Astria Fireplaces Windsor STP2 Installation And Operation Instructions Manual

P126653 01
USC
P./N 126653-01 Rev. E 07/2018
INSTALLATION AND OPERATION
INSTRUCTIONS
Multi-Sided Wood-burning Fireplace
Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 126653-02.
®
MODEL
Windsor STP2
REPORT NO. 09-146
SAVE THIS BOOK
This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain replacement parts or accessory items when needed. Keep it with your other important papers.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour consultation ultérieure.
This Wood-burning fireplace complies with UL127 CAN/ULC-S610-M87 standard as a FACTORY BUILT FIREPLACE.
Ce foyer au bois est conforme aux UL 127 CAN/ULC­S610-M87 norme comme une USINE CONSTRUITE CHEMINÉE.
This fireplace is approved for use as a Wood-burning fireplace or for use with a vented gas log approved to ANS Z21.60, Z21.84 standards or for use with a vent-free gas log heater approved to ANS Z21.11.2 standard. An INNOVATIVE HEARTH PRODUCTS, LLC hood must be installed when using a vent-free log heater (see Ac­cessories, page 18).
FOR CANADA: The authority having jurisdiction (such as the municipal building department, fire department, etc.) should be contacted before installation to determine the need to obtain a permit.
POUR LE CANADA: L’autorité compétente (comme le service municipal du bâtiment, les pompiers, etc.) doit être contacté avant l’installation afin de déterminer la nécessité d’obtenir un permis.
This installation manual will enable you to obtain a safe, efficient and dependable installation of your fireplace system. Please read and understand these instructions before beginning your installation.
Do not alter or modify the fireplace or its components under any circumstances. Any modification or alteration of the fireplace system, including but not limited to the fireplace, chimney components and accessories, may void the warranty, listings and approvals of this system and could result in an unsafe and potentially dangerous installation.
IMPORTANT! TO ASSURE PROPER ALIGNMENT OF GLASS DOORS: INSTALL THIS FIREPLACE IN A SQUARE AND PLUMB CONDITION, USING SHIMS AS NECESSARY AT SIDES AND/OR BOTTOM.
NOTE: DIAGRAMS AND ILLUSTRATIONS THROUGHOUT THE MANUAL ARE NOT TO SCALE.
Thank you for your purchase. We appreciate your business!
Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety information.
Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your fireplace.
Please read and understand these instructions before installing or operating.
SAFETY
WARNING
This product can expose you to chemicals includ­ing Carbon Black, which is known to the State of California to cause cancer, and Carbon Monoxide, which is known to the State of California to cause birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage or loss of life. Refer to this manual for assistance or additional information. Consult a qualified installer or local distributor.
IMPORTANT: Check local codes before installing this fireplace.
This fireplace model is a Wood-burning fireplace intended and ap­proved for installation in either residential homes or buildings of standard construction. This fireplace system requires the utilization of INNOVATIVE HEARTH PRODUCTS, LLC’s (IHP) 8", double-wall, and snap lock flue pipe system.
Glass doors are optional with this fireplace and come in different styles. For more information see Glass Doors, page 14). Optional glass doors in several finishes are available for this fireplace (see Replacement Parts, page 15 and Accessories on page 16).
Before beginning installation of this fireplace, read these instructions through completely.
• This IHP fireplace and its components are safe when installed according to this installation manual. Unless you use IHP com­ponents, which have been designed and tested for the fireplace system, you may cause a fire hazard.
• The IHP warranty will be voided by and IHP disclaims any respon­sibility for the following actions.
a. Modification of the fireplace or any of the components manu­factured by IHP unless otherwise permitted by IHP.
TABLE OF CONTENTS
Safety .............................................................................................2
Product Dimensions ......................................................................4
Fireplace Installation ......................................................................5
Venting Installation ........................................................................7
Optional Gas Line Installation ......................................................13
Operation and Maintenance Guidelines ........................................14
Replacement Parts .......................................................................15
Technical Service .........................................................................15
Important Notices - Canada .........................................................16
Fireplace Accessories ...................................................................17
Installation Accessories ...............................................................17
Draft Smoke Guidelines - Appendix A .........................................19
Warranty ......................................................................................23
b. Use of any component part not manufactured or approved by IHP in combination with an IHP fireplace system.
c. Installation and/or operation in a manner other than instructed in this manual.
d. The burning of any other fuel not tested or approved by IHP in this Wood-burning fireplace.
Proper installation is the most important step in ensuring safe and continuous operation of the fireplace. Consult the local building codes as to the particular requirements concerned with the installation of all factory built fireplaces.
Proper installation is the most important step in ensuring safe and continuous operation of the fireplace. Although grounding may not be required by code in your area, it must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70-1990.
This fireplace is intended for installation in accordance with the National Fire Protection Association Standard for Chimneys, Fire­places, Vents and Solid-Fuel Burning Fireplaces, NFPA 211, and in accordance with codes such as the BOCA Basic/National Code, the Standard Mechanical Code, and the Uniform Building Code.
WARNING: Do not install a fireplace insert in this fireplace unless the manufacturer's instructions with the insert specifically state this fireplace has been tested for use with this insert.
FOR YOUR SAFETY
• Do not store or use gasoline or any other flammable
vapors or liquids in the vicinity of this or any other appliance.
• Due to high temperatures, the appliance should be
located out of traffic and away from furniture and draperies.
• Do not place clothing or other flammable materials
on or near the appliance.
• Never leave children unattended when a fire is
burning in the fireplace.
2
Astria.us.com
126653-01_E
SAFETY Continued
WARNING: Use solid wood or processed solid fuel fire logs only. Do not poke or stir the logs while they are burning. Use only firelogs that have been evaluated for the application in fireplace and refer to firelog warnings and caution markings on packaging prior to use.
This fireplace is not intended to be used as a sub­stitute for a furnace to heat an entire home. Use for supplemental heat only.
Overfiring of a fireplace is a condition where exces­sive temperatures are reached, beyond the design capabilities of the appliance. The damage that occurs from overfiring is not covered under the manufacturer’s limited warranty.
WARNING: CONTINUED OVERFIRING CAN PER­MANENTLY DAMAGE YOUR FIREPLACE SYSTEM. SOME EXAMPLES OF CONDITIONS THAT COULD CAUSE OVERFIRING ARE:
• BURNING QUANTITIES OF SCRAP LUMBER, PINE BRANCHES, PAPER OR CARDBOARD BOXES WHICH EXCEED THE VOLUME OF THE NORMAL LOG FIRE.
• BURNING TRASH, CHEMICALS OR CHEMICALLY TREATED COMBUSTIBLES.
Disposal of Ashes Ashes should be placed in a metal container with a
tight-fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.
WHEN USING THE DECORATIVE APPLIANCE, THE FIREPLACE DAMPER MUST BE SET IN THE FULLY OPEN POSITION.
Never use gasoline, gasoline-type lantern fuel, kero­sene, charcoal lighter fluid, or similar liquids to start or ’freshen up’ a fire in this fireplace. Keep all such liquids well away from the fireplace while it is in use.
Use SOLID WOOD only for fuel. It is best to use dry and well seasoned hardwood. Softwoods tend to burn very quickly. DO NOT use treated wood, charcoal, coal, trash, driftwood or woods that have been dipped in tar, pitch, pine tar, creosote, etc. Wood products made with synthetic binders, such as plywood, produce ab­normally high temperatures and sputtering, smoking fires. When burning artificial logs, please read and follow the instructions provided by the manufacturer.
Never burn treated construction lumber or scraps. These woods burn excessively hot and may contain chemicals used to treat insects and fungus. When burned, these chemicals can pose a significant hazard.
IMPORTANT: See appendix A, page 19 for additional information regarding draft requirements, smoking causes and troubleshooting.
WARNING: BURNING IMPROPER FUEL (I.E. CHARCOAL) CAN RESULT IN CARBON MONOXIDE POISONING, WHICH MAY LEAD TO DEATH!
Carbon Monoxide Poisoning – Early signs of carbon monoxide poisoning resemble the flu with headaches, dizziness, or nausea. If you have these signs, get fresh air at once! Have the appliance inspected by a qualified service technician. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of al­cohol, and those at high altitudes.
Ventilation Requirements - Provide adequate air for combustion. The fresh air requirements of this ap­pliance must be met within the space where it will be installed.
Smoke Detectors - Since there are always several potential sources of fire in any home, we recommend installing smoke detectors. If possible, install the smoke detector in a hallway adjacent to the room (to reduce the possibility of occasional false activation from the heat produced by the appliance). If your local code requires a smoke detector be installed within the same room, you must follow the requirements of your local code. Check with your local building department for requirements in your area.
126653-01_E
Astria.us.com
3
SAFETY Continued
Creosote – Formation and Need for Removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire.
The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred. When creosote has accumulated (1/8" [3 mm] or more) it shall be removed to reduce the risk of a chimney fire.
PRODUCT DIMENSIONS
MODEL CATALOG NO.
Windsor STP2 F0703
6"
(153 mm)
WARNING: Always leave glass doors fully opened or fully closed when operating fireplace.
WARNING: Children and adults should be alerted to the hazards of high surface temperatures and to stay away to avoid burns or clothing ignition. Young children should be carefully supervised when in the same room as fireplace.
15”
(381 mm)
O.D.
TOP VIEW
12-3/8”
(315 mm)
2-1/2”
(64 mm)
12"
(305 mm)
1-1/2”
(38 mm)
OUTSIDE AIR
LEFT SIDE
VIEW
24"
(610 mm)
19"
(483 mm)
4-1/2”
(115 mm)
16"
(407 mm)
GAS LINE CONDUIT
11-1/4”
(286 mm)
24"
(610 mm)
37-1/2”
(953 mm)
21-3/8”
(543 mm)
9-1/2”
(242 mm)
42-5/8”
(1083 mm)
15-1/2”
(394 mm)
54"
(1372 mm)
20-1/2”
(521 mm)
10-1/4”
(261 mm)
7"
(178 mm)
12"
(305 mm)
FRONT VIEW
36-1/2”
(927 mm)
Figure 1 - Dimensions
4
Astria.us.com
126653-01_E
FIREPLACE INSTALLATION
Spacers on Sides of Fireplace
SELECTING LOCATION
To determine safest and most efficient location for fireplace, you must take into consideration the following guidelines:
1. The location must allow for proper clearances (see Figure 2).
2. Consider a location where the fireplace will not be affected by drafts, air conditioning ducts, windows or doors.
3. A location that avoids the cutting of joists or roof rafters will make installation easier.
4. If an outside air kit is to be installed, accessibility to outside combustion air must be considered. This can also be achieved through a vented crawl space in some cases (see Optional Outside Air Kit on page 7).
5. If gas line is to be installed, consider location of gas supply.
6. Do not connect this fireplace to a chimney system other than an IHP chimney system.
7. Install in an area providing ventilation and adequate combus­tion air.
8. Due to high temperatures, do not locate this firebox in high traffic areas or near furniture or draperies.
9. Provide adequate clearances around air openings into combus­tion chamber. NEVER obstruct front opening of firebox or flow of combustion and ventilation air.
10. Do not locate in or near an area where gasoline or other flam­mable liquids may be stored. The firebox area must be kept clear and free from these combustible materials.
The typical installation for this fireplace is a projected installation which allows you to extend the fireplace any distance into the room. A projection may be ideal for a new addition on an existing, finished wall.
Provide Required 1" (2.5 cm) Clearance
3" (7.6 cm)
12" (30.4 cm) Min. From Perpendicular Side Wall to Fireplace Opening (Typ.)
2" (5 cm) Min. Clearance From Pipe to Combustibles
Figure 3 - Firebox Clearances
FRAMING
1. Frame opening for fireplace using dimensions shown in Figures 4, 5 and 6 on pages 5 and 6.
*A header must be installed after fireplace is set in place
Figure 2 - Common Location of Fireplace
MINIMUM CLEARANCE TO COMBUSTIBLES
Back and sides of fireplace 1" (26 mm) minimum* Adjacent wall 12" (305 mm) minimum Chimney outer pipe surfaces 2" (51 mm) minimum Bottom of fireplace to floor 0" (0 mm) minimum
WARNING: DO NOT PACK REQUIRED AIR SPACES
WITH INSULATION OR OTHER MATERIALS. Do not obstruct fireplace openings (ie. louvers, etc.)
with any type of facing material. Combustible mate­rial must not be in contact with back of front face of fireplace.
126653-01_E
Astria.us.com
*38 3/4"
(98.43 cm)
(60.96 cm)
44
3
(113.67 cm)
/4"
Figure 4 - Framing Firebox
15" (38.1 cm) DIA. OD
1" (2.5 cm) MIN. TO COMBUSTIBLES
3
21
/8" (54.29 cm)
5
42
/8" (108.27 cm)
OUTER PIPE
Figure 5 - Framing Clearances
24"
2" (5.1 cm) MIN. CLEARANCE FROM OUTER PIPE TO COMBUSTIBLES
54"
(137.16 cm)
(60.96 cm)
12"
(30.48 cm)
24"
5
FIREPLACE INSTALLATION Continued
HEARTH EXTENSION
2. If fireplace is to be installed directly on carpeting, tile or any combustible material other than wood flooring, fireplace must be installed upon a metal or wood panel extending full width and depth of fireplace.
3. Set fireplace directly in front of this opening and slide unit back until nailing flanges touch side framing.
4. Check level of fireplace and shim with sheet metal if necessary.
5. Before securing fireplace to prepared framing, ember protector (provided) must be placed between hearth extension (not sup­plied) and under bottom front edge of fireplace to protect against glowing embers falling through (see Figure 7). If fireplace is to be installed on a raised platform, a Z-type ember protector (not supplied) must be fabricated to fit your required platform height (see Figure 6). The ember protector should extend under fireplace a minimum of 1 1/2". The ember protector should be made of galvanized sheet metal (28 gauge minimum) to prevent corrosion.
6. Using screws or nails, secure fireplace to framing through flanges located on sides of fireplace (see Figure 8).
"Z" Type
Ember Protector
*A header must be installed after fireplace is set in place
*38
3
(98.43 cm)
/
4
"
54"
(137.16 cm)
Min.
(Not Supplied)
44
3
(113.67 cm)
/
4
"
Min.
Nailing Flanges
1" Clearance is Not Required at
Nails or Screws
Nailing Flanges
Prepared Framing
Figure 8 - Nailing Flanges
HEARTH EXTENSIONS
A hearth extension projecting a minimum of 16" in front of and a minimum of 8" beyond each side of fireplace opening is required to protect combustible floor construction in front of fireplace. Fabri­cate a hearth extension using a material which meets the following specifications: a layer of noncombustible, inorganic material having a thermal conductivity of k = .84 BTU IN/FT2 HR °F (or less) at 1" thick. For example, if material selected has a k factor of 0.25, such as glass fiber, the following formula would apply:
0.25 x 1.0" = 0.30" thickness required
0.84 Thermal conductivity "k" of materials can be obtained from manu-
facturer or supplier of noncombustible material. If hearth extension is to be raised, a “Z” type ember protector must be used (see Figure 6 and Figure 10, page 7).
As Required by Design as Long as Ceiling Clearance Is Maintained
24"
(60.96 cm)
Platform Must be Solid, Flat and Fully Supported
Figure 6 - Framing Firebox with “Z” Type Ember Protectors
Ember Protector (Typ. 2 of 2)
1/2" (1.2 cm)
Max.
Figure 7 - Ember Protectors
WARNING: Hearth extension is to be installed
only as shown in Figure 9.
8" MIN.
(20.3cm)
36
1
/
2
" MIN.
(92.7cm)
52
1
/
2
" MIN.
(133.3cm)
NONCOMBUSTIBLE
Figure 9 - Hearth Extension
16" MIN. (40.6cm)
6
Astria.us.com
126653-01_E
FIREPLACE INSTALLATION Continued
)
2" (51 mm) x 4" (102 mm)
Front Face
1-1/2" (38 mm)
Seal Gaps with
Adhesive
(10.1 cm)
Material Must
Noncombustible Hearth Extension
8" (204 mm
Max.
1-1/2" (39 mm) Typ.
Noncombustible Hearth Extension
1
1-
/2" (39 mm) Typ.
Figure 10 - Raised Hearth Extension
MANTEL CLEARANCES
Woodwork such as wood trims, mantels or any other combustible material projecting from the front face must not be placed within 9" of firebox effective opening. Combustible materials above and projecting more than 1 1/2" from the firebox front face (see Figure 11) must not be placed less than 12" from effective opening of the firebox (NFPA 211, Section - Clearance from Combustible Material). Mantels or any other combustible material may also come up to the side edge of the black metal face of the firebox only if the projection from the front face falls within limits shown in Figure 12.
“Z” Type Ember Protector
“k Factor
.84
Ember Protector
VENTING INSTALLATION
OPTIONAL OUTSIDE AIR KIT (MODELS AK4 OR AK4F)
The installation of an outside air kit should be performed during the rough framing of the fireplace due to the nature of it’s location. Outside combustion air is accessed through and exterior wall (AK4) or a vented crawl space (AK4F). See Figure 13 and Accessories on page 16. Avoid installing outside air eyebrow in areas where inlet opening may be blocked by snow, bushes or other obstacles. It should also be located beyond the reach of children.
CAUTION: Combustion air inlet ducts shall not
terminate in attic space.
The maximum height for the air vent can not exceed 3 feet below the flue gas outlet of the termination.
For further details on installation of outside air kit, please refer to instructions included with air kit. For operating instructions, please refer to your owner’s manual.
Secure to Collars with Metal Tape, Screws or Straps (Min. of 1/4" x 20" in size)
Air Inlet Location Must Allow For Bushes or Snow
Stud
Drywall
Combustible
Materials
33°
6" (153mm)
Nom.
12"
(305 mm)
9"
Min.
(229 mm)
Min.
Fireplace Side View
3" (77 mm) Nom.
Figure 11 - Mantel Clearances to Combustible Materials
Drywall
4"
(Approx.)
33°
Nom.
Top View of Fireplace
6" Nom.
(15.2 cm)
3
4
/8"
Min.
(11.1 cm)
Noncombustible Mortar or
3
2
/4" Max.
(6.98 cm)
Combustible
Not Overlap Black Metal Front Face
Figure 12 - Mantel Clearances to Metal Face
126653-01_E
Vented Crawl Space (Check Local Codes Before Installing in a Vented Crawl Space)
CHIMNEY PIPE
be applied by the installer to all chimney pipe sections but is not required on sections that will be visible after the installation is complete. Label must wrap around the circumference of the pipe. See accessories, page 18 for Kit F2659.
Astria.us.com
Air Inlet Eyebrow
Vent Hood Required for Wall Installation
Figure 13 - Air Kit Installation
WARNING: Label part number 900599-01 must
7
VENTING INSTALLATION Continued
)
The IHP chimney system is a snap-lock, double-wall pipe. It consists of a stainless steel inner flue pipe(s), a galvanized outer pipe and a wire spacer. Each section of pipe comes in lengths of 12", 18", 36" and 48". The actual lineal gain for each is measured after each section is fully connected. Lineal gain is the actual measurable length of a part after two or more parts are connected.
LINEAL GAIN
PART NO. DESCRIPTION GAIN
Windsor STP2 See-Through Fireplace 52 3/4"
48-12DM 48-12TM 36-12DM 48-12TM 24-12DM 48-12TM 18-12DM 48-12TM 12-12DM 48-12TM
STL-12D
RLT-12D
Flue Pipe 46 5/8"
Flue Pipe 34 5/8"
Flue Pipe 22 5/8"
Flue Pipe 16 5/8"
Flue Pipe 10 5/8"
Chase Style Termination
Round Top
Termination
1" to 12"
7
"
USING ELBOW OFFSETS AND SUPPORTS
Chimney weight above offset rests on return elbow. Straps must be securely nailed to rafters or joists (see Figure 15).
To achieve desired offset, you may install combinations of 12", 18", 36" and 48" length of double wall pipe (see offset chart and Figure 16).
Maximum length of pipe between supports is 6 feet of angled run. A maximum of two 6 feet angled run sections per chimney system (see Figure 18).
SUPPORT SECTIONS
The chimney support section is a 4-strap 12" length of pipe. The height of a vertical chimney pipe supported ONLY by the fireplace, must not exceed 20 feet. Chimney heights above 20 feet must be supported.
12S-8DM
Support
20 FT.
(6.096m)
Required
20 FT.
(6.096m
PIPE INSTALLATION
The pipe sections must be assembled independently as the chimney is installed. When connecting chimney directly to the fireplace, the inner flue pipe section must be installed first with the lanced side up. The outer pipe section can then be installed over the flue pipe section with the hemmed end up. Press down on each pipe section until the lances securely engage the hem on the fireplace starter. The wire will assure the proper spacing between the inner and outer pipe sections.
Continue to assemble chimney sections as outlined above, making sure that both the inner and outer pipe sections are locked together. When installing double wall snap-lock chimney together, it is impor­tant to assure the joint between the chimney sections is locked. Check by pulling chimney upward after locking. The chimney will not come apart if properly locked. It is not necessary to add screws to keep the chimney together (exception, see Figure 17, page 9).
WARNING: The opening in collar around chimney at top of fireplace must not be obstructed. Never use blown insulation to fill chimney enclosure.
15" Galvanized Outer Pipe
12 3/8'' Stainless Inner Pipe Lanced Side Up
Hemmed End
Figure 15 - Elbow Offset
OFFSET
RISE CHIMNEY LENGTH
A B 48" 36" 18" 12"
4 3/8" 16 3/8"
9 1/2" 25 1/4" 12 1/2" 30 3/8" 14 3/8" 34" 17 5/8" 39 1/4" 21 1/2" 46" 22 3/4" 48 1/8" 26 3/8" 54 7/8" 26 3/8" 60" 31 3/4" 63 3/4" 34 3/4" 69" 38 5/8" 75 5/8" 39 7/8" 77 7/8" 43 3/4" 84 1/2" 46 3/4" 87 3/4" 48 7/8" 93 3/8"
ELBOW SET ONLY
1
1
1 1
1
1 2
1
1 1 1 1 1 1
2 1 1 1 1 1
2 1 2
OFFSET CHART
Return Elbow
2
Screws
B
A
Figure 16 - Raise and Offset
Figure 14 - Pipe Connection
8
Astria.us.com
126653-01_E
Loading...
+ 16 hidden pages