CURR STOP
A25 SHORT CIRC
The status shown in this list are always displayed in ascending order when the
STATUS menu is entered, the alarms are shown when they are present and must be
silenced with the buzzer. The alarms remain displayed whilst they are present and they
are automatically stored in the event history memory with date and time.
OM226131 Rev. A 15
Page 39
Front panel
A
3.5 SPECIAL
IMPORTANT
When entering the SPECIAL menu a password is required, as the operations which
are allowed needs to be carried out by competent personnel. For each operation a
confirmation is required.
PASSWORD
PASSWORD
PASSWORDPASSWORD
000
000
000000
Password entering; if wrong the
main menu screen is shown.
SPECIAL MENU
SPECIAL MENU
SPECIAL MENUSPECIAL MENU
RESET
RESET
RESETRESET
larms history. It is accessed
pressing the key
pressing the keys
(see 3.4.2),
or the
other sub-menu are scrolled
down.
SPECIAL MENU
SPECIAL MENU
SPECIAL MENUSPECIAL MENU
SETTINGS
SETTINGS
SETTINGSSETTINGS
SETTINGS. It is accessed
pressing the key
(see 3.5.1),
pressing the keys or the
other sub-menu are scrolled
down.
SPECIAL MENU
SPECIAL MENU
SPECIAL MENUSPECIAL MENU
UPS TEST
UPS TEST
UPS TESTUPS TEST
UPS TEST. It is accessed
pressing the key (see 3.5.2),
pressing the keys
or the
other sub-menu are scrolled
down.
SPECIAL MENU
SPECIAL MENU
SPECIAL MENUSPECIAL MENU
BATTERY TEST
BATTERY TEST
BATTERY TESTBATTERY TEST
BATTERY TEST. It is accessed
pressing the key
(see 3.5.3),
pressing the keys or the
other sub-menu are scrolled
down.
SPECIAL MENU
SPECIAL MENU
SPECIAL MENUSPECIAL MENU
RESET HISTORY
RESET HISTORY
RESET HISTORYRESET HISTORY
RESET HISTORY. It is accessed
pressing the key (see 3.5.4),
pressing the keys
or the
other sub-menu are scrolled
down.
SPECIAL MENU
SPECIAL MENU
SPECIAL MENUSPECIAL MENU
EXIT
EXIT
EXITEXIT
Pressing the key the main
menu screen is shown, pressing
the keys
menu are scrolled down.
or the other sub-
16 OM226131 Rev. A
Page 40
3.5.1 Reset
Front panel
PRESS RESET
PRESS RESET
PRESS RESETPRESS RESET
TO RESET UPS
TO RESET UPS
TO RESET UPSTO RESET UPS
This menus provides a general
reset of the UPS status pressing
the key
key exit the menu.
3.5.2 Settings
This menu allows to update time settings for the history of alarms.
CLOCK SETTING:
CLOCK SETTING:
CLOCK SETTING:CLOCK SETTING:
25
25----12
12----01 18:48
2525
01 18:48
1212
01 18:4801 18:48
The numbers can be modified
with the key or and they are
confirmed by pressing
Pressing the key leads to
the special menu (see 3.5).
3.5.3 Test Ups
PRESS RESET
PRESS RESET
PRESS RESETPRESS RESET
FOR COMMUTATION
FOR COMMUTATION
FOR COMMUTATIONFOR COMMUTATION
Pressing the key causes
the commutation to bypass.
Pressing the key
special menu (see 3.5).
. Pressing another
.
leads to the
3.5.4 Battery test
The BATTERY TEST cannot be started if the dip switch on the µP card in “off”
position.
PRESS RESET
PRESS RESET
PRESS RESETPRESS RESET
TO START TEST
TO START TEST
TO START TESTTO START TEST
Pressing the key the
battery test is started. Pressing
the key
menu (see 3.5).
leads to the special
WARNING - POSSIBLE LOSS OF LOAD!
This test can affect the continuity of supply to the loads if the battery is not fully
charged.
3.5.5 Reset history
PRESS RESET
PRESS RESET
PRESS RESETPRESS RESET
TO CLEAR HISTORY
TO CLEAR HISTORY
TO CLEAR HISTORYTO CLEAR HISTORY
Pressing the key the
alarms history is cleared.
Pressing the key
special menu (see 3.5).
leads to the
WARNING
This operation causes the cancellation of the events history memory.
5. START-UP FROM MANUAL BY-PASS .............................................4
Descrizione
Rev.
Description
A First Issue 10.11.05 E.Biancucci P. Conti M. Mancini
OM226132
Data
Date
Emesso
Iss ued
Controllato
Checked
Approvato
Approved
Lingua
Language
Pagina
Page
di Pag.
of Pag.
E 1 4
Codice / Code
Page 43
Start-up, shut-down & manual bypass
1. INTRODUCTION
Before carrying out whatever procedure described in this chapter, read carefully the
instructions, in order to avoid possible damages to persons or thing due to wrong
manoeuvre.
2. START-UP PROCEDURE
For the UPS start-up, proceed as follows.
WARNING
Before switching on the UPS, make sure:
1) the emergency power off “EPO” push-button, placed near the front panel, is in the
release position; if not, press it and proceed with the start-up procedure;
2) the input and output phase rotation is correct.
NOTE
The breaker BCB is installed inside the UPS’s up to 30kVA. Batteries and the
relevant breaker for UPS systems having higher power are external.
1) Close RCB and wait until display is supplied.
WARNING
If you close BCB breaker before it is required (by the front panel) you can damage
the inverter capacitor bank and the battery.
2) Follow the instructions shown on the display to close the circuit
breakers/isolator switches.
3) If the start-up procedure has been carried out correctly, the display will show:
START UP END.
2 OM226132 Rev. A
Page 44
Start-up, shut-down & manual bypass
3. SHUT-DOWN PROCEDURE (LOAD NOT SUPPLIED )
Nr. ACTION LCD DISPLAYING UPS OPERATION
1 Open OCB A19 OCB OPEN The supply to the load is interrupted. LED #7
lit orange
2 Open BCB A7 BCB OPEN The battery is disconnected from the
rectifier. LED #4 red flashing
3 Open SBCB A7 BCB OPEN The by-pass line is disconnected. LED #2
off.
4 Open RCB A1 MAINS FAULT The rectifier and inverter are switched off.
5 BLANK Shut-down procedure end.
4. MANUAL BY-PASS PROCEDURE
WARNING
During manual bypass operation the load is supplied directly by the mains, therefore
continuous supply is not guaranteed.
Nr. ACTION LCD DISPLAYING UPS OPERATION
1 Move the “NORMAL-
BYPASS” switch on
BYPASS
2 Open RCB A1 MAINS FAULT The rectifier is switched off; the inverter is
3 Open BCB A1 MAINS FAULT The batteries are disconnected and the
4 Close MBCB BLANK The load is supplied by the mains through
5 Open SBCB BLANK The by-pass line is disconnected.
6 Open OCB BLANK The load is now supplied directly by the
A16 BYPLOAD The load is transferred to the by-pass static
switch. LED #5 off, LED #6 lit orange.
still on supplied by the batteries. LED #1 off,
LED #4 green flashing.
inverter is switched off. The load is still
supplied by the by-pass static switch. LED
#4 orange flashing.
the manual by-pass circuit breaker. The bypass static switch is still closed.
mains through the manual by-pass circuit
breaker. The UPS is isolated.
OM226132 Rev. A 3
Page 45
Start-up, shut-down & manual bypass
5. START-UP FROM MANUAL BY-PASS
Before the start-up from manual by-pass (after a maintenance or repairing) check
that the “NORMAL-BYPASS” switch is in BYPASS position.
Nr. LCD DISPLAYING ACTION UPS OPERATION
1 BLANK Close RCB
2 UPS START UP
WAIT PLEASE
3 BYPASS STARTUP
CLOSE SBCB
4 BYPASS STARTUP
WAIT PLEASE
5 CLOSE BCB
WAIT PLEASE
6 CLOSE OCB
WAIT PLEASE
7 OPEN MBCB
WAIT PLEASE
8 INVERTER START UP
WAIT PLEASE
9 MOVE BYP SWITCH
WAIT PLEASE
10 START UP END
WAIT PLEASE
11 UPS MODEL
OUTPUT VOLTAGE
Close SBCB
Close BCB
Close OCB
Open MBCB
Move the “NORMALBYPASS” switch on
NORMAL
The rectifier is supplied and the DC
voltage increases up to the nominal
value. All LED’s in the front panel are lit.
The microprocessor checks all the startup conditio ns are ok. LED’s #1, #3 and
#7 are lit green. LED #8 is lit orange.
The microprocessor checks that all the
by-pass parameters (voltage, phase
sequence, frequency) are within the
tolerance limits. LED #2 is lit green. The
by-pass static switch is closed, LED #6
is lit orange.
The microprocessor checks all the
conditions for the following step are ok.
LED #4 is lit green.
The load is supplied by the by-pass
static switch. The breaker MBCB is still
closed. LED #7 is lit green.
The load is now supplied by the by-pass
static switch only and the inverter can be
started-up. LED #8 off.
The inverter IGBT bridge starts to
modulate and the inverter output voltage
reac hes the nomi nal value. T he
microprocessor checks the
synchronisation with the by-pass line.
The load is transferred to the inverter
static switch. LED #5 is lit green.
The microprocessor checks that all the
output parameters (voltage, phase
sequence, frequency) are within the
tolerance limits.
4 OM226132 Rev. A
Page 46
FACTORY & HE AD OFFICE
Viale Europa, 22 - Loc. Ponte d’Arno
52018 CASTEL SAN NICCOLO’ (AR)
Phone: +39-0575-500026
Fax: +39-0575-500032
http://www.astridups.it
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