Astria Fireplaces Gemini35DMN-B, Gemini35DMP-B, Gemini40DMP-B, Gemini40DEN-B, Gemini45DEN-B Installation And Operation Instruction Manual

...
Installation and Operation Instructions
CUS
P900684-00
Gemini™ Direct-Vent Gas Fireplaces
P/N 900684-00 REV. D 08/2018
Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 900684-04.
Report No. F13-094
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
Models
Gemini35DMN-B Gemini35DMP-B
Gemini35DEN-B
Gemini40DMN-B Gemini40DMP-B
Gemini40DEN-B
Gemini45DEN-B
Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour consultation ultérieure.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil peut installé dans une maison préfabriquée (mobile) déjà installée à demeure, si les réglements locaux le permettent. Ce appareil doit être utilisé uniquement avec le type de gaz indiqué sure la plaque signalétique. Cet appareil ne peut être converti à d’autres gaz, sauf si une trousse de conversion est utilsée.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
AVERTISSEMENT: RISQUED’INDENDIE OU D’EXPLOSION
Le non-respect Des avertissements de sécurité pourrait d’entraîner des blessures graves, la mort ou des dommages matériels.
- Ne pas entreposer ni utilizer d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment où vous trouvez.
• Sortez immédiatement de bâtiment.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.
- L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
SAFETY AND YOUR FIREPLACE
See attached color flyer for proper color representation
General Information
900684-00D 08/2018
DANGER
A barrier designed to reduce the risk of burns from the hot viewing glass is pro­vided with this appliance and shall be installed for the protection of children and other at-risk individuals.
Voir ci-joint tract pour une bonne représentation de la couleur
DANGER
L’écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
VITRE CHAUDE
RISQUE DE BRÛLURES.
NE TOUCHEZ PAS UNE VITRE
NON REFROIDIE.
NE LAISSEZ JAMAIS UN ENFANT
DE TOUCHER LA VITRE.
Vea el volante adjunto para la representación de color adecuado
PELIGRO
CAUSARÁ QUEMADURAS.
TOCAR EL VIDRIO CALIENTE.
LOS NIÑOS DEBEN NUNCA
Una barrera diseñada para reducir el riesgo de quemaduras desde la mirilla (vidrio) caliente es proveida con este aparato y deberá instalarse para la protección de los niños y otros individuos en riesgo.
2
EL VIDRIO CALIENTE
USTED DEBE NUNCA
TOCAR EL VIDRIO.
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
General Information
900684-00D 08/2018
Safety and Your
Fireplace
All parts of your
IHP fireplace get
EXTREMELY HOT!
To prevent severe burns
and injuries, do Not remove the barrier on the appliance which prevents direct contact with the glass.
Follow the safety instructions below
and be sure everyone in your household understands this burn hazard:
• The surfaces on your fireplace get EXTREMELY HOT!
• The glass on the front of the fireplace reaches EXTREMELY HIGH temperatures and can cause severe burns if touched.
• Keep children away from an operating fireplace. Closely supervise children in any room where a fireplace is operating to prevent contact with glass.
• Keep clothing, furniture, gasoline, and other flammable liquids away from the fireplace.
• Even after the gas is turned off, fireplace surfaces remain extremely hot.
Be sure to attach the enclosed Safety-
in-Operation Warnings where you
turn on your fireplace, to help remind everyone of the dangers associated with high temperatures
Read Important Safety Information
(Page 5)
.
(Page 46)
.
La sécurité et
votre foyer
Toutes les parties de votre
foyer IHP deviennent
EXTRÊMEMENT CHAUDES !
Afin d’éviter les brûlures
graves ou les blessures, ne pas retirer l’écran de protection de la foyer qui empêche tout contact direct avec la vitre.
Suivez les instructions de sécurité
ci-dessous et veillez à ce que tous les membres de votre famille soient conscients du danger de brûlure encouru :
• Les surfaces de votre foyer deviennent EXTRÊMEMENT CHAUDES !
• La vitre située à l'avant du foyer atteint des températures EXTRÊMEMENT ÉLEVÉES et peut causer de graves blessures en cas de contact.
• Tenez les enfants à l'écart du foyer lorsqu'il fonctionne. Surveillez attentivement les enfants dans les pièces où un foyer est utilisé afin d'éviter qu'ils ne soient en contact avec la vitre.
• Tenez tous les vêtements, les meubles, l'essence et tout autre liquide inflammable à l'écart du foyer.
• Même après fermeture du gaz, les surfaces du foyer restent extrêmement chaudes.
Veillez à coller les Étiquettes de mise
en garde relatives à la sécurité d'utilisation à l'endroit où vous
utilisez le foyer, pour rappeler à tous les utilisateurs les dangers liés aux
températures élevées
Lisez L’information de sûreté
importante (Page 5)
(Page 46)
.
.
Seguridad y su
chimenea
¡Todas las partes de la
chimenea IHP se ponen
MUY CALIENTES!
Para evitar quemaduras y lesiones
graves, no quite el protector de malla o guardia de seguridad que evita el contacto directo con el vidrio.
Siga las instrucciones de seguridad
a continuación y asegúrese de que todos en su hogar sepan acerca de este peligro de quemadura:
• ¡Las superficies de la chimenea se ponen MUY CALIENTES!
• El vidrio delante de la chimenea alcanza temperaturas EXTREMADAMENTE ALTAS y puede causar quemaduras graves si se toca.
• Mantenga a los niños alejados de la chimenea en funcionamiento. Supervise en forma cercana a los niños en cualquier cuarto donde haya una chimenea funcionando para impedir el contacto con el vidrio.
• Mantenga la ropa, mobiliario, gasolina y otros líquidos inflamables alejados de la chimenea.
• Aún después de haber apagado el gas, las superficies de la chimenea permanecen extremadamente calientes.
Asegúrese de colocar las Etiquetas de
advertencia de seguridad de operación
en el lugar donde enciende la chimenea, para que todos recuerden los peligros asociados con las altas temperaturas
(Página 46)
Lea Información importante de
seguridad (Página 5).
.
[FRENCH][ENGLISH]
[SPANISH]
3
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Traditional - Forest Oak Logs
THANK YOU FOR YOUR PURCHASE. WE APPRECIATE YOUR BUSINESS!
Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety information. Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your fireplace.
General Information
900684-00D 08/2018
General Information
Safety and Your Fireplace...................................................................2
Important Safety Information ............................................................5
Fireplace Installation, Operation, and Maintenance Notices ............... 6
Packaging List ................................................................................... 8
Introduction ....................................................................................... 8
Gas Pressure ................................................................................... 10
Requirements for the Commonwealth of Massachusetts ................11
Cold Climate Insulation .................................................................... 11
Manufactured Home Requirements ................................................. 12
Location ...........................................................................................12
Vent Termination Clearances ...........................................................13
Minimum Clearances to Combustibles ............................................15
Wall Finishes / Surrounds / Mantels ................................................16
Installation Preparation ....................................................................16
Installation
Installation Sequence ......................................................................17
Construct the Fireplace Framing ...................................................... 17
Prepare the Fireplace Top Spacers ...................................................19
Route the Gas Supply Line to the Fireplace .....................................19
Determining Vent Setup in the Combination Venting Unit ...............20
Installing Non-Combustible Fireboard Standoff ............................... 21
Rough in the Electrical Supply, if Needed ........................................21
Install the [Optional] Blower Kit before Installation in the Framing .. 21
4
Place the Fireplace in the Framing and Secure ................................22
Please read and understand these instructions before installing, operating, or servicing this product.
Vent System Preparation .................................................................22
Install the Vent System ....................................................................26
Complete the Field Wiring ................................................................38
Install the [Optional] Blower Kit after Installation in the Framing ..... 40
Connect the Gas Line ....................................................................... 41
Verify Proper Fireplace Operation ....................................................42
Optional: Install the Firebox Liners ..................................................43
Install the Logs, Volcanic Stone, and Glowing Embers ....................43
Install the Glass Door ......................................................................43
Adjust the Air Shutter to Ensure Proper Flame Appearance ............. 43
Install the Hood ...............................................................................44
Install the Finishing Materials .......................................................... 45
Attach the Safety-in-Operation Warnings.........................................45
Installing Batteries for Backup and Wall Switch ...............................45
Installation Accessories ................................................................... 47
Gas Conversion Kits ........................................................................49
Operation
Operation ......................................................................................... 50
Maintenance .................................................................................... 62
Accessory Components ................................................................... 65
Lighting Instructions .......................................................................69
Troubleshooting ...............................................................................73
Replacement Parts ..........................................................................75
Warranty ..........................................................................................79
We recommend that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace Institute® (NFI) as NFI Gas Specialists.
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
IMPORTANT SAFETY INFORMATION
General Information
900684-00D 08/2018
Important Safety Informa­tion
1. WARNING: Do not operate appliance with the glass front removed, cracked or broken.
2. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
3. Due to high temperatures, the appli­ance should be located out of traffic and away from furniture and draperies.
4. Children and adults should be alerted to the hazards of high surface tem­perature and should stay away to avoid burns or clothing ignition.
5. Clothing or other flammable material should not be placed on or near the appliance.
6. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children, and others may be sus­ceptible to accidental contact burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children, and other at-risk individuals out of the room and away from hot surfaces.
7. Any safety screen, guard or barrier removed for servicing an appliance must be replaced prior to operating the appliance.
8. Installation and repair should be done by a qualified service person. The ap­pliance should be inspected before use and at least annually by a professional service person. More frequent clean­ing may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners, and circulat­ing air passageways of the appliance be kept clean. See maintenance in­structions on Page 62.
L’information de sûreté importante
1. AVERTISSEMENT. Ne pas utiliser l’appareil si le panneau frontal en verre n’est pas en place, est craqué ou brisé.
2. Ne pas se servir de cet appareil s’il a été plongé dans l’eau, même partiellement. Faire inspecter l'appareil par un technicien qualifié et remplacer toute partie du systéme de contrôle et toute commande qui ont été plongées dans l'eau.
3. En raison des températures élevées, l’appareil devrait être installé dans un en droit où il y a peu de circulation et loin du mobilier et des tentures.
4. Les enfants et les adultes devraient être informés des dangers que posent les tem pératures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.
5. On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité.
6. Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la surface chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habitent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécurité ; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à ris que d’avoir accès à la pièce et aux surfaces chaudes.
7. Tout écran ou protecteur retiré pour per mettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
8. L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres. Voyez les instructions d’entretien à la Page 62.
-
-
-
-
-
Información importante de seguridad
1. ADVERTENCIA: No opere el artefacto con el frente de vidrio quitado, agrietado o roto.
2. No use este artefacto si alguna de sus partes ha estado bajo agua. Llame de inmediato a un técnico de servicio calificado para que inspeccione el artefacto y reemplace cualquier parte del sistema de control y cualquier control de gas que haya estado bajo agua.
3. Debido a las altas temperaturas, el artefacto debe situarse fuera de las áreas de tráfico y lejos del mobiliario y cortinas.
4. Se debe alertar a los niños y adultos sobre los peligros de las altas temperaturas en la superficie y que se mantengan alejados para evitar quemaduras o ignición de la ropa.
5. No debe colocarse ropa u otros materiales inflamables sobre y cerca del artefacto.
6. Se debe supervisar de cerca a los niños cuando estén en el mismo cuarto que el artefacto. Los niños pequeños, los jóvenes y otras personas pueden ser susceptibles a quemaduras por contacto accidental. Se recomienda instalar una barrera física si hay personas en riesgo en la casa. Para restringir el acceso a una chimenea o estufa, instale una puerta de seguridad ajustable para mantener a los niños pequeños, jóvenes y otras personas en riesgo fuera del cuarto y lejos de las superficies calientes.
7. Cualquier malla o resguardo de seguridad quitado para dar servicio a un artefacto, debe reinstalarse antes de operar el artefacto.
8. Una persona de servicio competente debe realizar la instalación y reparación. Una persona de servicio profesional debe inspeccionar el artefacto antes de usar al menos una vez por año. Se puede requerir limpieza más frecuente debido a la pelusa excesiva del alfombrado, del material de cobijas, etc. Es imprescindible mantener limpios los compartimientos de control, los quemadores y los pasajes de circulación del aire del artefacto. Ver las instrucciones de mantenimiento en la página 63.
[English]
[French]
[Spanish]
5
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
APPLIANCE INSTALLATION, SERVICE, AND MAINTENANCE NOTICES
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
AVERTISSEMENT
Une installation, un réglage,une modification, une réparation ou un entretien mal effectué peut causer des dommages matériels ou des blessures. Voir la notice de l’utilisateur qui accompagne l’appareil. Pour de l’aide ou des renseignements supplémentaires, consultez un installateur, un technicien agréé ou le fournisseur de gaz.
Only trim kit(s) supplied by the manufacturer shall be used in the installation of this fireplace.
Seules des portes certifiées pour cet appareil doivent être utilisées.
These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.
General Information
900684-00D 08/2018
Any change to this appliance and/or its operating controls is dangerous. Improper installation or use of this appliance can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.
CARBON MONOXIDE POISONING: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Turn off the gas supply to the appliance and have it serviced by a qualified professional, as it may not be operating correctly. Some people are more affected by carbon monoxide than others, including pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Turn off gas and electrical power to the appliance and allow it to cool before cleaning or servicing the appliance.
If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
Si l’écran est endommagé, il doit être remplacé par celui fournit par le fabricant de cet appareil.
For use with barrier(s) Part No(s). F1902 (33” Models), F1839 (35” Models), F1840 (40” Models), and F1903 (45” Models). Follow installation instructions.
Reinstall any barrier removed before operating the appliance. The barrier is designed to reduce the risk of burns from hot glass. Do not operate the appliance without the barrier installed.
6
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
APPLIANCE OPERATION NOTICES
These fireplaces are vented gas appliances. Do not burn wood or other material in these appliances.
These appliances are designed to operate on natural gas or propane gas only. The use of other fuels or combinations of fuels will degrade the performance of this system and may be dangerous.
Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.
These appliances are designed as supplemental heaters. Therefore, it is advisable to have an alternate primary heat source when installed in a dwelling.
WARRANTY INFORMATION
Your gas appliance is covered by a limited lifetime warranty. You will find a copy of the warranty accompanying this manual. Please read the warranty to be familiar with its coverage.
General Information
900684-00D 08/2018
Retain this manual. File it with your other documents for future reference.
Failure to comply with the installation and operating instructions provided will result in an improperly installed and operating appliance, voiding its warranty.
Do not attempt to alter or modify the construction of the appliance or its components. Any modification or alteration may void the warranty, certification, and listings of this unit.
IMPORTANT SAFETY AND WARNING INFORMATION
Hot while in operation. Do not touch. Severe Burns may result. Keep children, clothing furniture, gasoline and other liquids having flammable vapors away.
L’appareil est chaud lorsqu’il fonctionne. Ne pas toucher l’appareil. Risque de brûlures graves. Surveiller les enfants. Garder les vêtements, les meubles, l’essence ou autres liquides produisant des vapeur inflammables loin de l’appareil.
CAUTION
ATTENTION
WARNING
This product can expose you to chemicals including Carbon Black, which is known to the State of California to cause cancer, and Carbon Monoxide, which is known to the State of California to cause birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov
7
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
INSTALLATION
PACKAGING
All models include
The assembled vented gas fireplace heater is packaged with:
Literature Kit (envelope in bottom compartment containing Installation and Operation Instructions (this manual), Hot Glass Safety Flyer, and Safety-In-Operation Warning Labels)
U-Shaped Vent Restrictor (attached to Literature Kit envelope)
Hood (Inside firebox, Traditional Models)
Log Set (Traditional Fireplaces, in firebox)
Volcanic Stone—1 bag (in bottom compartment, Traditional Models)
Glowing Embers—1 bag (in bottom compartment, Traditional Models)
1 Non-combustible board, 2 side brackets and 1 center bracket
Ecoflow Wireless Wall Switch (electronic models)
INTRODUCTION
These vented gas fireplace heaters are sealed combustion, air-circulating gas fireplaces designed for residential and commercial applications.
Millivolt fireplaces have a millivolt gas control valve with piezo ignition system. If a blower will be installed, electrical power must be provided at the time of fireplace installation.
Electronic fireplaces are designed with an electronic intermittent pilot ignition system. External electrical power is required to operate these units. In the event of a power outage, four (4) AA batteries (in battery holder) provide backup power for fireplace operation. Battery backup will not operate optional/standard blower. Traditional units require an additional four (4) AA batteries to provide power to the split-flow system.
General Information
900684-00D 08/2018
NOTE: Installation and repair should be done by a qualified service person. The fireplace should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the fireplace be kept clean.
Remarqué : L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous-sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.
NOTE: Diagrams and illustrations are not necessarily shown to scale.
8
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Approved Vent Components
These fireplaces are designed, tested and listed for operation and installation with the following vent components only:
Secure Vent® Direct-Vent System Components,
Secure Flex® Flexible Vent Components, and
• Z-FLEX® Model GA Venting Systems listed to UL1777 and ULCS635 manufactured by Flexmaster Canada Limited.
Use only the correct size venting (4-1/2” inner and 7-1/2” outer). These approved vent system components are labeled for identification. DO NOT use any other manufacturer’s vent
components with these fireplaces.
Codes and Standards
These fireplaces comply with National Safety Standards and are tested and listed by PFS Corporation (Report No. F13-094) to ANSI Z21.88 (in Canada, CSA-2.33), and CAN/CGA-2.17-M91 in both USA and Canada, as vented gas fireplace heaters.
These fireplaces are listed for installation in bedrooms and manufactured homes. The installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI
Z223.1/NFPA 54—latest edition (In Canada, the current CAN/CGA-B149.1 installation code). The fireplace, when installed, must be electrically grounded and wired in accordance with local codes or, in the
absence of local codes, with the National Electrical Code, ANSI/NFPA 70—latest edition, or the Canadian Electrical Code, CSA C22.1—latest edition.
General Information
900684-00D 08/2018
BTU Input
Table 1 - Input Rate (BTU/HR), Gas Valves
Models
33” Models 15,000 10,500 13,000 9,500 35” Models 16,000 11,000 15,000 11,000 40” Models 20,000 14,000 19,000 14,000† 45” Models 21,500 13,500 21,500 13,500
† 12,000 in Ecoflow Models
High Rate Low Rate High Rate Low Rate
Natural Gas Propane Gas
Table 2 - Thermal Efficiency (%)
Model
33” Models 61 57 61 60 35” Models 61 58 61 60 40” Models 61 58 61 60 45” Models 66 58 66 60
* AFUE is a measurement of the US Department of Energy, ** Complies with CSA P.4.1-2015 “Testing Method for Measuring Annual Fireplace Efficiency. P4 (EnerGuide) is a measurement of the
Canadian Office of Energy Efficiency.
Efficiencies are based on Normal input operation.
Millivolt Electronic
AFUE * P4 ** AFUE * P4 **
Based on CSA P.4.1-2015
9
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Gas Pressure
Table 3 - Inlet Gas Supply Pressure
Table 4 - Manifold Gas Supply Pressure
Test gauge connections are provided on the front of the millivolt control valve (See Figure 1 - identified IN for the inlet and OUT for the manifold side). The outlet manifold test gauge connection is provided on the valve stem of the electronic gas valve (see Figure 2A). The inlet line gas pressure test point for the electronic gas valve is shown in Figure 2B. The control valves have a 3/8” (10 mm) NPT thread inlet and outlet side of the valve.
General Information
900684-00D 08/2018
Fuel Minimum Maximum
Natural Gas 5” WC / (1.25 kPa) 10.5” WC / (2.61 kPa)
Propane 11.0” WC / (2.74 kPa) 13.0” WC / (3.23 kPa)
Fuel Pressure
Natural Gas 3.5” WC / (0.87 kPa)
Propane 10.0” WC / (2.49 kPa)
Figure 1 - Millivolt Gas Valve
Main Gas Control Knob
OFF/PILOT/ON
N
O
T
O
it
L
I
P
O
F
F
OUT
IN
Manifold Pressure Tap
Inlet Pressure Tap
Pilot Adjustment
L
I
P
W
O
L
H
I
HI/LO Variable Flame Height Adjustment
Screw
T
O
HTPTHTPT
SIT
Figure 2B - Ecoflow INLET Line Gas Pressure Test Point
APPLIANCES WITH ECOFLOW VALVE Testing Inlet line Gas Pressure (Qualified Technicians
Only):
1. Turn off gas shutoff valve and electrical.
2. Remove 1/8” plug (shown in diagram to the right).
3. Install an 1/8” nipple in place of plug.
4. Connect manometer to nipple, using an 1/8” NPT air hose nipple/fitting.
5. Turn on shutoff valve and check for proper inlet gas pressure.
6. Reverse steps 1-5.
1/8” Inlet line gas pressure ‘test point’ plug (in control compartment)
Figure 2 - Electronic MANIFOLD Outlet Gas Pressure
Figure 2A
Test Point on Gas Valve
Outlet Pressure Test Point
Ecoflow
Some parts have been removed for clarity
10
Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step down regulators to reduce the pressure to safe levels.
The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Orifice Sizes—Sea Level to High Altitude
These fireplaces are tested and approved for installation at elevations of 0–4500 ft (0–1372 m) above sea level using the standard burner orifice sizes (Table 5). For elevations above 4500 ft, contact your gas supplier or qualified service technician.
Table 5 - Burner Orifice Sizes, Elevation 0–4500 ft ( 0–1372 m)
General Information
900684-00D 08/2018
Model
33” Models #49 (0.073”)* #57 (0.043”)* 35” Models #48 (0.076”)* #56 (0.046”)* 40” Models #44 (0.086”)* #55 (0.052”)* 45” Models #43 (0.089”)* #54 (0.055”)*
* Standard size installed at factory
Deration
At elevations above 4500 ft, the amount of BTU fuel value delivered must be reduced by either:
Using gas that has been derated by the gas company.
Changing the burner orifice to a smaller size as regulated by the local authorities having jurisdiction and by the (USA) National Fuel Gas Code NFPA 54/ANSI Z223.1—latest edition or, in Canada, the CAN/CGA-B149.1 codes— latest edition.
NOTE: Flame breadth, height and width will diminish 4% for every 1,000 ft of altitude.
IN CANADA—CAN/CGA-2.17-M91 (HIGH ALTITUDE): THE CONVERSION SHALL BE CARRIED OUT BY A MANUFACTURER’S AUTHORIZED REPRESENTATIVE,
IN ACCORDANCE WITH THE REQUIREMENTS OF THE MANUFACTURER, PROVINCIAL OR TERRITORIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN/ CGA-B149.1 OR CAN/CGA-B149.2 INSTALLATION CODES.
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
Natural Gas
drill size
Propane drill size
These appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met:
Install this appliance in accordance with Massachusetts Rules and Regulations 248 C.M.R. Sections 4.00 through 8.00.
Installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts.
The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
The individual manual shut-off must be a T-handle type valve.
Massachusetts Horizontal Vent Requirements
In the Commonwealth of Massachusetts, horizontal terminations installed less than seven (7) feet above the finished grade must comply with the following additional requirements:
A hard wired carbon monoxide detector with an alarm and battery back-up must be installed on the floor level where the gas fireplace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL 2034 listed and be ISA certified.
A metal or plastic identification plate must be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.
COLD CLIMATE INSULATION
For cold climate installations, seal all cracks around your fireplace with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which fireplace rests, if floor is above ground level. Gas line holes and other openings should be caulked or stuffed with unfaced fiberglass insulation.
NOTE: Do not use loose, or blown-in insulation in the cavity surrounding the fireplace. If the fireplace is being installed on a cement slab in cold climates, a sheet of plywood or other raised platform can
be placed underneath to prevent conduction of cold transferring to the fireplace and into the room. It also helps to seal inside surfaces and tape for maximum air tightness and caulk firestops.
11
Innovative Hearth Products
(Rear Vent Application)
VERTICAL VENT
(Rear Vent Application without a chase)
HORIZONTAL VENT
Gemini™ Series Direct-Vent Gas Fireplaces
MANUFACTURED HOME REQUIREMENTS
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
Cet appareil peut être installé dans une maison préfabriquée (mobile) déjà installée à demeure si les règlements locaux le permettent.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil ne peut être converti à d’autres gaz, sauf si une trousse de conversion est utilisée.
Ensure that the cross members are not cut or weakened during installation. The structural integrity of the manufactured home floor, wall, and ceiling / roof must be maintained.
This appliance must be grounded to the chassis of the manufactured home in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI / NFPA 70—latest edition or the Canadian Electrical Code CSA C22.1—latest edition.
General Information
900684-00D 08/2018
CAUTION
CAUTION
LOCATION
In selecting the location, the aesthetic and functional use of the fireplace are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important.
Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.
En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures.
The location should also be free of electrical, plumbing or other heating/air conditioning ducting. These direct-vent fireplaces are uniquely suited for installations requiring a utility shelf positioned directly above the
fireplace. Utility shelves like these are commonly used for locating television sets and decorative plants.
Be aware that this is a heat producing fireplace. Objects placed above the unit are exposed to elevated temperatures. Do not insulate the space between the fireplace and the area above it.
The minimum height from the base of the fireplace to the underside of combustible materials used to construct a utility shelf in this fashion is shown in Table 9.
Figure 3 - Typical Locations and Venting
Rear Vent
Top Vent
Rear Vent
Horizontal Vent
(Rear Vent with chase)
Horizontal Vent
(Rear Vent without chase)
12
Top Vent
Top Vent
Recessed
Installation
Top Vent
NOTE: Installations against side walls must meet requirements shown in Figure 5, Page 16.
Top Vent Top Vent
Vertical Vent
(Rear Vent)
Horizontal Vent
(Top Vent)
Vertical Vent
(Top Vent)
Innovative Hearth Products
12
X
Roof pitch is X/12
2 ft
minimum
2 ft minimum
Lowest
discharge
opening
H*
*H = minimum height from roof to
lowest discharge opening of vent
Horizontal overhang
Vertical wall
Vent
termination
Storm collar
Concentric
vent pipe
Flashing
1” (26 mm) minimum clearance to combustibles
TERMINATION HEIGHTS FOR VENTS ABOVE
FLAT OR SLOPED ROOFS
Gemini™ Series Direct-Vent Gas Fireplaces
VENT TERMINATION CLEARANCES
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI Z223.1/NFPA 54) in the USA or the current standards of CAN/CGA-B149.1 in Canada.
Vertical Vent Termination Clearances
Terminate multiple vent terminations according to the installation codes listed above and Figure 4.
Figure 4 - Multiple Terminations
General Information
900684-00D 08/2018
12”
(305 mm)
minimum
6”
(153 mm)
Terminate single vent caps relative to building components according to Table 6 and Figure 4.
Table 6 - Termination Heights for Vents above Flat or Sloped Roofs (NFPA 54 / ANSI Z223.1)—Gas Vent Rule
Roof Pitch Termination Height *
Flat to 6/12 1.0 ft (0.3 m) 6/12 to 7/12 1.25 ft (0.38 m) 7/12 to 8/12 1.5 ft (0.46 m) 8/12 to 9/12 2.0 ft (0.61 m)
9/12 to 10/12 2.5 ft (0.76 m) 10/12 to 11/12 3.25 ft (0.99 m) 11/12 to 12/12 4.0 ft (1.22 m) 12/12 to 14/12 5.0 ft (1.52 m) 14/12 to 16/12 6.0 ft (1.83 m) 16/12 to 18/12 7.0 ft (2.13 m) 18/12 to 20/12 7.5 ft (2.29 m) 20/12 to 21/12 8.0 ft (2.44 m)
Horizontal Vent Termination Clearances
The horizontal vent termination must have a minimum of 6” (152 mm) clearance to any overhead combustible projection of 2-1/2” (64 mm) or less (Figure 5). For projections exceeding 2-1/2” (64 mm) (Figure 5). For additional vent location restrictions refer to Table 7.
All horizontal terminations may be located as close as 6” (152mm) to any (non-combustible and combustible) exterior sidewall. This distance may be decreased to 2” (51mm) for noncombustible exterior sidewalls with all approved terminations (Pages 47-48).
Figure 5 - Horizontal Vent Termination Clearances
Combustible projection
2-1/2” or less in length
Combustible projection
greater than 2-1/2” in length
Ventilated soffit - 18” (457 mm)
Unventilated
soffit - 12”
(305 mm)
Termination kit
6”
(152)
6”
Termination kit
13
Innovative Hearth Products
(TERMINATION PROHIBITED)
Inside Corner
Balcony with No Side
Gemini™ Series Direct-Vent Gas Fireplaces
Table 7 - Horizontal vent termination clearances for buildings with combustible and noncumbustible exteriors
Outside Corner Recessed Location
D
E
V
B
L
C
F
V
B
TERMINATION CAP
V
Fixed
Closed
Openable
V
Openable
V
B
A
AIR SUPPLY INLET
X
Fixed
Closed
J
B
V
B
X
G
GAS METER RESTRICTED AREA
A Clearance above grade, veranda, porch, desk, or balcony 12” (300 mm) ** 12” (300 mm) * B Clearance to window or door that may be opened 6” (150 mm)
C Clearance to permanently closed window 9” (229 mm)
D Vertical clearance to ventilated soffit located above the
termination within a horizontal distance of 18” (458 mm)
E Clearance to unventilated soffit 12” (305 mm) 12” (305 mm)
See Table 6
H
G
V
V
F
I
G
G
M
V
K
V
G
V
X
A
WallVBalcony with Perpendicular Side Wall
M
M
V
U.S. Installation ** Canadian Installation *
6” (150 mm)
for fireplaces < 10,000 Btu/h (3 kW), 9” (230 mm)
for fireplaces > 10,000 Btu/h (3 kW), and < 50,000 Btu/h (15
for fireplaces < 10,000 Btu/h (3 kW), 12” (300 mm)
for fireplaces > 10,000 Btu/h (3 kW)
kW), 12” (300 mm)
for fireplaces > 50,000 Btu/h (15 kW) **
12” (305 mm)
recommended to prevent window condensation
recommended to prevent window condensation
18” (458 mm) 18” (458 mm)
General Information
900684-00D 08/2018
P
N
Q
O
V
F Clearance to outside corner 5” (127 mm)
minimum
5” (127 mm) minimum
G Clearance to inside corner 6” (152 mm) minimum 6” (152 mm) minimum H Clearance to each inside of center line extended above
meter / regulator assembly
36” (910 mm) within a height of 15 ft above the meter / regulator assembly **
36” (910 mm) within a height of 15 ft above the meter / regulator assembly *
I Clearance to service regulator vent outlet 36” (910 mm)** 36” (910 mm)*
J Clearance to nonmechanical air supply inlet to building or
the combustion air inlet to any other fireplace
6” (150 mm) for fireplaces < 10,000 Btu/h (3 kW),
9” (230 mm) for fireplaces > 10,000 Btu/h (3 kW) and < 50,000 Btu/h (15 kW),
6” (150 mm) for fireplaces < 10,000 Btu/h (3 kW),
12” (300 mm) for fireplaces > 10,000 Btu/h (3 kW)
12” (300 mm) for fireplaces > 50,000 Btu/h (15 kW)**
K Clearance to a mechanical air supply inlet 36” (910 mm) above if within 10 ft (3 m) horizontally ** 72” (1830 mm) *
L Clearance above paved sidewalk or paved driveway located
84” (2130 mm) ‡ 84” (2130 mm) ‡
on public property
M Clearance under veranda, porch, deck or balcony 12” (300 mm) *‡ 12” (300 mm) *‡
N Depth of alcove (maximum) 72” (1830 mm) ** 72” (1830 mm) * O Clearance to termination (alcove) 6” (15.2 mm) ** 6” (15.2 mm)* P Width of alcove (minimum) 36” (910 mm) ** 36” (910 mm) * Q Clearance to combustible above (alcove) 18” (457 mm) ** 18” (457 mm) *
*
In accordance with the current CAN/CGA-B149.1 National Gas And Propane Installation Code
**
In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes
A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings
*‡
Only permitted if veranda, porch, deck, or balcony is fully-open on a minimum two sides beneath the floor
14
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
MINIMUM CLEARANCES TO COMBUSTIBLES
Fireplace And Vent Clearances
The fireplace is approved with zero clearance to combustible materials on all sides (Table 8), with the following exception: The unit may not be recessed (allowance made for mantel legs / side trim in (Figure 6). When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit (Figure 6).
Table 8 - Minimum Clearances *
From Bottom of Unit to Ceiling 64” (1626 mm)
Front Service Clearance—
clearance immediately in front of viewing area(s)
Back ***
Sides
Top Standoffs 0” (0 mm) to top standoffs
Floor 0” (0 mm)
Vent
1” (26mm) to wrapper
0” (0 mm) to Spacers
1/2” (13 mm) to wrapper 0” (0 mm) to Spacers **
3” (77 mm)—Top *
1” (26 mm)—Sides and Bottom
36” (914 mm)
General Information
900684-00D 08/2018
The fireplace must be mounted on a fully supported base extending the full width and depth of the unit. The fireplace may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile or other combustible material other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
Hearth Extension
A hearth extension is not required with this fireplace. If a hearth extension is used, do not block the lower control compartment door. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements.
Shelf Height
To provide for the lowest possible shelf surface, use the rear vent model. For top vent models, the venting attached to the top vent should be routed in a way to minimize obstructions to the space above the fireplace. Do not insulate the space between the fireplace and the area above it (Table 9). The minimum height from the base of the fireplace to the underside of combustible materials used to construct a utility shelf in this fashion is shown in Table 9.
Table 9 - Combustible Shelf Height—Top Vent
* 3” (77 mm) above any horizontal/inclined vent component. ** See Page 22 for clearance requirements to the nailing flange located at each side of the unit and any screw heads adjacent to it. *** When in top vent mode; no combustible material shall be allowed to contact the rear flue cap/cover.
Top Vent with one 90° Elbow
Model
33” Models 44” (1118 mm)* 46” (1168 mm)* 39” (990 mm)** 35” Models 47” (1194 mm)* 49” (1245 mm)* 41” (1042 mm)** 40” Models 52” (1321 mm)* 54” (1372 mm)* 46” (1169 mm)** 45” Models 52” (1321 mm)* 54” (1372 mm)* 46” (1169 mm)**
Secure Vent
(using rigid elbow)
®
Secure Flex
(using flex elbow)
Alternative Rear Vent
®
applications
Secure Vent
®
Shelf Height
(see table)
No combustibles or insulation in the shaded area between the appliance and the shelf above it.
* Includes 3” clearance to combustibles (required above vent components) ** In alternative, Rear Vent applications, Top Vent will be sealed as detailed in the
Installation and Operation manual.
15
Innovative Hearth Products
mantel legs may
At 6 in. minimu side wall clearance, a combustible wal can project to an length
Gemini™ Series Direct-Vent Gas Fireplaces
General Information
900684-00D 08/2018
Figure 6 - Combustible Side Clearances
At 6” minimum side wall clearance, a combustible wall can project to any length.
m
l
y
.
o
o
45
45
3 1/2 in.
3-1/2”
(89 mm)
(89 mm)*
6”
(152 mm)
Wall Finishes / Surrounds / Mantels
NOTE: Combustible wall finish materials and/or surround materials must not be allowed to encroach the area defined by the fireplace front face (black sheet metal). Never allow combustible materials to be positioned in front of or overlapping the fireplace face (Figure 39, Page 45).
Non-combustible materials, such as surrounds and other fireplace trim, may be installed on the fireplace face, but they must not cover any portion of the removable glass panel or control compartment.
Vertical installation clearances to combustible mantels vary according to the depth of the mantel (Figure 7). Mantels constructed of non-combustible materials may be installed at any height above the fireplace opening. However, do not allow anything to hang below the fireplace hood.
Minimum clearance requirements include any projections such as shelves, window sills, mantels, etc. above the fireplace.
Top View of
Top View of
Fireplace
Fireplace
Combustible materials
Combustible Materials
allowed in shaded area
Allowed In Shaded Area
“Safe Zone”.
“Safe Zone
Combustible Walls
Combustible walls
shown in dark gray
shown in dark gray
Combustible
Combustible mantel
project beyond either side
legs may project
of the fireplace opening
beyond either side of
as long as they are kept
the fireplace opening
within the shaded area
as long as they are kept
illustrated here.
within the shaded area illustrated here.
Figure 7 - Mantel Height
12
(305)
Mantel depth
(203)
10
(254)
8
6
(152)
20 (508)
18 (457)
16 (406)
14 (356)
12 (305)
10 (254)
in. (mm)
Traditional
4
(102)
Hood
2
(51)
Fireplace
INSTALLATION PREPARATION
16
NOTE: To avoid heat-related finish damage, we recommend the use of high temperature paint (rated 175° F or higher) on
the underside of the mantel.
The fireplace is shipped with all gas controls and components installed and pre-wired. Before installing the fireplace, follow these steps:
1. Remove the shipping carton, and retain the front of the carton (used to protect the fireplace during construction).
2. Remove the shipping pad, exposing the front glass door.
3. Remove the glass door (Page 60). NOTE: Place the glass door on the shipping carton to protect its surface.
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
INSTALLATION SEQUENCE
The typical sequence of installation is outlined below; however, each installation is unique and may result in variations to the steps described.
See the pages referenced in the following steps for detailed instructions.
Framing
1. Construct the Fireplace Framing (Page 17).
2. Prepare the Fireplace Top Spacers (Page 19).
3. Route the Gas Supply Line to the Fireplace (Page 19).
4. Determining Vent Setup in the Combination Venting Unit (Page 20)
5. Installing Non-Combustible Front Standoff (Page 21)
6. Rough in the Electrical Supply, if Needed (Page 21).
7. Install the [Optional] Blower Kit before Installation in the Framing (Page 21).
Venting
8. Place the Fireplace in the Framing and Secure (Page 22).
9. Select a Horizontal or Vertical Vent System (Page 22).
10. Install the Vent Restrictor (if necessary) (Page 23).
11. Install the Vent System (Page 26).
Electrical Connection
12. Complete the Field Wiring (Page 38).
13. Install the [Optional] Blower Kit after Installation in the Framing (Page 40).
Gas Connection
14. Connect the Gas Line (Page 41).
15. Verify Proper Fireplace Operation (Page 42).
Finishing
16. Optional: Install the Firebox Liners (Page 43).
17. Install the Logs, Volcanic Stone, and Glowing Embers (Page 43).
18. Install the Glass Door (Page 43).
19. Adjust the Air Shutter to Ensure Proper Flame Appearance (Page 43).
20. Install the Hood in Traditional Fireplaces (Page 44).
21. Reinstall the Included Barrier (Page 45).
22. Install the Finishing Materials (Page 45).
23. Attach the Safety-in-Operation Warning Labels (Page 45).
24. Installing Batteries for Backup and Wall Switch (Page 45).
Installation
900684-00D 08/2018
1. Construct the Fireplace Framing
1. Frame the fireplace as illustrated in Table 10, Page 18. For corner framing installations, use Table 11. All
framing details must allow for a minimum clearance to combustible framing members as shown in Table 8.
2. If the fireplace is to be elevated above floor level, a solid continuous platform must be constructed below the fireplace. NOTE: Headers may be in direct contact with the fireplace top standoff spacers when they are bent up vertically,
maintaining the 4” clearance to the fireplace top, but must not be supported by them or notched to fit around them. All construction above the fireplace must be self-supporting. DO NOT use the fireplace for structural support.
17
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Installation
900684-00D 08/2018
Table 10 - Fireplace Framing Specifications
Model A * B C D E
33” Models
35” Models
40” Models
45” Models
33-3/4
(857)
35-3/8
(899)
40-3/8 (1026)
45-3/8 (1153)
34-1/4
(845)
36-1/4
(895)
41-1/4 (1048)
41-1/4 (1048)
36-7/8
(930)
38-3/4
(984)
43-3/4 (1111)
43-3/4 (1111)
C = Minimum height of top vent installations
14-1/2
(368)
18
(447)
18
(447)
18
(447 )
19-5/8
(499)
23-3/8
(594)
28-1/4
(717)
28-1/4
(717)
NOTE: Dimension “D” is the required framing depth when the finish material (drywall) thickness is 1/2” (13mm).
Vent Framing—Top Vent
with One 90° Elbow
B
E = Minimum height of rear vent installations
* Minimum opening size; additional 1/8” per side is recommended. NOTE: Framing specifications do NOT apply for flexible venting.
When using flexible venting, refer to the kit requirements for framing specifications.
Inches
(millimeters)
Table 11 - Fireplace Framing Specifications—Corner Installation with Horizontal Termination
Model A B C D E F
33”
35”
40”
45”
33-3/4
(857)
35-3/8
(899)
40-3/8 (1025)
45-3/8 (1153)
51-1/4 (1302)
59-1/2 (1511)
63-7/8 (1622)
70-3/8 (1788)
36-1/4
(921)
42-1/8 (1070)
45-3/8 (1153)
49-3/4 (1264)
25-5/8
(651)
30-1/4
(768)
33-1/4
(845)
35-1/4
(895)
12-1/8
(308)
14-1/4
(362)
15-7/8
(403)
17-1/2
(445)
5-1/2 (140)
6-5/8 (168)
8-1/2 (216)
10-1/4
(260)
C
1/2 A
Framing
10-1/2
construction to be
(267)
2 x 4, or larger.
7 (178)
5-1/8 (130)
C
E
D
A
E
F
12-1/8
(308)
D
7 (178)
A
B
Back wall of chase/enclosure (including finishing materials)
Inches (millimeters)
Table 12 - Fireplace Specifications
NOTE: When finishing the area around the hood, 5/8” clearance above hood is required for hood installation.
F
G
I
K
Top View Front View
Model A B C D (door) E F G H I J K
33” Models 30-1/8 (765) 26-1/4 (667) 18-3/8 (467) 30-1/2 (775) 33-5/8 (854) 21-7/8 (556) 11 (279) 31 (787) 5-3/4 (146) 14 (356) 8-1/2 (207)
35” Models 32-1/8 (816) 28-3/4 (730) 22-1/4 (565) 32-3/8 (822) 35-1/4 (895) 25 (635) 12-1/2 (317) 32-7/8 (835) 6-7/8 (175) 17 (432) 10-1/8 (257)
40” Models 37-1/8 (943) 33-1/4 (845) 27-1/4 (692) 37-3/8 (949) 40-1/4 (1022) 30 (762) 15 (381) 37-7/8 (962) 6-7/8 (175) 17 (432) 10-1/8 (257)
45”Models 37-1/8 (943) 33-1/4 (845) 27-1/4 (692) 42-3/8 (1076) 45-1/4 (1149) 35 (889) 17-1/2 (445) 42-7/8 (1089) 6-7/8 (175) 17 (432) 10-1/8 (257)
A
E
C
D
H
B
Blower
access panel
J K
Hood
Junction
box access
Gas line
access
Left Side View Right Side View
18
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
2.
Prepare the Fireplace Top Spacers
1. The two (2) 4” standoff spacers on top of the fireplace cabinet are shipped flat. Remove the screw adjacent to
the detached end (Figure 8).
2. Bend the standoffs as shown (Figure 9):
3. Align the hole in the standoff with the hole in the fireplace top, and secure with the screw that was removed in Step 1 (Figure 9).
Figure 8 - Unassembled standoff
Installation
900684-00D 08/2018
Figure 9 - Assembled standoffs
Positioned flat as shipped from the factory
Screw
Fireplace Front
Top Standoff
3. Route the Gas Supply Line to the Fireplace
1. Route a 1/2” (13 mm) gas line to the left side of the fireplace (Figure 10). NOTE: Gas lines must be routed, assembled, and made of materials that are in strict accordance with local codes and
regulations. All fireplaces are factory-equipped with a flexible gas line connector and a 1/2” shutoff valve (Page 41).
Figure 10 - Routing the gas line - 35”, 40”,
45” Models
Left side front corner of fireplace framing
Pipe coupling (recommended)
7-5/8” (195 mm)
3”
(77 mm)
Configuration for 1/2" finish materials
Top Standoff
Fireplace
Front
Configuration for 5/8" finish materials
Figure10a - Routing the Gas Line - 33” Model
Left side front corner of fireplace framing
Pipe coupling (recommended)
5-1/4” (140 mm)
3”
(77 mm)
Top Standoff
Fireplace
Front
Proper Sizing of Gas Line
Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code, NFPA 54—latest edition (USA) or CAN/CGA-B149.1—latest edition (Canada).
The gas supply line should not be connected to the appliance until step 14. Connect the Gas Line (Page 41).
NOTE:
All fireplaces are factory-equipped with a flexible gas line connector and 1/2” shutoff valve (Figure 34).
• See Massachusetts Horizontal Vent Requirements for additional requirements for installations in the state of
Massachusetts in the USA.
A pipe joint compound rated for gas should be used on the threaded joints. Ensure propane-resistant compounds are used in propane applications. Be very careful that the pipe compound does not get inside the pipe.
A sediment trap in the supply line as close as possible to the fireplace is recommended.
Check with the local building official for local code requirements (e.g., Are below grade penetrations of the gas line allowed?, etc).
If propane is used, be aware that with a tank that is too small (i.e., under 100 lbs, if this is the only gas appliance in the dwelling—see NPFA 58), there may be a loss of pressure. This can result in insufficient fuel delivery that can cause sooting, delayed ignition, or other malfunctions. Any damage resulting from an improper installation is not covered by the limited warranty.
CAUTION
19
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
900684-00D 08/2018
4. Determining Vent Setup in the Combination Venting Unit
Combination venting units are shipped with rear venting setup nearly ready for install. If this is the type of vent you require, remove all insulation packing and flue plug block off from rear venting and proceed with fireplace installation. If you require a top-vented unit, use the following steps to convert the fireplace before use.
Outside preparation of the fireplace for top-vent conversion
Installation
Step 1: Remove the eight (8) screws holding the top vent cover
Step 2: Remove the round flue cover from the top venting outlet.
plate and gasket. Discard cover plate and reinstall screws.
Step 3: Remove insulation from inside flue pipe. Step 4: Make sure insulation disc is still in the round cover. Re-
move the flue plug from the top flue.
20
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
900684-00D 08/2018
Installation
5. Installing Non-Combustible Fireboard Standoff - All Models
A non-combustible standoff board is provided for all model fireplaces to prevent overlap of drywall or other material of portions of the fireplace that may be prone to the buildup of heat. It is supported by a middle bracket and two side brackets.
Separate and note metal side (2) and center (1) brackets.
Step 2: Remove the three screws that align with the clearance screw holes from the top of the unit. Secure the center bracket to the top center of the fireplace.
Step 1: Remove two screws from the top and side of the unit. Bend the side bracket securing tab over the edge of the unit and secure. Secure bracket to the top through the clearance screw hole.
Step 3: Top of front fireboard standoff should be flush with top standoffs (not shown).
6. Rough in the Electrical Supply, if Needed
As necessary, rough in the fireplace electrical supply per NEC and local codes.
7. Install the [Optional] Blower Kit before Installation in the Framing
1. Remove the left side blower cover panel screw, and blower cover panel (see Table 12, Page 18). Retain the
panel and screw for later reinstallation.
Step 4: Fireboard standoff can be secured to the capture screw holes.
2. Slide the blower through the opening and position it with the bracket oriented to the front of the firebox and the
blower discharge to the rear of the firebox. Bend the two tabs in the firebox floor to secure the blower to the floor.
3. Reinstall the blower cover panel and secure with the removed screw.
4. Access the blower supply wiring through the front of the fireplace and plug it into the junction box in the right,
rear of the fireplace (Figure 32, Page 41).
5. Install the blower control switch according to its included instructions.
21
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
8. Place the Fireplace in the Framing and Secure
NOTE: Nailing flanges, combustible members, and screw heads in areas directly adjacent to the nailing flanges are
EXEMPT from the 1/2” clearance to combustible requirements for the firebox outer wrapper. NOTE: Combustible framing may be in direct contact with the nailing flanges and may be located within 1/2” of screw
heads and the firebox wrapper in areas adjacent to the nailing flanges. Frame the opening to the exact dimensions specified in the framing details in this manual.
1. Bend out the appropriate nailing flanges for the drywall / finish material to be used (Figure 11). Nailing flanges are provided for:
flush framing,
1/2”, and
5/8” framing depths.
2. Secure the fireplace to the side framing members using the unit’s nailing flanges—one top and bottom on each side of the fireplace front (Figure 11). Use 8d nails or the equivalent.
Figure 11 - Nailing Flanges
Installation
900684-00D 08/2018
Side
framing
Unit nailing flange (no clearance to combustible framing is required)
VENT SYSTEM PREPARATION
9. Select a Horizontal or Vertical Vent System
1. With the fireplace secured in the framing, determine the vent route and identify the exterior termination location.
The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Use only approved vent components (Page 9 and Pages 47-48).
NOTE: This fireplace must be vented directly to the outside.
The vent system may not service multiple appliances, and must never be connected to a flue serving a separate solid fuel burning appliance.
NOTE: The vent pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings in
the enclosing wall at any of the joints in the vent pipe.
WARNING
22
Innovative Hearth Products
2 1/2”
Break-Away
1
3
20
40
6
10
40
25 ft Maximum
horizontal run (flat to near level)
60 ft Maximum vertical run
60
1.9
25
Horizontal Distance (ft)
Vertical Height (ft) from top of unit
Vertical Height (ft)
2
5
Elbow**
5 10
15
3” Base + wing3” Base
6 ft Minimum vertical run
6 ft Minimum vertical run
None
Gemini™ Series Direct-Vent Gas Fireplaces
10. Install the Vent Restrictor (if necessary)
1. Use the vent run descriptions in Figure 12 to determine if a vent restrictor is necessary.
2. If necessary, assemble the vent restrictor and wing as detailed in Figures 12 and 15.
3. If necessary, install the appropriate vent restrictor (Figure 13 or 14).
NOTE: If installing the vent restrictor in a rear vent application, ensure the factory-installed intake air baffle is in place (Figure 14). NOTE: The vent restrictor is shipped in the firebox.
Installation
900684-00D 08/2018
Figure 12 - When to use a vent restrictor
***
Figure 13 - Vent restrictor installation, Top vent
*
U-Shaped Vent
Restrictor
Inner
Fireplace
Collar
Appliance Top Vent Outlet
Figure 14 - Vent restrictor installation, Rear vent
Inner Fireplace Collar
Appliance Rear
Vent Outlet
U-Shaped Vent
Restrictor
* For straight runs or runs with elbows as illustrated in Vertical Vent Figures/Tables
starting on Page 29 ** No rise required. *** On 33” Models, use the 3” base restrictor. Do not raise the break-away tab.
NOTE: When venting Rear Horizontal with slip collar and termination only, install base vent restrictor with the breakaway portion raised.
*
Intake Air Baffle
Figure 15 - Vent restrictor assembly
With break-away raised***
Base Vent Restrictor
Base Vent Restrictor + Wing
23
Innovative Hearth Products
SV4.5E90
(90
°
Elbow)
8 1/8 in.
(206 mm)
Swivel Joint
(360
°
swivel)
4 13/16 in.
(122 mm)
SV4.5E45
(45
°
Elbow)
Swivel Joint
(360
°
swivel)
Gemini™ Series Direct-Vent Gas Fireplaces
Vent Restrictor with Horizontal Terminations
When horizontally terminating a vent system with a vertical vent run up to 4 ft through an exterior wall, no vent restrictor is required.
If installing more than 4 ft of vertical venting, install the restrictor (Figure 14, Page 23), from inside or outside the unit, in the inner fireplace collar. The vent restrictor is held in place by friction.
Connecting the vent pipe
Secure Vent® SV4.5 direct-vent system components are unitized concentric pipe components featuring positive twist lock connections (Figures 16-17). All of the fireplaces covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent components fit over the fireplace/vent collar to create the positive twist lock connection.
1. Align the dimpled end over the collar, adjusting the radial alignment until the four (4) locking dimples are aligned
with the inlet of the four (4) inclined channels on the collar (Figure 16).
2. Push the vent component against the collar until it fully engages, then twist the component clockwise, running
the dimples down and along the incline channels until they seat at the end of the channels.
NOTE: The unitized design of the Secure Vent
3. If desired, a #6 x 1/2” sheet metal screw can be used at the joint, but is not required as the pipe will securely lock
when twisted (Figure 17).
Where required, a telescopic vent section (SV4.5LA) may be used to provide the installer with an option to install in tight and confined spaces, or where the vent run made up of fixed length pieces develops a joint in a undesirable location, or will not build up to the required length. The SV4.5LA Telescopic Vent Section has an effective length of from 1-1/2 to 7” (38 to 191 mm). The SV4.5LA is fitted with a locking inclined channel end (identical to a normal vent section component) and a plain end with three (3) pilot holes. Slip the plain end over the locking channel end of a standard SV4.5 vent component the required distance and secure with three (3) screws.
Installation
900684-00D 08/2018
®
components will engage and seal both the inner and outer vent pipe.
24
Vent elbows
Figure 16 - Connecting vent
components
Arrow
Dimple
Locking Incline Channel
Appliance Collar or Vent Section
Figure 17 - Connected vent
components
Dimple
Locking
Incline
Channel
Arrow
Figure 18 - Elbow Dimensions
4-13/16” (122 mm)
Swivel Joint
(360°)
SV4.5E45
(45° elbow)
Swivel Joint
(360°)
SV4.5E90
(90° elbow)
8-1/8” (206 mm)
Vent elbows are available in 90° and 45° configurations. Refer to Figure 18 for the SV4.5E45 and SV4.5E90 elbow dimensions. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element.
1. Rotate the elbow in a clockwise direction (to avoid the possibility of unlocking any of the previously connected vent sections) for proper alignment (Figure 18). See Connecting the vent pipe for more information.
Table 13 - Effective Vent Length
Model Effective Length
SV4.5L6 4-1/2” SV4.5L12 10-1/2” SV4.5L24 22-1/2” SV4.5L36 34-1/2” SV4.5L48 46 1/2”
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
900684-00D 08/2018
Vent section length table
Table 14 will assist calculating how many vent sections are needed for the planned vent configuration. When a vent section is engaged with another section, its effective length will be 1-1/2” shorter.
Table 14 - Vent Section Length
Nominal Section
Length (in.)
Net Section Length
(in.)
Height of Vent
in. ft in. ft
4.5 0.375 1 0 0 0 0 1 252 21 0 1 0 7 0 8
9 0.75 2 0 0 0 0 2 276 23 0 0 0 8 0 8
10.5 0.875 0 1 0 0 0 1 279 23.25 0 0 0 0 6 6
15 1.25 1 1 0 0 0 2 280.5 23.375 1 0 0 8 0 9
22.5 1.875 0 0 1 0 0 1 289.5 24.125 0 1 0 0 6 7
31.5 2.625 0 3 0 0 0 3 301.5 25.125 0 0 1 0 6 7
34.5 2.875 0 0 0 1 0 1 310.5 25.875 0 0 0 9 0 9
37.5 3.125 1 1 1 0 0 3 325.5 27.125 0 0 0 0 7 7
43.5 3.625 0 2 1 0 0 3 330 27.5 1 0 0 0 7 8
45 3.75 0 0 2 0 0 2 345 28.75 0 0 0 10 0 10
46.5 3.875 0 0 0 0 1 1 349.5 29.125 1 0 0 10 0 11
51 4.25 1 0 0 0 1 2 372 31 0 0 0 0 8 8
55.5 4.625 0 1 2 0 0 3 379.5 31.625 0 0 0 11 0 11
57 4.75 0 0 1 1 0 2 418.5 34.875 0 0 0 0 9 9
67.5 5.625 0 0 3 0 0 3 465 38.75 0 0 0 0 10 10
69 5.75 0 0 0 2 0 2 475.5 39.625 0 1 0 0 10 11
73.5 6.125 1 0 0 2 0 3 480 40 1 1 0 0 10 12
79.5 6.625 0 1 0 2 0 3 492 41 1 0 1 0 10 12
81 6.75 0 0 0 1 1 2 499.5 41.625 0 0 0 1 10 11
91.5 7.625 0 0 2 0 1 3 504 42 1 0 0 1 10 12
93 7.75 0 0 0 0 2 2 511.5 42.625 0 0 0 0 11 11
97.5 8.125 1 0 0 0 2 3 520.5 43.375 0 2 0 1 11 14
103.5 8.625 0 0 0 3 0 3 531 44.25
108 9 1 0 0 3 0 4 538.5 44.875 1 0 0 2 11 14
117 9.75 1 0 5 0 0 6 549 45.75 1 0 2 1 11 15
118.5 9.875 1 1 0 3 0 5 558 46.5 0 0 0 0 12 12
126 10.5 0 0 1 3 0 4 562.5 46.875 1 0 0 0 12 13
130.5 10.875 1 0 1 3 0 5 568.5 47.375 0 1 0 0 12 13
135 11.25 0 0 6 0 0 6 573 47.75 1 1 0 0 12 14
139.5 11.625 0 0 0 0 3 3 580.5 48.375 0 0 1 0 12 13
142.5 11.875 1 0 0 4 0 5 589.5 49.125 0 1 2 2 10 15
144 12 1 0 0 0 3 4 595.5 49.625 1 1 1 0 12 15
154.5 12.875 1 1 0 0 3 5 604.5 50.375 0 0 0 0 13 13
160.5 13.375 0 2 0 0 3 5 615 51.25 0 1 0 0 13 14
172.5 14.375 0 0 0 5 0 5 625.5 52.125 0 2 0 0 13 15
177 14.75 1 0 0 5 0 6 631.5 52.625 1 0 1 0 13 15
186 15.5 0 0 0 0 4 4 637.5 53.125 0 1 1 0 13 15
196.5 16.375 0 1 0 0 4 5 651 54.25 0 0 0 0 14 14
207 17.25 0 0 0 6 0 6 655.5 54.625 1 0 0 0 14 15
211.5 17.625 1 0 0 6 0 7 672 56 0 2 0 0 14 16
217.5 18.125 0 1 0 6 0 7 678 56.5 1 0 1 0 14 16
229.5 19.125 0 0 1 6 0 7 688.5 57.375 1 1 1 0 14 17
232.5 19.375 0 0 0 0 5 5 697.5 58.125 0 0 0 0 15 15
241.5 20.125 0 0 0 7 0 7 702 58.5 1 0 0 0 15 16
246 20.5 1 0 0 7 0 8 712.5 59.375 1 1 0 0 15 17
6 12 24 36 48
4.5 10.5 22.5 34.5 46.5 Net Section Length (in.) 4.5 10.5 22.5 34.5 46.5
Number of Vent Sections
Nominal Section Length
Total Qty
(in.)
Height of Vent
720 60 0 0 1 0 15 16
6 12 24 36 48
Number of Vent Sections
0 2 2 0 11 15
Installation
Total Qty
25
Innovative Hearth Products
SV4.5CGV-1
Gemini™ Series Direct-Vent Gas Fireplaces
Clearance to combustibles
Maintain the minimum clearance to combustibles (e.g., framing, attic, ceiling insulation, etc.). For all vertical runs:
1” (26 mm) from all sides NOTE: Attic insulation shield (H3907, see Page 47) must be installed when blown or loose-fill insulation is used,
and is required for all attic installations. For all horizontal/inclined runs:
3” (77 mm) from the top
1” (26 mm) from the sides
1” (26 mm) from the bottom
11. Install the Vent System
Install the Vertical Termination Vent System
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 in Canada.
Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier.
Dégagement conforme aux codes d’installa tion locaux et aux exigences du foumisseunde gaz.
Vertical vent systems terminate through the roof. The minimum vent height above the roof and/or adjacent walls is specified in ANSI Z223.1 (In Canada, the current CAN/CGA-B149.1 installation code) by major building codes. Always consult your local codes for specific requirements. A general guide to follow is the gas vent rule (Table 6).
The following figures and their associated vertical vent tables illustrate the various configurations that are possible for use with these fireplaces. Secure Vent® pipe is shown in these figures; Secure Flex® pipe may also be used. A table summarizes each configuration’s minimum and maximum vertical and horizontal length parameters for a variety of applications.
1. Refer to Figure 24 and Tables 16–19 on Pages 29–30 to select the type of vertical installation desired. Elbows
are available in 90° and 45° configurations. Refer to Figure 18 on Page 24 for the SV4.5E45 and SV4.5E90 elbow dimensional specifications.
Installation
900684-00D 08/2018
Vertical (Straight) Installation
1. Determine the number of straight vent sections required—See Effective Vent Length on Pages 24-25 for more
information. Plan the vent lengths so that a joint does not occur at the intersection of ceiling or roof joists.
Figure 19 - Vertical (Straight) Installation
Termination
Max. 60 ft (18.3 m)
SV4.5FA or SV4.5FB Flashing AND SV4.5SC Storm Collar
1” (26 mm) Minimum Clearance to Combustibles
SV4.5VF Firestop/Spacer*
*When using Secure Flex, use Firestop/Spacer
SF4.5VF.
SV4.5L6/12/24/36/48 Vent Sections
26
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Vertical (Offset) Installation
1. Analyze the vent route and determine the number of vent sections and elbows required—See Effective Vent Length on Pages 24-25 for more information. Plan the venting so that a joint does not occur in the ceiling or
roof joists. Allow for elbows (Figure 18, Page 24). Maintain clearances to combustibles equal to or greater than minimum specified in these instructions(Page 26).
2. Frame the ceiling opening—Use a plumb line from the ceiling above the fireplace to locate the center of the vertical run. Cut and/or frame an opening, 10-1/2 x 10-1/2” (267 x 267 mm) inside dimensions, about this center mark (Figure 20).
Figure 20 - Framing the ceiling opening
Roof Framing
10-1/2” (267 mm)
minimum 10 1/2 in. (267 mm)
10-1/2” (267 mm) minimum
minimum 10 1/2 in. (267 mm)
minimum
Installation
900684-00D 08/2018
Ceiling Framing
Plumb Bob
3. Attach the vent components to the fireplace—See Connecting the vent pipe on Page 24.
4. Attach the vent components to each other—See Connecting the vent pipe on Page 24.
5. Install firestop/spacer at ceiling—When using Secure Vent®, use SV4.5VF firestop/spacer at ceiling joists; when
using Secure Flex®, use SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/ spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner.
Remember to maintain 1” (26 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections.
NOTE: The gap between the vent pipe and a vertical firestop can be sealed with non-combustible caulking. NOTE: Attic Insulation Shield (H3907) must be installed when blown or loose-fill insulation is used, and is
required for all attic installations.
6. Support the vertical vent run sections—Support the vertical portion of the venting system every 8 ft (2.4 m) above the fireplace vent outlet. One method of support is by utilizing field provided support straps (conventional plumber’s tape). Secure the plumber’s tape to the framing members with nails or screws. Loop the tape around the vent, securing the ends of the tape to the framing. If desired, sheet metal screws #6 x 1/2” length may be used to secure the support straps to the vent pipe (Figure 21).
NOTE: Proper venting support is very important.
Figure 21 - Supporting the Vertical Vent Run
Blocking
Support straps (plumber’s tape)
8 ft (2.4 m)
maximum
1/2” (13 mm) minimum clearance to combustibles
7. Change vent direction of horizontal/inclined run—Install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. See Vent elbows on Page 24 for more information.
27
Innovative Hearth Products
C
D
Storm Collar
Gemini™ Series Direct-Vent Gas Fireplaces
8. Continue installation of horizontal/inclined sections—Continue with the installation of the straight vent sections in horizontal/inclined run. Install support straps every 5 ft (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape in a direction away from the fireplace.
Rise per foot run ratios are acceptable all the way to level. For best results, maintain the horizontal/inclined run in a straight (no dips), slightly elevated plane of approximately 1/4” per 1 ft (20 mm per 1 m).
Maintain the required clearances to combustibles (Page 26).
9. Frame the roof opening—Identify the location for the vent at the roof. Cut and/or frame opening (Table 15).
Table 1 - Roof Framing Dimensions
10. Install the roof flashing—Extend the vent sections through the roof structure. Install the roof flashing over the vent section and position such that the vent column rises vertically (use carpenters level). Nail along perimeter to secure flashing or adjust roofing to overlap the flashing edges at top and sides only and trim where necessary. Seal the top and both sides of the flashing with waterproof caulking. The flashing must overlap the roofing material along the bottom.
Installation
900684-00D 08/2018
Pitch C D
0/12 10-1/2” (267 mm) 10-1/2” (267 mm) 6/12 10-1/2” (267 mm) 12” (305 mm)
12/12 10-1/2” (267 mm) 17-3/4” (451 mm)
11. Install the storm collar—Install the storm collar, supplied with the flashing, over the vent/flashing joint (Figure 22). Loosen the storm collar screw. Slide collar down until it meets the top of the flashing. Tighten the adjusting screw. Apply non-combustible caulking or mastic around the circumference of the joint to provide a water tight seal.
Figure 1 - Installing the Storm Collar Figure 2 - Installing the Vertical Termination
12. Install the vertical termination—The final step involves installation of the SV4.5CGV-1 vertical termination. Extend the vent sections to the correct height (Table 6, Page 13). The SV4.5CGV-1 Vertical Termination (Figure 23) installs in the exact same fashion as any other Secure Vent® section. Align the termination over the end of the previously installed section, adjusting the radial alignment until the four (4) locking dimples of the termination are aligned with the inlets of the four (4) incline channels of the last vent section. Push the termination down until it fully engages, then twist the termination clockwise running the dimples down and along the incline channels until they seat at the end of the channels.
If the vent system extends more than 5 ft (1.5 m) above the roof flashing, stabilizers may be necessary. Additional screws may be used at section joints for added stability. Guide wires or roof support assemblies may be attached to the joint for additional support on multiple joint configurations.
28
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Vertical Vent Figures/Tables
NOTE: Secure Vent® rigid vent pipe is shown in the figures; Secure Flex® flexible vent pipe may also be used. NOTE: Rise per foot run ratios are acceptable all the way to level. For best results, maintain the horizontal/inclined
run in a straight (no dips), slightly elevated plane of approximately 1/4” per 1 ft (20 mm per 1 m). NOTE: SV4.5VF (Secure Vent), SF4.5VF (Secure Flex) firestop/spacer must be used anytime vent pipe passes through
a combustible floor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex)firestop/spacer must be used anytime vent pipe passes through a combustible wall.
NOTE: Two (2) 45° elbows may be used in place of one (1) 90° elbow. The same rise to run ratios, as shown in the venting figures for 90° elbows, must be followed if 45° elbows are used.
Do NOT join separate sections of concentric flexible vent pipe.
Installation
900684-00D 08/2018
WARNING
Figure 24 - Top Vent—Straight
Ceiling
firestop/
spacer
SV4.5VF *
60 ft (18.3 m)
maximum
When using
*
Secure Flex®, use ceiling firestop/spacer SF4.5VF.
Table 16 - Rear Vent—One 90° Elbow
Ceiling firestop/ spacer SV4.5VF *
When using Secure Flex®,
*
use ceiling firestop/spacer SF4.5VF.
V
H
H Maximum V Minimum
feet meters feet meters
2 0.610 1 0.305
4 1.219 2 0.610
6 1.829 3 0.914
8 2.438 4 1.219
Install the U-shaped vent restrictor in any vent run with more than 6 ft of vertical rise. See Page 23 for more information.
Minimum 6 ft and maximum of 60 ft of vertical venting.
V + H = 60 ft (18.3 m) maximum H = 8 ft (2.4 m) maximum Install the U-shaped vent restrictor in any vent run with more than 6 ft
of vertical rise. See Page 23 for more information.
If 8 ft of (H) horizontal vent run is needed, then 4 ft (straight section) minimum of (V) vertical vent will be required.
This table shows a 1 (V) to 2 (H) ratio. For every 1 ft of (V) vertical, you are allowed 2 ft of (H) horizontal run, up to a maximum horizontal run of 8 ft.
Minimum 6 ft of vertical venting.
29
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Installation
900684-00D 08/2018
Table 17 - Top Vent—Two 90° Elbows
H
Ceiling firestop/ spacer SV4.5VF *
V1
When using Secure Flex®, use
*
ceiling firestop/spacer SF4.5VF. When using Secure Flex, use
**
wall firestop/spacer SF4.5HF.
H Maximum V Minimum
feet meters feet meters
5 1.524 Elbow Only 5 1.524 1 0.305
10 3.048 2 0.610
15 4.572 3 0.914
25 7.62 5 1.524
Wall firestop/ spacer SV4.5HF **
Table 18 - Rear Vent—Three Elbows
H1
Ceiling firestop/spacer SV4.5VF *
Wall firestop/
V1
V
H + H1
Maximum
ft m ft m ft m
5 1.524 2 0.610 1 0.305
10 3.048 4 1.219 2 0.610
15 4.572 6 1.829 3 0.914
20 6.096 8 2.438 4 1.219
spacer SV4.5HF **
V
V
H Maximum V Minimum
When using
*
Secure Flex®, use ceiling firestop/ spacer SF4.5VF. When using
**
Secure Flex, use wall firestop/ spacer SF4.5HF.
Ceiling firestop/spacer SV4.5VF *
H
Table 19 - Top Vent—Three Elbows
Ceiling firestop/
V1
When using Secure Flex®, use
*
ceiling firestop/spacer SF4.5VF. When using Secure Flex, use
**
wall firestop/spacer SF4.5HF.
H + H1 Maximum V Minimum
feet meters feet meters
10 3.048 2 0.610
15 4.572 3 0.914
20 6.096 4 1.219
spacer SV4.5VF *
H
H1
5 1.524 Elbow Only 5 1.524 1 0.305
Wall firestop/ spacer SV4.5HF **
V
V + V
+ H = 60 ft (18.3 m) maximum
1
H = 25 ft (7.62 m) maximum Install the U-shaped vent restrictor in any vent run with
more than 6 ft of vertical rise. See Page 23 for more information.
If 25 ft of (H) horizontal vent run is needed, then 5 ft (straight section) minimum of (V) vertical vent will be required.
This table shows a 1 (V) to 5 (H) ratio. For every 1 ft of (V) vertical, you are allowed 5 ft of (H) horizontal run, up to a maximum horizontal run of 25 ft.
Minimum 6 ft and maximum of 60 ft of vertical venting.
H = 8 ft (2.4 m) maximum H + H1 = 20 ft (6.1 m) maximum V + V1 + H + H1 = 60 ft (18.3 m) maximum
Install the U-shaped vent restrictor in any vent run with more than 6 ft of vertical rise. See Page 23 for more information.
If 20 ft of (H) horizontal vent run is needed, then 4 ft (straight section) minimum of (V) vertical vent will be required.
This table shows a 1 (V) to 5 (H) ratio. For every 1 ft of (V) vertical, you are allowed 5 ft of (H) horizontal run, up to a maximum horizontal run of 20 ft.
NOTE: The vent system may have a maximum of three (3) 90° elbows. Minimum 6 ft of vertical venting.
H + H1 = 20 ft (6.1 m) maximum V + V1 + H + H1 = 60 ft (18.3 m) maximum
Install the U-shaped vent restrictor in any vent run with more than 6 ft of vertical rise. See Page 23 for more information.
If 20 ft of (H) horizontal vent run is needed, then 4 ft (straight section) minimum of (V) vertical vent will be required.
This table shows a 1 (V) to 5 (H) ratio. For every 1 ft of (V) vertical, you are allowed 5 ft of (H) horizontal run, up to a maximum horizontal run of 20 ft.
NOTE: The vent system may have a maximum of three (3) 90° elbows.
Minimum 6 ft and maximum of 60 ft of vertical venting.
30
Innovative Hearth Products
Support
Building
Framing
ermination
Gemini™ Series Direct-Vent Gas Fireplaces
Install the Horizontal Termination Vent System
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 in Canada.
Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier.
Dégagement conforme aux codes d’installa tion locaux et aux exigences du foumisseunde gaz.
Horizontal vent systems terminate through an outside wall. Building Codes limit or prohibit terminating in specific areas (Table 7).
The following figures and their associated horizontal vent tables illustrate the various configurations that are possible for use with these fireplaces. Secure Vent table summarizes each configuration’s minimum and maximum vertical and horizontal length parameters for a variety of applications. For more information on connecting the vent pipe, see Page 24.
Assure that adequate space between the bottom of the horizontal run and the attic is provided so that blown in insulation does not contact the vent.
Figure 25 - Typical Horizontal Vent Installation
Installation
900684-00D 08/2018
®
pipe is shown in these figures; Secure Flex® pipe may also be used. A
Support
SV4.5E90
Elbow
ertical
V
Rise
Brackets
Ceiling
Firestop/Spacer
Vertical Vent
Fireplace
Horizontal / Inclined Run
SV4.5L6/12/24/36/48
Vent Sections
Support bracket spacing every 5 ft (1.52 m)
Termination
Exterior Wall
T
1. Analyze the vent route and determine the number of vent sections and elbows required—See Effective Vent Length on Pages 24-25 for more information. Plan the venting so that a joint does not occur in the ceiling or
roof joists. Allow for elbows (Figure 18, Page 24). Maintain clearances to combustibles equal to or greater than minimum specified in these instructions (Page 26).
2. Frame the exterior wall opening—Locate the center of the vent outlet on the exterior wall (Table 10). Cut and/ or frame an opening, 10-1/2 x 12-1/8” (267 x 308 mm) inside dimensions, about this center.
3. Frame the ceiling opening—If the vertical route is to penetrate a ceiling, use plumb line to locate the center above the fireplace. Cut and/or frame an opening, 10-1/2 x 10-1/2” (267 x 267 mm) inside dimensions, about this center (Figure 20, Page 27).
4. Attach the vent components to the fireplace—See Connecting the vent pipe on Page 24.
5. Attach the vent components to each other—See Connecting the vent pipe on Page 24.
31
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
6. Install the firestop/spacer at the ceiling—When using Secure Vent®, use SV4.5VF firestop/spacer at ceiling joists; when using Secure Flex®, use SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/ spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner.
Maintain 1” (26 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections.
7. Support the vertical run sections—On the vertical run, support the venting system every 8 ft (2.4 m) above the fireplace vent outlet with field provided support straps (Plumber’s tape). Attach the straps to the vent pipe and secure to the framing members with nails or screws (Figure 21, Page 27).
8. Change vent direction—At transition from or to a horizontal/inclined run, install SV4.5E45 or SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element. Twist elbow sections in a clockwise direction only so as to avoid the possibility of unlocking any of the previously connected vent sections (Figure 18, Page 24).
Continue installation of horizontal/inclined sections—Continue with the installation of the straight vent sections in horizontal/inclined run. Install support straps every 5 ft. (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape (Figure 25, Page 31). Maintain the horizontal/inclined run in a straight
(no dips), slightly elevated plane. The recommended incline is approximately 1/4” per 1 ft (20 mm per 1 m) horizontal, in a direction away from the fireplace. Smaller rise per foot run ratios are acceptable all the way to at or near level. Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.
Maintain the required clearances to combustibles (Page 26).
Installation
900684-00D 08/2018
9. Assemble the vent run to the exterior wall—If not previously measured, locate the center of the vent at the exterior wall. Prepare the opening. Assemble the vent system until the terminus of the last section is within 7” (178 mm) to 11-1/4” (286 mm) inboard of the exterior surface to which the SV4.5HT termination is to be attached (Figure 26). If the terminus of the last section is not within this distance, use the telescopic vent section SV4.5LA, as the last vent section. Table 20 lists the additional venting components needed (in addition to the termination and adaptor) for a range of wall thicknesses.
10. Attach the termination adaptor—Attach the adaptor (SV4.5RCH, provided with the termination) to the vent section or telescoping vent section, elbow or fireplace collar (Figure 26).
11. Install the firestop/spacer at the exterior wall—When using the square termination, install SV4.5HF (Secure Vent®), SF4.5HF (Secure Flex®) Firestop/Spacer over the opening at the exterior side of the framing, long side up, with the 3” spacer clearance at the top (Figure 26) and nail into place.
NOTE: The firestop/spacer may also be installed over the opening at the interior side of the framing.
12. Install the termination (SV4.5HT-2 or SV4.5HTSS)—From outside the exterior wall, slide the collars of the
termination onto the adaptor (the outer over the outer and the inner inside the inner) until the termination seats against the exterior wall surface to which it will be attached. Orient the housing of the termination with the arrow pointed upwards. Secure the termination to the exterior wall. The horizontal termination must not be recessed into the exterior wall or siding by more than the 1-1/4” (32 mm) (Figure 27).
NOTE: If the venting exits the building below grade, or close to grade, see Installation Accessories on Page 48 for available snorkel terminations. The termination must be above grade and above the expected level of snow accumulation.
NOTE: The vent termination is hot while in operation and for a period of time following the use of the fireplace.
To prevent contact with hot surfaces, use a horizontal termination guard; available for purchase at your local dealer.
32
The horizontal terminations have been designed to perform in a wide range of weather conditions. Our terminations meet or exceed industry standards.
When selecting the locations of your horizontal terminations, do not place the termination where water from eaves and adjoining rooflines may create a heavy flow of cascading water onto the termination cap. If the cap must be placed where the possibility of cascading water exists, it is the responsibility of the builder to direct the water away from the termination cap by using gutters or other means.
Take care to carefully follow the installation instructions for the termination, including the use of silicone caulking where required.
Innovative Hearth Products
Firestop/Spacer (SV4.5HF) shown on the exterior side of the wall. It
may also be installed on the
interior side.
Typical
Termination
Shown
7”
(178)
5-1/8”
(130 mm)
12-1/8”
(308 mm)
Note: Centerline of Vent Piping is
NOT the Same as the Centerline of
the Frame Opening.
6” to 48” Vent Section,
Telescopic vent section,
Elbow or Appliance Collar
Base of Appliance
3”
(77 mm)
1”
(26 mm)
Adaptor
SV4.5RCH
10-1/2”
(267 mm)
Gemini™ Series Direct-Vent Gas Fireplaces
Figure 26 - Installing the Horizontal Termination
To help minimize water infiltration it is recommended that the Fire­stop/ Spacer (SV4.5HF) be installed on the exterior side of the wall.
See Table 10, Page 18 for the minimum
distance to the base of the fireplace.
Installation
900684-00D 08/2018
*
*Recommended IHP termination kit: H1968 **With termination kit only, 6” to 9-1/4”
Installing the Horizontal Termination
NOTE: To help minimize water infiltration install the firestop/spacer (SV4.5HF) on the exterior side of the wall. The
firestop may be caulked with mill base caulk (such as 10K81) or high-temperature silicone.
Figure 27 - Venting Connection and Exterior Wall Recessing of the Horizontal Termination
**
* Use silicone caulking to seal the
top and sides of the termination, up to the underlayment, stucco, or masonry wall surface.
*Caulk
*Caulk
Stucco
Siding
Interior Surface of Finished Wall
Maximum Extent of Vent Run Sections Relative to Exterior Surface of Framing
Last Vent Section. Use Telescopic Vent Section (SV4.5LA), If Necessary
SV4.5HT-2
Square Termination
**For thicknesses greater than
9-1/4" (235mm), see Table 20.
Adaptor
SV4.5RCH
Maximum Wall Thickness
9-1/4" (235 mm)**
Exterior Surface of Siding
Exterior Surface of Framing
6" to 9-1/4" (152 to 235 mm)**
SV4.5HT-2
Square Termination
1-1/4" Maximum Recess of the Square Termination into Exterior Finishing Material
33
Innovative Hearth Products
H = 28 in. (711 mm) Maximum
, use
Gemini™ Series Direct-Vent Gas Fireplaces
Table 20 - Venting Components Required for Various Exterior Wall Thicknesses, when using Typical Termination Kits
Horizontal Vent Figures/Tables
NOTE: Secure Vent® rigid vent pipe and terminal are shown in the figures. Secure Flex® flexible vent pipe and terminal may also be used.
NOTE: Two (2) 45° elbows may be used in place of one (1) 90° elbow. The same rise to run ratios, as shown in the venting figures for 90° elbows, must be followed if 45° elbows are used.
NOTE: Maintain the horizontal/inclined run in a straight (no dips), slightly elevated plane. The recommended incline is approximately 1/4” per 1 ft (20 mm per 1 m) horizontal, in a direction away from the fireplace. Smaller rise per foot run ratios are acceptable all the way to at or near level. Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.
NOTE: SV4.5VF (Secure Vent), SF4.5VF (Secure Flex) firestop/spacer must be used any time vent pipe passes through a combustible floor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) firestop/spacer must be used any time vent pipe passes through a combustible wall.
Vent Components Required Exterior Wall Thickness
Termination Kit Only 6 to 9-1/4” (152 to 235 mm)
Termination Kit and 6” Vent Section (SV4.5L6) 10-3/4 to 14” (273 to 356 mm)
Termination Kit and 12” Vent Section (SV4.5L12) 16-3/4 to 20” (426 to 508 mm)
Termination Kit and Telescopic Section (SV4.5LA)
and 6” vent section (SV4.5L6)
11-3/4 to 20” (299 to 508 mm)
Installation
900684-00D 08/2018
WARNING
Do not join separate sections of concentric flexible vent together.
Table 21 - Rear Vent—No Elbows
H = 21” (533 mm) maximum
See Table 20 as an aid in venting component selection for a particular range of exterior wall thicknesses.
Note: “H” is horizontal distance from rear of unit to outer wall surface
NOTE: When venting Rear Horizontal with slip collar and termination only, install base vent restrictor with the breakaway portion raised.
28”
(711 mm) to outside
of termination
Table 22 - Top Vent—One 90° Elbow, Elbow Connection at Fireplace
When using Secure Flex®, use
*
H Maximum V Minimum
feet meters feet meters
3 0.91 Elbow only
wall firestop/spacer SF4.5HF.
**When using Secure Flex
H
V
34
Install the U-shaped vent restrictor in any vent run with more than 4 ft of vertical rise. See Page 23 for more information.
See Table 20 as an aid in venting component selection for a particular range of exterior wall thicknesses.
NOTE: Only in top vent where elbow is connected at fireplace collar is it allowed to count elbow as 1 ft. vertical (V) rise.
Wall firestop/ spacer SV4.5HF *
Innovative Hearth Products
Wall Firestop/Spacer
Gemini™ Series Direct-Vent Gas Fireplaces
Table 23 - Top Vent—One 90° Elbow, Elbow Connection NOT at Fireplace
H Maximum V Minimum
feet meters feet meters
5 1.524 1 0.305
10 3.048 2 0.610
15 4.572 3 0.914
25 7.62 5 1.524
Install the U-shaped vent restrictor in any vent run with more than 4 ft of vertical rise. See Page 23 for more information.
See Table 20 as an aid in venting component selection for a particular range of exterior wall thicknesses.
If 25 ft of (H) horizontal vent run is needed, then 5 ft minimum of (V) vertical vent will be required.
This table shows a 1 (V) to 5 (H) ratio. For every 1 ft of (V) vertical, you are allowed 5 ft of (H) horizontal run, up to a maximum horizontal run of 25 ft (7.62 m).
Table 24 - Rear Vent—Two 90° Elbows
H
Wall firestop/spacer SV4.5HF **
Wall Firestop/Spacer
*
When using Secure Flex®, use
(SV4.5HF)
ceiling firestop/spacer SF4.5VF.
**
When using Secure Flex, use wall firestop/spacer SF4.5HF.
H
Ceiling
firestop/
Min. One
spacer
Foot Vent
SV4.5VF *
Section
Required
Ceiling
Firestop/Spacer
(SV4.5VF)
Installation
900684-00D 08/2018
V
V
H + H1 Maximum H Maximum V Minimum
feet meters feet meters feet meters
5 1.524 2 0.610 1 0.305
10 3.048 4 1.219 2 0.610
15 4.572 6 1.829 3 0.914
25 7.62 10 3.048 5 1.524
V + H + H
= 60 ft (18.288 m) maximum
1
H = 8 ft (2.438 m) maximum H + H1 = 25 ft (7.62 m) maximum Install the U-shaped vent restrictor in any vent run with more than 4 ft of vertical rise. See
Page 23 for more information.
See Table 20 as an aid in venting component selection for a particular range of exterior wall thicknesses. If 25 ft of (H) horizontal vent run is needed, then 5 ft minimum of (V) vertical vent will be required. This table shows a 1 (V) to 5 (H) ratio. For every 1 ft of (V) vertical, you are allowed 5 ft of (H)
horizontal run, up to a maximum horizontal run of 25 ft (7.62 m).
Table 25 - Top Vent—Two 90° Elbows
H + H1 Maximum V Minimum feet meters feet meters
3 0.91 Elbow only
5 1.524 1 0.305
10 3.048 2 0.610
15 4.572 3 0.914
25 7.62 5 1.524
V + H + H H + H1 = 25 ft (7.62 m) maximum
= 60 ft (18.288 m) maximum
1
Wall firestop/
Wall Firestop/ Spacer SV4.5HF**
SV4.5HF **
H1
H
1
Note - When using
When using Secure
*
Secure Flex
Flex®, use ceiling
Firestop/Spacer SF4.5VF.
firestop/spacer SF4.5VF.
When using SecureFlex,
When using Secure
use Firestop/Spacer
**
Flex, use wall
SF4.5HF.
TM
, use
firestop/spacer SF4.5HF.
H1
H
1
spacer
V
V
Wall firestop/spacer
(SV4.5HF)
SV4.5HF **
Ceiling firestop/ spacer SV4.5VF *
Ceiling Firestop/Spacer SV4.5VF*
*When using Secure Flex , use
When using Secure Flex®, use
*
Ceiling Firestop/Spacer SF4.5VF.
ceiling firestop/spacer SF4.5VF.
**When using Secure Flex, use
When using Secure Flex, use
**
Wall Firestop/Spacer SF4.5HF.
wall firestop/spacer SF4.5HF.
H
H
Wall firestop/spacer
Wall
Firestop/Spacer
SV4.5HF **
(SV4.5HF)
Ceiling
Firestop/Spacer
(SV4.5VF)
firestop/spacer
Min. One Foot Vent
Section Required
SV4.5VF *
H
H
Ceiling
®
V
V
Install the U-shaped vent restrictor in any vent run with more than 4 ft of vertical rise. See Page 23 for more information.
See Table 20 as an aid in venting component selection for a particular range of exterior wall thicknesses. If 25 ft of (H) horizontal vent run is needed, then 5 ft minimum of (V) vertical vent will be required. This table shows a 1 (V) to 5 (H) ratio. For every 1 ft of (V) vertical, you are allowed 5 ft of (H) horizontal run, up to a
maximum horizontal run of 25 ft (7.62 m).
35
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Table 26 - Rear Vent—Three 90° Elbows
Installation
900684-00D 08/2018
H + H1 + H2 Maximum H Maximum V Minimum
feet meters feet meters feet meters
5 1.524 2 0.610 1 0.305
10 3.048 4 1.219 2 0.610
15 4.572 6 1.829 3 0.914
20 6.096 8 2.438 4 1.219
V + H + H
+ H2 = 60 ft (18.288 m) maximum
1
H = 8 ft (2.438 m) maximum H + H1 + H2 = 25 ft (7.62 m) maximum
Install the U-shaped vent restrictor in any vent run with more than 4 ft of vertical rise. See Page 23 for more information.
See Table 20 as an aid in venting component selection for a particular range of exterior wall thicknesses.
If 20 ft of (H) horizontal vent run is needed, then 4 ft minimum of (V) vertical vent will be required.
This table shows a 1 (V) to 5 (H) ratio. For every 1 ft of (V) vertical, you are allowed 5 ft of (H) horizontal run, up to a maximum horizontal run of 20 ft (6.096 m).
Table 27 - Top Vent—Three 90° Elbows
H Maximum V Minimum
feet meters feet meters
5 1.524 Elbow only
5 1.524 1 0.305
10 3.048 2 0.610
15 4.572 3 0.914
20 6.096 4 1.219
H + H
= 25 ft (7.62 m) maximum
1
V + V1 + H + H1 = 60 ft (18.288 m) maximum
H2
H
2
*
When using Secure
*When using Secure Flex , use
Flex®, use ceiling
Ceiling Firestop/Spacer SF4.5VF.
firestop/spacer
**When using Secure Flex, use
SF4.5VF.
Wall Firestop/Spacer SF4.5HF.
**
When using Secure
®
Flex, use wall firestop/ spacer SF4.5HF.
H1
H
1
Wall firestop/spacer
Wall Firestop/Spacer
SV4.5HF **
SV4.5HF**
V1
V
1
Wall firestop/spacer
Wall Firestop/Spacer
SV4.5HF **
SV4.5HF**
H
H1
1
Ceiling
Ceiling
firestop/spacer
Firestop/Spacer
SV4.5VF *
SV4.5VF*
V
V
*When using Secure Flex, use
When using Secure Flex®, use
*
ceiling firestop/spacer SF4.5VF.
Ceiling Firestop/Spacer SF4.5VF.
When using Secure Flex, use wall
**
**When using Secure Flex, use
firestop/spacer SF4.5HF.
Wall Firestop/Spacer SF4.5HF.
Ceiling firestop/spacer SV4.5VF *
Ceiling Firestop/Spacer SV4.5VF*
H
H
H
H
V
V
36
Install the U-shaped vent restrictor in any vent run with more than 4 ft of vertical rise. See Page 23 for more information.
See Table 20 as an aid in venting component selection for a particular range of exterior wall thicknesses.
If 20 ft of (H) horizontal vent run is needed, then 4 ft minimum of (V) vertical vent will be required.
This table shows a 1 (V) to 5 (H) ratio. For every 1 ft of (V) vertical, you are allowed 5 ft of (H) horizontal run, up to a maximum horizontal run of 20 ft (6.096 m).
Wall firestop/spacer
Wall Firestop/Spacer
SV4.5HF **
SV4.5HF**
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Vertical or Horizontal Venting Using Secure Flex® Kits and Components
Secure Flex® venting kits and components may be used in any other vent installation where rigid Secure Vent® (SV4.5) direct-vent components can be used. All restrictions, clearances and allowances pertaining to rigid vent also apply to flexible vent. Do NOT modify Secure Flex kits . Also, do NOT join separate sections of flex vent together. Secure Flex kits can be installed on the end of a Secure Vent (SV4.5) rigid vent run, provided that doing so does not violate any of the venting length, height, routing, horizontal to vertical ratio requirements, or clearance considerations detailed in this manual. When combined, a rigid vent should not be installed between two flexible
vents.
Secure Flex kits come with an included adaptor that can be installed on the fireplace collar or the inclined channel end of the last Secure Vent (SV4.5) vent section in a rigid system in the exact same fashion as any other Secure Vent section. Align the dimpled end of the adaptor over the previously installed section or fireplace collar, adjusting the radial alignment until the four locking dimples of the adaptor are aligned with the inlets of the four incline channels of the last vent section or collar. Push on the adaptor until it is fully engaged, then twist the adaptor clockwise running the dimples down and along the incline channels until they seat at the end of the channels.
Figure 28 - Flexible Vent Adaptor
Installation
900684-00D 08/2018
Figure 29 - Flexible Vent
Apply ONLY MIL-PAC BLACK
HIGH TEMPERATURE
SEALANT (P/N 10K81) to
the outside surface of both
collars of the adaptor (fill the
grooves of the outer collar to
be covered by the flexible pipe)
and slide the flexible vent over
the inner and outer adaptor
collars
1-3/4” (44 mm) flexible
vent and adaptor outer
collar overlap
Adaptor (SV4.5RF)
NOTE: Outer vent pipe is pulled away to show inner vent pipe details.
Flexible vent
Securing screws in three (3) places through perforation and into the pipe
Gear clamps
1-3/4” (44 mm) flexible vent and adaptor inner collar overlap
Securing screws in three (3) places through perforation and into the pipe
Attach adaptor to vent collar or Secure Vent sections
Flexible vent section
5” (127 mm) radius minimum
Shown here: 36” Flex Connector Kit
(H7748)
36” of flex with two adaptors for
mating two rigid sections of vent
together.
1. Install the Inner Flex Pipe. a. Install the small gear clamp loosely around the inner flexible vent, then push it back out of the way. b. Apply a bead of Mill-Pac Black (700° F) high temperature sealant (P/N 10K81) to the inner adaptor collar,
approximately 1/2” from the end.
c. Pull and extend the inner flexible vent. d. Slide the inner flex vent over the adaptor collar at least 1-3/4”. NOTE: Ensure the flex vent is free from damage or tears. e. Slide the gear clamp down and tighten it fully to secure the flexible vent to the adaptor inner collar
approximately 3/4” from the end of the flex.
f. Install three (3) screws 120° apart through the flexible vent and into the adaptor collar just below the gear
clamp to provide additional security to the connection.
2. Install the outer Flex Pipe. a. Install the large gear clamp loosely around the outer flexible vent pipe, then push it back out of the way. b. Apply a bead of Mill-Pac Black (700 °F) high temperature sealant (P/N 10K81) to the outer adaptor collar.
Cover to the grooves of the collar that extend approximately 1” from the end and to the flat surface, approximately 1-3/8” from the end.
c. Pull and extend the outer flexible vent. d. Slide the outer flexible vent over the adaptor collar. Ensure the flexible vent completely engages the adaptor collar
1-3/4” from the end, and that it is free from damage or tears.
37
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
e. Slide the gear clamp down and tighten it fully to secure the flexible vent to the adaptor outer collar
approximately 3/4” from the end of the flexible vent.
f. Install three (3) screws 120° apart through the flexible vent and into the adaptor collar just below the gear
clamp to provide additional security to the connection.
3. Route the flexible vent. NOTE: Ensure that the flexible vent is properly routed to provide the required clearance. Do NOT allow the flexible vent
to bend in a radius tighter than 5” (127 mm) (Figure 29). Place the internal flexible vent spacers evenly and avoid kinking the inner vent. Support horizontal sections of flexible vent with metal straps at 2 ft (0.61 m) intervals.
4. Install firestop/spacers at ceiling and wall penetrations.
SF4.5VF firestop/spacer for ceilings
SF4.5HF firestop/spacer for walls NOTE: See the appropriate sections and figures shown throughout the venting section for installation
requirements.
5. Attach the flexible vent to the termination. NOTE: Secure Flex® components can be purchased separately and attached to bulk lengths of Secure Flex flexible
vent cut to size at the job site. Attach the flexible vent to the Secure Flex terminations as it was attached to the adaptor (Figure 28).
NOTE: Attach Secure Flex vent to Secure Flex terminations only. Do NOT substitute Secure Vent® terminations or Secure Vent adaptor for Secure Flex components. Secure Flex termination and adaptor collars are a different circumference than Secure Vent collars. Secure Flex vent has an longer center tube to improve ease-of-installation.
Installation
900684-00D 08/2018
12. Complete the Field Wiring
The ground supply lead must be connected to the wire attached to the green ground screw located on the outlet box (see wiring diagrams). Failure to do so will result in a potential safety hazard. The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, the National Electrical Code, ANSI/NFPA 70—latest edition (in Canada, the current CSA C22.1 Canadian Electrical Code).
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
Au moment de l’entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de cáblage peuvent entraîner un fonctionnement inadéquat et dangereux.
Verify proper operation after servicing.
S’assurer que l’appareil fonctionne adéquatement une fois l’entretien terminé.
The gas valve is set in place and pre-wired at the factory for both millivolt and electronic models.
Millivolt Wiring
CAUTION
CAUTION
ATTENTION
38
Millivolt units are not provided with factory-installed controls; therefore, one of the optional control switches is required to operate the unit (Page 66):
ON/OFF Wall Switch,
Unit-Mountable ON/OFF Switch *,
Thermostat, or
Remote Control.
See the Operation section on Page 50 for more details.
1. If installing an ON/OFF wall switch or thermostat, mount it in a convenient location on a wall near the fireplace.
2. Wire the control switch within the millivolt control circuit using the 15 ft of 2-conductor wire supplied with the
unit (Figure 32).
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
NOTE: The supplied 15 ft of 2-conductor wire has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the bottom compartment.
In millivolt systems, do NOT connect a wall switch to a 120 V power supply.
Figure 30 - Wiring Diagram—Ecoflow Electronic Gas Valves
Installation
900684-00D 08/2018
CAUTION
Valve
Step
Motor
Variable Outlet
(Optional)
Block Valve
Inlet
Valve Step
Motor
Burner 2
Variable Main Outlet
Gas Valve
Optional
Fixed Outlet
(Some Models)
Battery
(Primary or
Pilot Outlet
Main Burner
Thermocouple Ground ­Connector to Chassis Ground or Valve Body
Dry -
Contact
Switches
Pack
Backup)
Valve Safety Operator
Regulator
“–” “+”
Power Vent Models Only
Proof Out:
Norm. Open
Draft Call
Thermocouple - To “S” Terminal on Main Module
Learn (Black) (Some Models)
Optional: IPI/Cont. Pilot (Yellow)
Optional: Hi/Lo (Blue)
Black
Red
Input
Inlet
On/Off (Brown)
Dry Contact Only!
Draft SW
PV Call
From Pilot
Thermocouple
To Pilot
Igniter
(Green)
(White)
Pilot
7.5VDC 1-Amp
Switching
Adaptor
(Not Polarity
Sensitive)
BATT.
SWITCHES
V
S
I
POWER
COMM
MOTOR
(Main Module)
VCS-ECOMODPVI
Gas Valve
BLOWER
FAN
120 V Power
Supply
Some Models
GREEN
G
COMM
VCS-ECOEXTMOD
(Extension Module)
MOTOR
WHITE
WHITE
BLACK
GRAY
120 VAC
RED
BLACK
120 VAC
AUXLIGHTS
Ecoflow Electronic
Electronic Wiring
One of the following optional controls must be used:
ON/OFF Wall Switch,
Thermostat, or
Remote Control. See the Operation section on Page 50 for more details.
NOTE: Electronic models must be connected to the main power supply.
1. Route a 3-wire, 120 Vac, 60 Hz, 1 ph power supply to the fireplace junction box.
2. Remove the electrical inlet cover plate from the side of the unit by removing the plate’s securing screws (Table 12).
3. If unit is not supplied with a strain relief, remove the cover plate knockout. Then, feed the power supply wire
4. Connect the black power supply wire to the lower outlet’s red pigtail lead (Figures 30-31). Connect the white
5. Connect the ground supply wire to the pigtail lead attached to the outlet’s green ground screw. Restrain the inlet
through the knockout opening and into the unit junction box.
power supply wire to the outlet’s common terminal.
power lead per NEC or local codes.
39
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
6. If a wall-mounted ON/OFF control, High/Low switch, or thermostat is to be used, mount it in a convenient location on a wall
near the fireplace.
7. If an optional control is to be used, wire it in the low voltage circuit (Figure 32). NOTE: The supplied 15 ft of 2-conductor wire has one end of each conductor connected to the gas valve circuit
and the other end of each conductor placed loose inside the bottom compartment.
8. After the wiring is complete, replace the cover plate.
WARNING
Electronic models of these appliances are equipped with a three-prong (grounding) plug utilized in connecting the electronic components to the junction box in the lower compartment. This grounding plug provides protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. DO NOT cut or remove the grounding prong from the plug.
13. Install the [Optional] Blower Kit after Installation in the Framing
NOTE: For steps 11 and 12, it may be helpful to remove the control compartment door (Page 52).
FBK-100, FBK-200, and FBK-250 Kits
Installation
900684-00D 08/2018
An electrical outlet box is provided for the installation of the FBK-100, FBK-200, and FBK-250 forced air blower kits. Electrical power must be provided to the box to operate the blower. Install the blower kit according to the installation instructions provided with the kit.
NOTE: The tab connecting the receptacles of the outlet box must be broken in FBK-100 and FBK-200 blower kit applications (Figure 31).
40
Innovative Hearth Products
APPLIANCE- MOUNTED ON/OFF SWITCH (OPTIONAL)
Gemini™ Series Direct-Vent Gas Fireplaces
Installation
900684-00D 08/2018
Figure 31 - Junction Box Wiring, 120 V, 60 hz, 1 phase
Wall-mounted ON/
*
OFF blower switch or variable speed control switch
Ground: green
Neutral: white
120 VAC: black
Tab broken
Hot side of receptacle
Neutral side of receptacle
Green ground screw
Green
Plug blower into
this receptacle
Ground
Black
White
Blower
Junction
box
Red
Tab intact
Field wired
Factory wired
Figure 32 - Wiring Diagram—Millivolt Gas Valves
THERMOPILE
TP-TH
TP
TH
BK/W(1)
BK/W(1)
WALL-MOUNTED ON/OFF SWITCH (OPTIONAL) THERMOSTAT (OPTIONAL)
WALL MOUNTED CONFIGURATION FOR FAN SWITCH (OPTIONAL)
FAN
(OPTIONAL)
GAS VALVE
JUNCTION BOX
BLACK
BK
R
W
AC
GR
120 V
14. Connect the Gas Line
Figure 33 - Control Compartment
All codes require a shutoff valve mounted in the supply line. Figure 34 illustrates two methods for connecting the gas supply. The flex-line method is acceptable in the U.S., however, Canadian requirements vary depending on locality. Installation must be in compliance with local codes.
NOTE: Ensure the CPI/IPI switch is set to intermittent mode with the pilot in the OFF position. See control compartment door label for more information.
NOTE: A sediment trap is recommended in the gas piping within the home to prevent moisture and debris in the line from damaging the valve.
NOTE: Secure all joints tightly using appropriate tools and sealing compounds (ensure propane resistant compounds are used in propane applications). Seal around the gas line to prevent cold air leakage. Gas line holes and other openings can be caulked or stuffed with unfaced fiberglass insulation.
Main gas shutoff
valve
Gas valve
Optional burner ON/OFF switch (millivolt units)
CPI/IPI switch (electronic units)
Piezo (millivolt units)
Door latch
Figure 34 - Gas Line Connection
Gas
valve
3/8” Nipple
3/8” Union
3/8” Close nipple
3/8 NPT x 3/8” Flare fitting
3/8” Flex tubing
(Optional) flexible gas
line connector
3/8” Shutoff valve
1/2 x 3/8” Flare shutoff valve
1/2 x 3/8”
Reducer
Gas stub
These fireplaces are equipped with a gas flex line for use (where permitted) in connecting the unit to the gas line. A gas flex line is provided to aid in attaching the direct-vent fireplace to the gas supply. The gas flex line can only be used where local codes permit. The flex line is rated for both natural and propane gas. A manual shut off valve is also provided with the flex line.
The gas control valve is located in the lower control compartment (Figure 33).
Access the Control Compartment
See Page 52 for instructions on Accessing the Control Compartment. Millivolt and electronic control valves have a 3/8” (10 mm) NPT thread inlet port.
41
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Secure all joints tightly using appropriate tools and sealing compounds (ensure propane resistant compounds are used in propane applications). Optionally, seal around the gas line to prevent cold air leakage. Gas line holes and other openings can be caulked or stuffed with unfaced fiberglass insulation.
All codes require a shutoff valve mounted in the supply line. The orientation of the shutoff valve should face the front. Figure 34 illustrates two methods for connecting the gas supply. A sediment trap is recommended to prevent moisture and debris in the gas line from damaging the valve.
Test Factory and Field Connections for Gas Leaks
Never use an open flame to check for leaks.
Turn on gas supply and test for gas leaks, using a gas leak test solution—also known as bubble leak solution. NOTE: Using a soapy water solution is an effective leak test solution but it is not recommended, because the soap
residue that is left on the pipes/fittings can result in corrosion over time.
1. Light the fireplace (refer to the lighting instructions label in the control compartment or Pages 69-72).
2. Brush all joints and connections with the gas leak test solution to check for leaks. If bubbles are formed, or
gas odor is detected, turn the gas control knob (OFF/PILOT/ON) to the OFF position (millivolt units), or turn the receiver or remote control to the OFF position (electronic units). Either tighten or refasten the leaking connection, and then retest as described above.
3. When the gas lines are tested and leak free, rinse off the leak testing solution
Installation
900684-00D 08/2018
WARNING
15. Verify Proper Fireplace Operation
1. With the gas line installed, inspect the system before closing the front of the unit.
2. Follow the pilot lighting instructions:
Millivolt Systems (Pages 69-70)
Electronic Systems (Pages 71-72 Ecoflow fireplaces) NOTE: When lighting the fireplace for the first time, it will take a few minutes for the gas line to purge itself of air.
When purged, the pilot and burner will light and operate as indicated. Subsequent lighting of the fireplace will not require purging. Inspect the pilot flame (carefully remove logs, if necessary).
Millivolt Fireplace Inspection
The pilot flame should be steady, not lifting or floating. Flame should be blue in color with traces of orange at the outer edge. The top 3/8” (10 mm) at the pilot generator (thermopile) and the top 1/8” (4 mm) minimum (tip) of the quick drop out thermocouple should be engulfed in the pilot flame. The flame should project 1” (26 mm) beyond the hood at all three ports (Figure 35). Replace the logs if removed for pilot inspection.
To light the burner, turn ON the remote wall switch and rotate the gas valve control knob counterclockwise to the ON position (the top of the valve).
Electronic Fireplace Inspection
To light the burner, turn ON the wall or remote control switch. Ensure the igniter lights the pilot. The pilot flame should engulf the thermocouple. Pilot should have two flames, one that engulfs the thermocouple and one that lights the burner (Figure 36).
Figure 35 - Millivolt Pilot Figure 36 - Electronic Pilot
Thermocouple
Hood
Igniter rod
Igniter
Pilot Hood
42
Pilot
nozzels
Thermopile
3/8”
(9 mm)
min.
Thermocouple
Ecoflow
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Optional: Install the Firebox Liners
16.
1. See Page 54 for instructions on Traditional Only: Installing the Firebox Liners.
17. Install the Logs, Volcanic Stone, and Glowing Embers
1. See Page 55 for instructions on Installing the logs, volcanic stone, and glowing embers.
18. Install the Glass Door
1. See Page 60 for instructions on Installing and removing the glass door.
19.
Adjust the Air Shutter to Ensure Proper Flame Appearance
• Air shutter adjustment should only be performed by a qualified professional service technician.
• Ensure glass door is in place and sealed during adjustment.
Installation
900684-00D 08/2018
WARNING
• Soot will be produced if the air shutter is closed too much. Any damage due to sooting, resulting from improperly setting the air shutter, is not covered under the warranty.
• The air shutter rod and nearby appliance surfaces are hot. Exercise caution to avoid injury while adjusting flame appearance.
Flame Appearance and Sooting
The flame should be blue at the base, and yellow-orange in the body of the flame. When the fireplace is first lit, the entire flame may be blue and will gradually turn yellow-orange during the first 15
minutes of operation. If the flame remains blue, or if the flame is orange with evidence of sooting (black tip), the air shutter opening may need to be adjusted.
If the air shutter opening is closed too far, sooting may develop. Sooting is indicated by black puffs developing at the tips of very long orange flames. Sooting results in black deposits forming on the logs, fireplace inside surfaces, and on exterior surfaces adjacent to the vent termination.
Sooting is caused by incomplete combustion in the flames and lack of combustion air entering the air shutter opening. To achieve a warm yellow-orange flame with an orange body that does not soot, the shutter opening must be adjusted between these two extremes.
Air Shutter Adjustment Guidelines
If smoke or soot is present, first check the log set positioning to ensure that the flames are not impinging on any of the logs. If the log set is properly positioned and a sooting condition persists, then the air shutter should be opened more.
The more offsets in the vent system, the wider the air shutter will need to be opened.
An fireplace operated with the air shutter opened too far may have flames that appear blue and transparent. These weak, blue, and transparent flames are termed anemic.
Propane models may exhibit flames that candle or appear stringy. If this condition is present and persists, adjust the air shutter to a more closed position, then operate the fireplace for a few more minutes to ensure that the flame normalizes and the flames do not appear sooty. The following chart is provided to help achieve the correct air shutter adjustment for your installation.
CAUTION
43
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Installation
900684-00D 08/2018
Table 28 - Air Shutter Adjustment Guidelines
Amount of Primary
Air
If air shutter is
closed too far
If air shutter is
open too far
Flame Color Air Shutter Adjustment
Flame will be orange
Flame will
be blue
Air shutter gap should be increased
Air shutter gap should be decreased
Figure 37 - Air Shutter Adjustment Rod
Adjustment Set-Screw
Adjustment
Burner
Tube
Air Shutter
Adjustment
Rod Down
(Fully-Open
Position)
Rod Up (Fully-Closed Position)
1. Move the adjustment rod down to increase air flow and up to decrease it. The rod is located in the lower control
compartment. Position the air shutter to the factory setting (Table 29).
2. Light the fireplace. Follow the lighting procedure on the lighting label in the control compartment or Pages 69-72.
3. Allow the burner to operate for at least fifteen (15) minutes while observing the flame continuously to ensure that
the proper flame appearance is achieved (Figure 38). If the following conditions are present, adjust accordingly.
If flame appears weak or sooty, adjust the air shutter, incrementally, to a more open position until the proper
flame appearance is achieved.
If flame remains blue, adjust the air shutter, incrementally, to a more closed position until the proper flame
appearance is achieved.
4. When satisfied that the burner flame appearance is normal, reinstall the lower control compartment door, then
proceed to finish the installation.
Table 29 - Main Burner Shutter Opening—Factory Setting
Models Natural Gas Propane
All
Figure 38 - Fireplaces Flame Appearance
Traditional
1/16”
(1.6 mm)
1/8”
(3.2 mm)
20. Install the Hood (in Traditional Models)
NOTE: Traditional models must have a hood installed prior to operation.
1. Install the hood by sliding it into the slots on the lower edge of the cabinet top. NOTE: To install the non-combustible finish material flush with the top of the hood, the hood must be installed before
installing the finish material. If finish material is installed flush with the top edge of the hood, the hood cannot be removed.
44
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
NOTE: To install the hood after installing the non-combustible finish material over the black surface above the fireplace opening, the bottom edge of the finish material must be 5/8” above the top edge of the hood to allow clearance for installation and removal of the hood.
Reinstall the Included Barrier
21.
Reinstall any barrier removed before operating the fireplace. The barrier is designed to reduce the risk of burns from hot glass. Do not operate the fireplace without the barrier installed.
NOTE: All models must have a barrier installed prior to operation.
1. Open the control compartment door (Page 52).
2. Hold the barrier in front of the glass door and slide it up into the slots above the glass door and under the hood.
3. Slide the barrier bottom down into the slots below the glass door, securing it in place.
22. Install the Finishing Materials
1. Complete finished interior wall.
NOTE: To install the fireplace facing flush with the finished wall, position framework to accommodate the thickness
of the finished wall.
Installation
900684-00D 08/2018
WARNING
Figure 39 - Combustible Wall Framing
This Area Must Remain Clear of Combustible Materials
Combustible Finished
Wall Materials
Non-Combustible Front
Fireboard Standoff
Stand Off Must Be Bent
To Vertical Position
Standoff Provides
Combustible Materials
Space From
Hood
4” Clearance Minimum
NOTE: See Cold Climate Insulation on Page 11 and Vent Termination Clearances on Page 13.
23. Attach the Safety-in-Operation Warning Labels
1. Attach the furnished safety instruction labels at all fireplace operation and control points (Page 46).
NOTE: The installer MUST ensure these warnings are properly attached during installation. The warning labels are a
critical means of informing consumers of safe operation practices.
1” Min. (26 mm)
Top Of Appliance
Figure 40 - Face Mounting Elements
Top Face Brackets
3”
(77 mm)
Fireplace face foot slots
24. Installing Batteries for Backup and Wall Switch
1. Locate the battery backup and place four (4) AA batteries in the backup battery holder (Page 54).
2. Locate the wall switch and secure four (4) AA batteries in the wall switch battery holder.
NOTE: Replace batteries as a part of standard maintenance (Page 62) and as needed when troubleshooting (Pages 73-74).
45
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
900684-00D 08/2018
Installation
INSTALLER - ATTACHING SAFETY-IN-OPERATION WARNINGS It is the installers responsibility to ensure these warnings are properly affixed during installation. These warning labels are a critical
step in informing consumers of safe operation of this appliance.
ATTACHING SAFETY IN OPERATION WARNINGS
It is required that the safety instruction labels furnished with the fireplace be affixed to the op­eration and control point of the fireplace. A safety instruction label must be affixed to the wall switch plate where the fireplace is turned on and off (See Figure A) or wall thermostat (See Figure B) and if used on the remote control handheld transmitter (Figure C). To properly complete the installation of this fireplace, locate the multi-lingual adhesive labels provided with the Care and Operation Instructions and proceed as follows:
1. Locate the wall switch or wall thermostat that controls the fireplace (verify the switch operates the fireplace by turning it on and off). Clean the wall switch plate or wall thermostat thoroughly to remove any dust and oils. Affix the label to the surface of the plate of the wall switch that controls the fireplace (Figure A) or the wall thermostat (Figure B). Choose the language primarily spoken in the home. If unknown, affix the English language label.
2. If a remote control is used to control the fireplace, locate the transmitter and clean it thoroughly to remove any dust and oils. Affix the label to the surface of handheld transmitter (Figure C). Choose the language primarily spoken in the home. If unknown, affix the English language label.
3. If you are unable to locate the labels, please contact IHP or your nearest IHP dealer to receive additional safety instruction labels free of charge.
Cat. No. H8024 Replacement Label Kit
IHP Astria.us.com
Note: English is red text on clear label. French and Spanish are white text on black label.
APPOSITION DES MISES EN GARDE RELATIVES À LA SÉCURITÉ D’UTILISATION
Il est impératif que les étiquettes de sécurité fournies avec le foyer soient collées à côté des dispositifs de contrôle du foyer. Une étiquette de sécurité doit être collée sur la plaque de l’interrupteur contrôlant l’allumage du foyer (voir Figure A) ou sur le thermostat mural (voir Figure B) et, le cas échéant, sur le boîtier de la télécommande (Figure C). Pour achever l’instal­lation correcte de ce foyer, procédez comme suit avec les étiquettes adhésives en langues étrangères fournies avec les instructions d’utilisation et d’entretien :
1. Repérez l’interrupteur ou le thermostat mural qui contrôle le foyer (vérifiez que l’interrupteur contrôle le fonctionnement du foyer en le faisant basculer de Marche à Arrêt, et vice-versa). Nettoyez soigneusement la plaque murale de l’interrupteur ou le thermostat mural pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur la surface de la plaque de l’interrupteur mural qui contrôle le foyer (Figure A) ou du thermostat mural (Figure B). Choisissez la langue qui est principalement parlée dans la résidence du propriétaire. En cas de doute, collez l’étiquette en anglais.
2. Si une télécommande est utilisée pour contrôler le foyer, nettoyez la soigneusement pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur le boîtier de la télé­commande (Figure C). Choisissez la langue qui est principalement parlée dans la résidence du proprié­taire. En cas de doute, collez l’étiquette en anglais.
3. Si vous ne parvenez pas à localiser les étiquettes, s’il vous plaît contactez IHP ou votre revendeur le plus proche pour recevoir IHP étiquettes d’instructions de sécurité supplémentaires gratuitement.
Étiquettes de remplacement, n° cat. H8024
IHP Astria.us.com
Remarque : Le texte anglais est rouge sur un support transparent. Le texte français et espagnol est blanc sur un support noir.
COLOCACIÓN DE ADVERTENCIAS DE SEGURIDAD EN OPERACIÓN
Se requiere que las etiquetas de instrucciones de seguridad incluidas con la chimenea se coloquen en el punto de operación y control de la misma. Se debe colocar una etiqueta de instrucciones de seguridad en la placa del interruptor de pared desde el cual se enciende y se apaga la chimenea (ver la Figura A) o en el termostato de pared (ver la Figura B) y en el transmisor de control remoto (Figura C) si se usa. Para completar correctamente la instalación de esta chimenea, encuentre las etiquetas adhesivas multilingües incluidas con las instrucciones de cuidado y operación y haga lo siguiente:
1. Identifique el interruptor o el termostato de pared que controla la chimenea (verifique que el interruptor opera la chimenea encendiéndola y apagándola). Limpie bien la placa del interruptor o el termostato de pared para quitar el polvo y aceite. Pegue la etiqueta en la superficie de la placa del interruptor que controla la chimenea (Figura A) o en el termostato de pared (Figura B). Seleccione el idioma que más se habla en la casa. Si no sabe cuál es, use la etiqueta en inglés.
2. Si se usa un control remoto para controlar la chimenea, encuentre el transmisor y límpielo bien para quitar el polvo y aceite. Pegue la etiqueta en la superficie del transmisor (Figura C). Seleccione el idioma que más se habla en la casa. Si no sabe cuál es, use la etiqueta en inglés.
3. Si usted es incapaz de localizar las etiquetas, por favor póngase en contacto con IHP, o con su distribuidor más cercano IHP recibir instrucción etiquetas de seguridad adicionales sin costo.
Juego de etiquetas de repuesto - Nº de cat. H8024
IHP Astria.us.com
Nota: La etiqueta en inglés es transparente con texto rojo. Las etiquetas en francés y español son negras con texto blanco.
46
SAFETY LABEL
DIAGRAMS
Illustrations are for example only. Your accessories may be different.
Les illustrations sont par exemple uniquement. Vos accessoires peuvent être différents.
Las ilustraciones son sólo ejemplos. Tu accesorios pueden ser diferentes.
Figure A
DIAGRAMMES DES ÉTIQUETTES
DE SÉCURITÉ
ON
OFF
HI
LO
Figure B
DIAGRAMAS DE ETIQUETAS
DE SEGURIDAD
Figure C
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Installation
900684-00D 08/2018
INSTALLATION ACCESSORIES
®
Listed Secure Vent
Components
Cat. No. Model Description
H1968 SV4.5HT-2
94L10 SV4.5HTSS
H5817 SV4.5-20SSWSK
H2152 SV4.5CGV-1
H8914 SV4.5TK90HT2
IMPORTANT NOTE: The installation accessories shown in this section are part of the safety agency listing for the product models represented in this manual.
Cat. No. Model Description
77L78 SV4.5F Flat Roof Flashing
Horizontal Square Termination
with Firestop/Spacer (H2246),
and Adaptor (74L61)
Rigid, Horizontal, Small Square
Termination with Firestop/Spacer
(H2246), and Adaptor (74L61)
(see 750204M)
Rigid, Horizontal, Small Square
Termination, with 20” Slip Section*, Wall Shield and
Firestop
(see 750247M and 750204M)
Vertical Termination Cap, High
Wind
Horizontal Termination Kit HT-2
with 90° elbow
77L79 SV4.5FA
77L80 SV4.5FB
77L81 SV4.5SC6 Storm Collar (6 pack)
H6183 SV4.5HF5 Firestop Spacer, 5”, rigid
H6184 SF4.5HF5 Firestop Spacer, 5”, flex
H2246 SV4.5HF-10
H2247 SV4.5VF-10
1/12 to 7/12 Adjustable
Flashing
7/12 to 12/12 Adjustable
Flashing
Firestop/Spacer-Horizontal,
rigid (3-1-1 spacing),
10 Pack
Firestop/Spacer-Vertical, rigid
(1-1-1 spacing), 10 Pack
H8915 SV4.5TK90SS
Vent Sections (Rigid)
77L70 SV4.5L6 6” (152 mm)
77L71 SV4.5L12 12” (305 mm) 77L72 SV4.5L24 24” (610 mm) 77L73 SV4.5L36 36” (914 mm) 77L74 SV4.5L48 48” (1219 mm)
77L75 SV4.5LA
77L76 SV4.5E45 45° Elbow
77L77 SV4.5E90 90° Elbow
H5816
750,247M
SV4.5-
TWSK10
Horizontal Termination Kit Small
Square with 90° elbow
Telescopic Length Slip Section
(2 to 7-1/2” rigid)
Through Wall Shield Kit (to shield
direct-vent pipe from blown
insulation)(see 750247M)
96K92 SV4.5SP Support Plate
17M52 SV4.5HGS-1
17M53 SV4.5HGS-12
87L02 SV4.5HGS
H5820 SV4.5HTSK
H3907 SV4.5ARSA
F3191 SV4.5AdaptorKit
* The 20” slip section can be field cut to desired size (new length must allow a minimum of 1-3/4” overlap within pipe). Deburr cut edges as necessary.
Termination Guard, Square
(1 pack) (see 750109M)
Termination Guard, Horizontal
Square (12 pack)
(see 750109M)
Termination Guard
for Horizontal Square
Termination (Deluxe)(1 pack)
(see 750055M)
Termination Shroud (Guard)
for Horizontal Square
Termination (1 pack)
(see 750246M)
Attic Insulation Shield with
adjustable height, 12 to 22”
Secure Flex Adaptor Kit
Includes rigid to flex adaptor
and flex to rigid adaptor
(flex not included)
47
Innovative Hearth Products
S
e
a
l
a
n
t
Gemini™ Series Direct-Vent Gas Fireplaces
Installation
900684-00D 08/2018
INSTALLATION ACCESSORIES (continued)
Listed Secure Vent® Components
Cat. No. Model Description
96K93 SV4.5SU Support Strap
99L02 SV4.5HRK14
99L03 SV4.5HRK36
Listed Secure Flex® Components
Cat. No. Model Description
These termination kits include firestop/spacer, gear clamps, and flex adaptor.
60L10 SF-18
98K03 SF-12
H2248 SF4.5HF-10
H2249 SF4.5VF-10
H1969 SF4.5HT-2
77L87 SFKIT12S
77L88 SFKIT18S
77L89 SFKIT24S
77L90 SFKIT36S
77L91 SFKIT48S
91L66 SFGC4-6
91L67 SFGC7-6
Horizontal Riser Kit, 14”
(see 750146M)
Horizontal Riser Kit, 36”
(see 750146M)
18 ft (5.49 m)* compressed flex
(see 750053M)
12 ft (3.66 m)*compressed flex
(see 750052M)
Firestop/Spacer, Horizontal, flex
(3-1-1 spacing), 10 Pack
Firestop/Spacer, Vertical, flex
(1-1-1 spacing),10 Pack
Horizontal Square Termination for
flex (without flex)
Square Term. for flex with 12”
(305 mm)* compressed flex
Square Term. for flex with 18”
(457 mm)* compressed flex
Square Term. for flex with 24”
(610 mm)* compressed flex
Square Term. for flex with 36”
(914 mm)* compressed flex
Square Term. for flex with 48” (1219 mm)* compressed flex
Gear Clamp 4.5” (114 mm) for flex
(6-pack)
Gear Clamp 7.5” (190.5 mm) for
flex (6 pack)
IMPORTANT NOTE: The installation accessories shown in this section are part of the safety agency listing for the product models represented in this manual.
Cat. No. Model Description
10K81 SFMP
89L40 SFMP-12
Mill-Pac, Black, High-
Temperature Sealant
Mill-Pac, Black, High-
Temperature Sealant
(bulk 12-pack)
Cat. No. Model Description
94L04 SFKIT12SS
94L05 SFKIT18SS
94L06 SFKIT24SS
94L07 SFKIT36SS
56L74 SFVT30
56L75 SFVT45
H7748 FVK36
Small Square Termination for flex,
with 12” (305 mm) of *compressed
flex vent (see 750204M)
Small Square Termination for flex,
with 18” (457 mm) of *compressed
flex vent (see 750204M)
Small Square Termination for flex,
with 24” (610 mm) of *compressed
flex vent (see 750204M)
Small Square Termination for flex,
with 36” (914 mm) of *compressed
flex vent (see 750204M)
Vertical Termination for flex (flat
to 6/12) with flex adaptor, section
of rigid vent, roof support collar
assembly, roof flashing and storm
collar. (see 750052M)
Vertical Termination for flex (6/12
to 12/12) with flex adaptor, section
of rigid vent, roof support collar
assembly, roof flashing and storm
collar. (see 750052M)
36” Flex Connector Kit.
36” of flex with two adaptors for
mating two rigid sections of vent
together.
48
*All compressed flex vents can be expanded up to two times the size of the compressed length.
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
900684-00D 08/2018
Installation
GAS CONVERSION KITS
WARNING
This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion, or the production of carbon monoxide may result; causing property damage, personal injury, or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit. The qualified service agency performing this installation assumes responsibility for this conversion.
AVERTISSEMENT
Cette trousse de conversion doit être installée par un technicien agréé, selon les instructions du fabricant et selon toutes les exigences et tous les codes pertinents de l’autorité compétente. Assurez-vous de bien suivre les instructions dans cette notice pour réduire au minimum le risque d’incendie, d’explosion ou la production de monoxyde de carbone pouvant causer des dommages matériels, des blessures ou la mort. Le tecnicien agréé est responsable de l’installation de cette trousse. L’installation n’est pas adéquate ni complète tant que le bon fonctionnement de l’appareil converti n’a pas été vérifié selon les instructions du fabricant fournies avec la trousse. Le fournisseur de service qualifié ayant réalisé l’installation assume les responsabilités liées à la conversion.
In Canada: The conversion shall be carried out in accordance with the requirements of the provincial authorities having
jurisdiction and in accordance with the requirements of the CAN/CGA-B149.1 Installation code.
La conversion devra être effectuée conformément aux recommandations des autorités provinciales ayant juridiction et conformément aux exigences du code d’installation CAN/CGA-B149.1.
Gas conversion kits are available to adapt your fireplace from the use of one type of gas to the use of another. These kits contain all the necessary components needed to complete the task including labeling that must be affixed to ensure safe operation.
Refer to the instructions provided with the conversion kit when performing any gas conversion.
Install gas conversion kits per instruction provided in kits.
Millivolt Systems,Natural Gas To Propane Gas Conversion Kits (SIT Fireplaces)
Fireplace Models Model Catalog Number
33” Models GCKSMS043P F2168 35” Models GCKSMS046P F2173 40” Models GCKSMS052P F2174 45” Models GCKSMS055P F2180
Electronic Systems, Natural Gas To Propane Gas Conversion Kits (Ecoflow Fireplaces)
Fireplace Models Model
33” Models GCK-SKT5757NP F2624
35” Models GCK-SKT5655NP F2492
40” Models GCK-SKT5555NP F2621 45” Models GCK-SKT5455NP F2491
Catalog Number
Millivolt Systems, Propane Gas to Natural Gas Conversion Kits (SIT Fireplaces)
Fireplace Models Model Catalog Number
33” Models GCKSMS073N F2166 35” Models GCKSMS076N F2171 40” Models GCKSMS086N F2172 45” Models GCKSMS089N F2178
Electronic Systems, Propane Gas To Natural Gas Conversion Kits (Ecoflow Fireplaces)
Fireplace Models Model
33” Models GCK-SKT4947PN F2626
35” Models GCK-SKT4847PN F2494 40” Models GCK-SKT4447PN F2493 45” Models GCK-SKT4342PN F2627
Catalog Number
49
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
900684-00D 08/2018
Operation
OPERATION
WARNING
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
AVERTISSEMENT
Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la surface chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habitent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécurité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.
WARNING
Reinstall any barrier removed before operating the fireplace. The barrier is designed to reduce the risk of burns from hot glass. Do not operate the fireplace without the barrier installed.
WARNING
Do not operate the fireplace if:
• The glass front is removed, cracked, or broken
• The surround trim assembly and screen are not installed
CARBON MONOXIDE POISONING: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Turn off the gas supply to the appliance and have it serviced by a qualified professional, as it may not be operating correctly. Some people are more affected by carbon monoxide than others, including pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
NOTE: Do not place furniture or other combustible materials within 36” of the front of viewing area(s). NOTE: Children and adults should be alerted to the hazards of high surface temperature and should stay away to
avoid burns or clothing ignition.
Remarqué : Les enfants et les adultes devraient être infor-més des dangers que posent les températures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.
NOTE: Installation and repair should be done by a qualified service person. The fireplace should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the fireplace be kept clean.
Remarqué : L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous-sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.
50
NOTE: Do not use this appliance if any part has been under water. Immediately call a qualified service technician to
inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Remarqué : Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Appeler un technicien qualifié pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
HOMEOWNER’S INSTRUCTIONS - ATTACHING SAFETY IN OPERATION WARNINGS
Operation
900684-00D 08/2018
ATTACHING SAFETY IN OPERATION WARNINGS
Your fireplace has been furnished with safety instruc­tion labels that are to be affixed to the operation and control point of the fireplace. A safety instruction label should be affixed to the wall switch plate where the fireplace is turned on and off (See Figure A) or wall thermostat (See Figure B) and if used on the remote control handheld transmitter (Figure C). The warnings should already have been put in place when the fireplace initial set-up was completed. If they are not affixed at these spots, locate the multi-lingual adhesive labels provided with these instructions and proceed as follows:
1. Locate the wall switch or wall thermostat that controls the fireplace (verify the switch operates the fireplace by turning it on and off). Clean the wall switch plate or wall thermostat thoroughly to remove any dust and oils. Affix the label to the surface of the plate of the wall switch that controls the fireplace (Figure A) or the wall thermostat (Figure B). Choose the language primarily spoken in the home.
2. If a remote control is used to control the fireplace, locate the transmitter and clean it thoroughly to remove any dust and oils. Affix the label to the surface of handheld transmitter (Figure C). Choose the language primarily spoken in the home.
3. If you are unable to locate the labels, please contact IHP or your nearest IHP dealer to receive additional safety instruction labels free of charge.
Cat. No. H8024 Replacement Label Kit
IHP Astria.us.com
Note: English is red text on clear label. French and Spanish are white text on black label.
APPOSITION DES MISES EN GARDE RELATIVES À LA SÉCURITÉ D’UTILISATION
Votre foyer a été livré avec des étiquettes de sécurité qui doivent être collées à côté des dispositifs de contrôle du foyer. Une étiquette de sécurité doit être collée sur la plaque de l’interrupteur contrôlant l’allumage du foyer (voir Figure A) ou sur le thermostat mural (voir Figure B) et, le cas échéant, sur le boîtier de la télé­commande (Figure C). Les mises en garde auraient dû être collées au moment de l’installation initiale du foyer. Si ce n’est pas le cas, prenez les étiquettes adhésives multilingues fournies avec ces instructions et procédez comme suit:
1. Repérez l’interrupteur ou le thermostat mural qui contrôle le foyer (vérifiez que l’interrupteur contrôle le fonctionnement du foyer en le faisant basculer de Marche à Arrêt, et vice-versa). Nettoyez soigneusement la plaque murale de l’interrupteur ou le thermostat mural pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur la surface de la plaque de l’interrupteur mural qui contrôle le foyer (Figure A) ou du thermostat mural (Figure B). Choisissez la langue qui est principalement parlée dans la résidence du propriétaire.
2. Si une télécommande est utilisée pour contrôler le foyer, nettoyez la soigneusement pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur le boîtier de la télécommande (Figure C). Choisissez la langue qui est principale­ment parlée dans la résidence du propriétaire.
3. Si vous ne par venez pas à localiser les étiquettes, s’il vous plaît contactez IHP ou votre revendeur le plus proche pour recevoir IHP étiquettes d’instructions de sécurité supplémentaires gratuitement.
Étiquettes de remplacement, n° cat. H8024
IHP Astria.us.com
Remarque : Le texte anglais est rouge sur un support transparent. Le texte français et espagnol est blanc sur un support noir.
COLOCACIÓN DE ADVERTENCIAS DE SEGURIDAD EN OPERACIÓN
Su chimenea incluye etiquetas de instrucciones de seguridad que deben colocarse en el punto de operación y control de la chimenea. Se debe colocar una etiqueta de instrucciones de seguridad en la placa del interruptor de pared desde el cual se enciende y se apaga la chimenea
(ver la Figura A) o en el termostato de pared (ver la Figura B) y en el transmisor de control remoto (Figura C) si
se usa. Las advertencias ya deben haberse colocado cuando se completó la instalación inicial de la chimenea. Si no están colocadas en estos lugares, encuentre las etiquetas adhesivas multilingües proporcionadas con estas instrucciones y prosiga de la siguiente manera:
1. Identifique el interruptor o el termostato de pared que controla la chimenea (verifique que el interruptor opera la chimenea encendiéndola y apagándola). Limpie bien la placa del interruptor o el termostato de pared para quitar el polvo y aceite. Pegue la etiqueta en la superficie de la placa del interruptor que controla la chimenea (Figura A) o en el termostato de pared (Figura B). Seleccione el idioma que más se habla en la casa.
2. Si se usa un control remoto para controlar la chimenea, encuentre el transmisor y límpielo bien para quitar el polvo y aceite. Pegue la etiqueta en la superficie del transmisor (Figura C). Seleccione el idioma que más se habla en la casa.
3. Si usted es incapaz de localizar las etiquetas, por favor póngase en contacto con IHP, o con su distribuidor más cercano IHP recibir instrucción etiquetas de seguridad adicionales sin costo.
Juego de etiquetas de repuesto - Nº de cat. H8024
IHP Astria.us.com
Nota: La etiqueta en inglés es transparente con texto rojo. Las etiquetas en francés y español son negras con texto blanco.
SAFETY LABEL
DIAGRAMS
Illustrations are for example only. Your accessories may be different.
Les illustrations sont par exemple uniquement. Vos accessoires peuvent être différents.
Las ilustraciones son sólo ejemplos. Tu accesorios pueden ser diferentes.
Figure A
DIAGRAMMES DES ÉTIQUETTES
DE SÉCURITÉ
ON
OFF
HI
LO
Figure B
DIAGRAMAS DE ETIQUETAS
DE SEGURIDAD
Figure C
51
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Burn-in Period
The first few times this fireplace is operated, there will be an odor from the curing of paint and the burning off of the lubricants used in the manufacturing process. Depending on usage, the burn-in period may take a few hours or a few days.
NOTE: Ventilate the site during the burn-in period. The resulting odor and haze may set off a smoke detector. Do not operate the blower during the burn-in period.
A white film may develop on the glass front during the first few fires as part of the burn-in period. The glass should be kept clean during the burn-in period to prevent the film from baking on—making it very difficult to remove (Cleaning the glass door on Page 62).
Accessing the Control Compartment
Removing the Control Compartment Door
1. Open the lower access panel by pulling at the top of the door.
2. Pull the hinge pin towards the middle of the fireplace to release the access panel and lift it up and away from the
fireplace (Figure 41).
3. Store the panel in a secure location until reinstallation.
Operation
900684-00D 08/2018
Gas Controls
Millivolt Fireplaces
Figure 41 -
Barrier Support Bracket
Magnetic Latch
Control compartment
Figure 42 -
Magnetic Latch
Hinge Pin (Pull to Release)
Magnetic latch & barrier support bracket
Barrier Support Bracket
The standard controls for fireplace operation are located in the control compartment, below the glass door (Page
41). Optional control switches are also available. Millivolt and electronic gas control systems operate differently. Before lighting and operating the fireplace determine
if it is a millivolt or electronic system:
• Millivolt Fireplaces (Figure 1, Page 10)
• Electronic Fireplaces (Figure 2, Page 10) Familiarize yourself with the gas control valve and the lighting procedure Pages 69-72.
Detailed lighting instructions are found on Pages 69-70. Also, millivolt fireplace lighting instructions are found on the pull-out lighting instructions attached to the gas control valve.
When the pilot is lit, the main burner can be turned ON/OFF using a wall switch, remote control, optional on-unit Switch, Rocker (FRS), or wall thermostat.
52
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
If the millivolt fireplace is equipped with an optional remote switch (wall switch, remote control, rocker switch, or wall thermostat) and the pilot is lit, the fireplace main burner can be turned ON/OFF using the optional switch.
NOTE: Do NOT wire more than one valve to the burner control switch. This will help prevent excessive resistance in the burner circuit, that can cause burner operation problems.
Electronic Fireplaces
Detailed lighting instructions are found on Pages 71-72. Also, electronic fireplace lighting instructions are found on the pull-out lighting instructions attached to the gas control valve.
If the electronic fireplace is equipped with an optional remote wall switch or remote control, the fireplace main burner can be turned ON/OFF with the wall switch or remote control.
If the electronic fireplace is not equipped with a wall switch or remote control, the main burner must be turned ON/ OFF with a gas control switch installed separately. Contact the installer for more information. Check the batteries, if installed, at least every three (3) months to ensure they are properly charged.
To light the fireplace in a power outage:
1. Confirm that batteries are installed in the battery pack.
2. Set the unit-mounted switch, or wall switch to the ON Position.
3. The unit should spark at the pilot and light. NOTE: If there is no spark turn unit to off position, replace the
batteries, and repeat steps 1-3 above.
4. Operate the fireplace normally.
Operation
900684-00D 08/2018
Installing the Backup Batteries
With a battery backup, electronic fireplaces can automatically switch to battery power. In the event of a power outage, this allows ON/OFF operation (without blower functionality). Install new batteries before every burn season.
1. Open the control compartment (Page 52), and locate the battery holder.
2. Install four (4) AA batteries in the battery holder.
3. Close the control compartment door.
Battery Holder (in control compartment)
Some parts have been removed for clarity
Battery
Holder
Learn Switch is for programming the remote (see instructions provided with the remote control)
Switches (in control compartment)
IPI Switch is for continuous pilot or standing pilot
Hi-Low Switch controls the main burner flame height
ON/OFF Switch turns the burner on and off
53
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Continuous Pilot Ignition Switch
Fireplaces with an electronic gas valve have a continuous pilot ignition (CPI) switch installed in the control compartment.
This switch allows the pilot to be switched from intermittent mode to continuous mode:
Intermittent Mode—The pilot is extinguished when the fireplace is OFF.
Continuous Mode—The pilot stays ON when the fireplace is OFF.
In periods of extreme cold, condensation may form on the glass door when the fireplace is OFF and the pilot is in intermittent mode. Also, with the pilot in intermittent mode, the fireplace may cycle startup (i.e., the pilot and burner ignite, but the burner extinguishes and reignites several times until the flue reaches the temperature for proper drafting).
To save energy—switch to intermittent mode.
For a standing pilot that will help prevent glass door condensation and cycle startup—switch to continuous mode.
NOTE: Continuous mode is indicated by a pilot that comes ON and remains lit when the fireplace is OFF.
Installing the Firebox Liners
1. Remove the three (3) optional firebox liner panels from the packing materials if purchased.
2. Carefully position the rear panel, upper edge first, in the firebox against the rear wall.
3. While holding the rear panel, carefully position the left side panel in the firebox.
4. Carefully position the right side panel in the firebox.
Operation
900684-00D 08/2018
NOTE: Do not force the panels. Excessive force may cause breakage. If the panels are correctly positioned, they will fit snugly in place.
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Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
900684-00D 08/2018
Installing the volcanic stone, and glowing embers (traditional models)
WARNING
• Turn OFF all gas and electricity to the appliance before installing the volcanic stone, embers, and logs.
• Do NOT install the logs until the appliance has been completely installed, the gas line connected and tested for leaks, and the initial burner operation has been confirmed.
• Use of an unapproved log set in the fireplace will void the warranty and will result in incomplete combustion, sooting, and poor flame quality.
• Logs get very hot and remain hot for up to one hour after the gas supply is turned OFF. Handle the logs only when cool.
• This appliance is not designed to burn wood. Any attempt to do so could cause irreparable damage to appliance and prove hazardous.
• If the logs are not installed according to these instructions, improper combustion could occur. This could result in the excessive production of soot and/or the colorless, odorless, toxic gas carbon monoxide (CO).
NOTE: Install the firebox liner before placing the stone. Logs can be installed after the volcanic stone.
1. If necessary, remove the glass door (Pages 60-61).
2. In traditional units, spread the decorative volcanic stone in a pleasing pattern on the firebox floor along the
slope and to the back right and left sides of the burner (Figure 43). NOTE: It is important to ensure proper log placement per the manual when installing these units. Verify pilot flame is not obstructed. See Verifying
Appliance Operation on Page 42.
Operation
NOTE: Do not place stone on the burner.
3. In traditional units, separate and fluff the glowing embers into pieces approximately the size of a quarter (Figure 44).
Figure 43 - Installing the volcanic stone
TRADITIONAL MODELS ­IMPORTANT NOTE: Do not place volcanic stone over any ports on burner.
Figure 44 - Separating the glowing embers
4. In traditional models, position the separated glowing embers over the small holes on the burner surface as shown in
Figure 45A. Do NOT cover the large burner slots.
Figure 45 - Installing the glowing embers 33/35
Figure 45A
TRADITIONAL MODELS - IMPORTANT NOTE: Do not place embers over the big slots on burner.
Figure 45B - Installing the glowing embers 40/45
TRADITIONAL MODELS - IMPORTANT NOTE: Do not place embers over the larger ports on burner.
Slots
Do not place Volcanic Stone on ports
Do not place Volcanic Stone on ports
NOTE: Enough glowing ember material is provided for several applications. For best glowing effect, replace the ember
material annually.
55
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Installing the Gemini™ 33/35 Series Forest Oak Logs
The logs have notches/tabs to assist proper positioning. Upper logs rest on lower logs via notches/tabs. Proper log placement is critical to prevent sooting. Place the logs in the gaps between flame peaks, so they do not impinge the flames. Follow the log placement instructions precisely.
NOTE: Do not cover the burner ports.
Forest Oak Log Set
1
Operation
900684-00D 08/2018
Log Number Description
1 Rear Log 2 Left Log 3 Right Forked Log 4 Middle Log
4
3
Catalog number for the entire set: See Page 75 for ordering information
2
1. If necessary, remove the glass door (Pages 60-61). Locate the placement tabs (Figure 46).
2. Bend up the log placement tabs (Figure 46). Place glowing embers (see Figure 45A, Page 55).
3. Place log #1 (Figure 47) on the corresponding placement tabs shown in Figure 46.
Figure 46 - Locate the log placement tabs
Log Placement Tabs
Tab for
Log #2
Tab for Log #1
Tab for Log #1
Figure 47 - Place log #1
1
56
Slot
Bottom of log #1
Slot
Slots correspond to log placement tabs shown in Figure 46
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Installing the Gemini™ 33/35 Series Forest Oak Logs (continued)
4. Position the Left Log (2) on log placement tab shown in Figure 46. The front of the log (2) straddles the farthest
left grate leg as shown in Figure 50.
5. Position the Right Forked Log (3) on the pin on the rear log (Figure 50) and as shown in Figure 51. The front of
the log (3) straddles the grate bar in the front as shown in Figure 51.
Operation
900684-00D 08/2018
Figure 50 - Placing log #2
2
Bottom of log #2
Slot
Pin for Log #3
Slot corresponds to location tab shown in Figure 46 and straddles the grate in the front.
Figure 51 - Placing log #3
Pin for Log #4
Groove fits over grate bar
Groove
Bottom of
log #3
3
Hole corresponds to pin on rear log shown in Figure 50
Hole
6. Position the middle log (4) on the pin of the left log (pin shown in Figure 51) and the right fork of the log will straddle
the grate bar as shown in Figure 52.
Figure 52 - Placing log 4
4
Bottom of log #4
Hole corresponds to pin on log #3 as shown in Figure 51
Hole
57
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Installing the Gemini™ 40/45 Series Forest Oak Logs
The logs have notches/tabs to assist proper positioning. Upper logs rest on lower logs via notches/tabs. Proper log placement is critical to prevent sooting. Place the logs in the gaps between flame peaks, so they do not impinge the flames. Follow the log placement instructions precisely.
NOTE: Do not cover the burner ports.
Forest Oak Log Set
5
3
1
Operation
900684-00D 08/2018
Log Number Description
1 Rear Log 2 Right Bottom Log 3 Right Twig 4 Left Bottom Log 5 Left Twig Log
2
6 Middle twig log
4
6
Catalog number for the entire set: See Page 75 for ordering information
1. If necessary, remove the glass door (Pages 60-61). Locate the placement tabs (Figure 53).
2. Bend up the log placement tabs (Figure 53). Place glowing embers (see Figure 45B, Page 55).
3. Place log #1 (Figure 54) on the corresponding placement tabs shown in Figure 53.
Figure 53 - Locate the log placement tabs
Figure 54 - Place log #1
1
Tab for Log #4
Pin for
Log #4
Tab for Log #1
Tab for Log #1
Pin for Log #2
Pin for
Log #2
58
Slots correspond to log placement
Slot
Bottom of log #1
Slot
tabs shown in
Figure 53
4. Place log #2 (Figure 58) on the corresponding placement pins shown in Figures 53 and 54.
5. Place log #3 (Figure 59) on the corresponding placement pin shown in Figure 58. Log #3 straddles the grate bar
in the front as shown in Figure 59.
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Installing the Gemini™ 40/45 Series Forest Oak Logs (continued)
Operation
900684-00D 08/2018
Figure 55 - Place log #2
Pin for Log #3
2
Figure 56 - Place log #3
3
Bottom of log #2
Hole
Hole
Holes corresponds to pins shown in
Figure 53 and 54
Groove straddles the grate bar
Groove
Bottom of
log #3
Hole corresponds to pin on log #2 (see Figure 58)
Hole
6. Position the Left Bottom Log (4) on log placement tab and pin shown in Figure 53. The front of log (4) straddles
the grate bar in the front as shown in Figure 55.
7. Position the Left Twig Log (5) on the pin on the Left Bottom Log (4) (Figure 55) and as shown in Figure 56. The
left side of the log (5) rests on the firebox floor as shown in Figure 56.
Figure 55 - Placing log 4 Figure 56 - Placing log 5
4
Landing for
Log #6
5
Pin for Log #5
Round hole cor-
“L” shaped hole corresponds to “L” shaped tab shown in Figure 53
“L” Shaped Hole
Groove
Bottom of log #4
Hole
responds to pin on burner shown in Figure 53
Groove straddles the grate bar
This side sits on firebox floor
Figure 57 - Placing log #6
8. Position the Middle Twig Log (6) on landing shown
6
in Figure 56 and it straddles the grate finger in the front as shown in Figure 57.
Hole corresponds to pin on log #4 shown in Figure 55
Hole
This area rests on the landing shown in
Figure 56
This spot straddles the grate
59
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Installing and removing the glass door
900684-00D 08/2018
Operation
WARNING
• Do not attempt to substitute the materials used on these doors, or replace cracked or broken glass.
• Handle this glass with extreme care! Glass is susceptible to damage—Do not scratch or handle roughly while reinstalling the glass door frame.
• The glass door of this appliance must only be replaced as a complete unit as provided by the manufacturer. Do not attempt to replace broken, cracked or chipped glass separately.
• Do not attempt to touch the front enclosure glass with your hands while the fireplace is in use.
WARNING
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed.
AVERTISSEMENT
Une barrière conçue pour réduire le risque de brûlure par le hublot chaude est fournie avec l’appareil et doit être installé.
WARNING
Do not operate appliance with the glass front removed, cracked, or broken.
AVERTISSEMENT
Ne pas utiliser l’appareil si le panneau frontal en verre n’est pas en place, est craqué, ou brisé.
WARNING
Any safety screen, guard or barrier removed for servicing an appliance must be replaced prior to operating the appliance.
AVERTISSEMENT
Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
WARNING
Do NOT abuse the glass door by striking it or slamming it shut.
WARNING
The door should easily close without needing to be pressed down. If it has to be pressed down to close, the gasket in the top of the door should be dressed so it lays on the glass.
Only doors certified with the fireplace shall be used.
Seules des portes certifiées pour cet appareil doivent être utilisées.
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Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Installing the glass door
1. Visually inspect the gasket on the backside of the glass door. NOTE: The gasket surface must be clean, free of irregularities, and seated firmly. Ensure it is properly located.
Make sure the bead is not rolled into the channel at the top of the door, but remains flat against the top of the glass.
2. Position the door in front of the firebox opening with the bottom of the door held away from the fireplace at a 45° angle (Figure 60). Hook the top flange of the door frame over the top of the firebox frame.
NOTE: Ensure the glass door is centered—with even spacing on each side.
3. Let the bottom of the glass door swing gently in towards the fireplace ensuring that the gasket seats evenly as
the door draws shut. Securely fasten the two (2) latches beneath the firebox floor to the door V-flange.
4. Install the barrier.
5. Close the control compartment door.
Removing the glass door
NOTE: In contemporary models, remove facade panel and base first.
1. Open the control compartment door in traditional models (Page 41). NOTE: If necessary, remove the door and place it in a safe location for later reinstallation.
2. Remove the barrier. Place the barrier in a safe location for later reinstallation.
3. Detach the two (2) door latches beneath the firebox floor.
4. Swing the bottom of the glass door away from the fireplace to a 45° angle (Figure 60)
5. Carefully grip the door at the top and bottom, and remove it from the fireplace. Place the door in a safe location
for later reinstallation.
Operation
900684-00D 08/2018
Figure 60 - Glass Door
Glass
Door
Control
Compartment
Door
Hood
Latch
Figure 61 - Barrier
NOTICE: All Gemini™ model fireplaces include a barrier to reduce the risk of burns from hot viewing glass. This bar­rier in the fireplace is a screen shown below
33” Barrier F1902 35” Barrier F1839 40” Barrier F1840 45” Barrier F1903
61
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
MAINTENANCE
Refer to the Maintenance Schedule on Page 64 for maintenance tasks, procedures, frequency, and a listing of by whom the tasks should be performed. Always verify proper fireplace operation after servicing.
Turn OFF gas and electrical power to the fireplace and allow it to cool before cleaning or servicing the appliance.
Wear gloves and safety glasses for protection while doing required maintenance.
Verify proper operation after servicing.
S’assurer que l’appareil fonctionne adéquatement une fois l’entretien terminé.
Always turn OFF gas before cleaning. Before relighting, refer to the lighting instructions in this manual. Instructions are also found on a pull-out panel located in the control compartment.
Always keep the appliance area clear and free from combustible materials, gasoline and other flammable liquids.
Inspecting the venting system
NOTE: Prior to the first use of the fireplace and each burn season and periodically during the burn season, inspect the
horizontal termination for debris such as bird nests, leaves, paper or branches. Remove any items from the surfaces of the termination prior to use. Also be aware of shrubs and plantings that may encroach on the termination.
The fireplace and venting system should be thoroughly inspected before initial use and at least annually by a qualified service technician. Inspection should include ensuring that exhaust or intake passages are unobstructed and vent components are properly assembled and not damaged.
The homeowner must contact a qualified service technician at once if any abnormal condition is observed.
If the venting system is disassembled for any reason, a qualified service technician should follow vent installation instructions for proper reassembly and proper sealing of the venting system components. However, more frequent periodic inspections and cleanings should be performed by the homeowner.
Operation
900684-00D 08/2018
WARNING
CAUTION
NOTE: Prior to the first use of the fireplace and each burn season and periodically during the burn season, inspect the
horizontal termination for debris such as bird nests, leaves, paper or branches. Remove any items from the surfaces of the termination prior to use. Also be aware of shrubs and plantings that may encroach on the termination.
Inspecting the burner flame appearance
Periodically inspect the burner and pilot flame. Ensure that the burner flame appearance resembles the flame shown in Figure 38 on Page 44 and as described in Flame Appearance and Sooting on Page 43. Any necessary burner flame adjustments must be performed by qualified personnel only (Page 43). Refer to Page 42 for more information about the pilot flame appearance. Contact a qualified service technician at once if any abnormal condition is observed.
Cleaning the glass door
Do not use abrasive cleaners on glass. Never clean the glass when it is hot.
Clean the glass during the Burn-in Period, and then only when necessary and when the fireplace is cool. Wipe the surface with a clean, dampened, soft cloth. Follow with a dry, soft towel as desired. Take care not to scratch the glass surface. Periodically, remove any build-up caused by the following:
• During start-up, it is normal for condensation to form on the inside of the glass (this condensation and fog will usually disappear in a few minutes). The moisture can cause lint, dust and other airborne particles to cling to the glass surface.
• Initial curing of the high temperature paint and burning off of lubricants used in the manufacturing process may result in a film on the glass.
• A white coating may form on the glass as a result of impurities and minerals in the fuel.
Clean the glass two or three times each heating season, depending on the circumstances present. The following cleaning solutions are approved for use:
• Non-ammonia based glass cleaner
• 50/50 mixture of white vinegar / water
62
• Gas fireplace/stove glass cleaner
WARNING
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
Inspecting the glass gasket
Visually inspect the gasket on the backside of the glass door. The gasket surface must be clean, free of irregularities, and seated firmly.
Cleaning the control compartment
Keep the control compartment clean by vacuuming or brushing it out at least twice a year. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
Touching up paint in small areas
Only use a factory-supplied paint kit for any touch-ups. Paint is available at your local IHP dealer. Never attempt to paint a hot fireplace. Do not attempt to repaint the fireplace until the finish is completely cured (Burn-in Period on Page
52). If the surface becomes stained or marred, it may be lightly sanded and touched up.
Logs
Removing and cleaning the logs
The fiber logs become very fragile after curing.
Operation
900684-00D 08/2018
CAUTION
Carefully remove the logs. Clean carbon from the logs using a vacuum cleaner, or a soft bristle brush (e.g., paint brush).
Reinstalling the embers and logs
Carefully follow the placement instructions (Pages 55-59). All logs should fit onto the corresponding pins and/or log stoppers. This will ensure proper flame and safe combustion.
NOTE: Improper positioning of logs can create carbon build-up and will alter the performance of the fireplace.
Replacing the logs
If the logs become damaged and need replacement, use only the proper replacement logs from manufacturer (Page 75).
Cleaning the burner
Carefully remove the logs/media. Vacuum out any foreign matter on the burner (e.g., lint, carbon, etc.). Ensure the burner ports are free of debris.
NOTE: Improper positioning of logs/media can create carbon build-up and will alter the performance of the fireplace.
Inspecting the wiring
Refer to the wiring diagrams (Figures 30–32).
When servicing controls, label all wires prior to disconnection. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
CAUTION
ATTENTION
Au moment de l’entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de cáblage peuvent entraîner un fonctionnement inadéquat et dangereux.
Inspect and clean all wire connections. Ensure that there is no wire melting or damage. The inspection should include:
Terminals at the valve
ON/OFF switch
Optional wall thermostat, remote control, or wall switch
63
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
900684-00D 08/2018
Operation
MAINTENANCE SCHEDULE
See the tables below for detailed information about required maintenance, both regular and annual.
Maintenance Performed Annually—Before the Burning Season
Maintenance Task Performed By Procedure
Inspecting/Cleaning Burner, Logs and Controls
Checking Flame Patterns and Flame Height
Inspecting/Cleaning Pilot and Burner Qualified Service Technician Remove any surface build-up on pilot and
Checking Vent System Qualified Service Technician Inspect the vent system at the top and at
Fireplace Inspection Qualified Service Technician Perform the appropriate fireplace inspection
Replacing Glowing Embers Homeowner/Qualified Services Technician Remove the old glowing embers and vacuum
Replacing Batteries Homeowner/Qualified Services Technician Replace all batteries in the battery holders.
Qualified Service Technician Inspect valve and ensure it is properly
operating. Check piping for leaks. Vacuum the control compartment, fireplace logs and burner area.
Qualified Service Technician Verify the flame pattern and height displayed
by the fireplace (Figure 38). Flames must not impinge on the logs.
burner assembly. Wipe the pilot nozzles, igniter/flame rod and hood. Ensure the pilot flame engulfs the flame sensor as shown.
the base (within the firebox) for signs of blockage or obstruction. Look for any signs of dislocation of the vent components.
procedure detailed in this manual.
the area. Place new glowing embers (Figures 48–49).
Maintenance Performed Periodically—After the Burning Season
Maintenance Task Performed By Procedure
Cleaning Firebox Interior Homeowner Carefully remove logs, volcanic stone and
glowing embers. Vacuum out interior of the firebox. Clean firebox walls and log grate, if installed. Replace removed items as detailed in this manual.
Check Flame Patterns and Flame Height Homeowner Verify the flame pattern and height displayed
by the fireplace (Figure 38). Flames must not impinge on the logs.
Checking Vent System Homeowner Inspect the vent system at the top and at
the base (within the firebox) for signs of blockage or obstruction. Look for any signs of dislocation of the vent components.
Cleaning Glass Door Homeowner Clean as necessary following the directions
provided in this manual (Page 62). Do not touch or attempt to clean the glass while hot.
64
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
ACCESSORY COMPONENTS
Forced Air Kits
The FBK-100 blower provides constant velocity forced air circulation. The FBK-200 assembly with variable speed, wall-mountable switch provides variable speed forced air circulation. The FBK-250 offers variable speed control and a heat-activated switch; perfect for fireplaces controlled thermostatically.
Cat. No. Model Description
80L84 FBK-100 Blower, Standard (single speed) 80L85 FBK-200 Blower, Variable Speed (with wall-mounted switch) 80L86 FBK-250 Blower, Variable Speed (with thermal snap switch)
Glowing Embers and Volcanic Stone (Traditional Models)
Cat. No. Model Description
88L53 FGE Bag of Glowing Embers 80L42 FDVS Bag of Volcanic Stone
Firebox Liner Kits (Traditional Models)
Operation
900684-00D 08/2018
Touch-Up Paint Kits
Repair minor scratches and discoloration of the fireplace black painted surfaces with the touch-up paint kits.
Ceramic Fiber Liner Kits
P
T
A
N
I
Cat. No. Model Description Used on
F1887 MBLK33B Buff
33” ModelsF1886 ABLK33V Vintage Red F2187 BLK33OTR-H Old Town Red Herringbone F1827 MBLK35B Buff
35” ModelsF1825 ABLK35V Vintage Red F2188 BLK35OTR-H Old Town Red Herringbone F1828 MBLK40B Buff
40” ModelsF1826 ABLK40V Vintage Red F2189 BLK40OTR-H Old Town Red Herringbone F1889 MBLK45B Buff
45” ModelsF1888 ABLK45V Vintage Red F2190 BLK45OTR-H Old Town Red Herringbone
Cat. No. Model Description
F3373 --- Black touch-up paint, firebox interior F1882 SCTPSAB Black touch-up paint, powder coat exterior
Termination Guard Kits
The vent termination guards may be used to minimize exposure to the hot surface of the termination.
Termination Shroud (fits
H1968)
Termination
(fits 94L10
and H1968)
Deluxe
Guard
Square
Termination
Guard
(fits 94L10
and H1968)
Cat. No. Model Description
H5820 4.5HTSK Termination Shroud 87L02 SV4.5HGS Termination Guard, Deluxe
17M52 SV4.5HGS-1 Termination Guard, Square
65
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
ACCESSORY COMPONENTS (continued)
Thermostatic Control Kit - Millivolt Models
Feature a thermostatic ON/OFF mode as well as manual ON/OFF operation.
RC-S-Touch, State-of-the-art control with touch screen operation Catalog Number
Backlit LCD display
Transmitter wall-mounted docking station
Receiver wall-mounted or placed in the control compartment
Thermostatic or manual ON/OFF operation
ON/OFF and Timer Control Kit - Millivolt Models
Feature a timed ON/OFF mode as well as manual ON/OFF operation.
RC-S-1, Manual or up to 3-hour timer modes Catalog Number
LCD display
Shows room temperature in °F and °C
Wall clip included
Receiver wall-mounted or placed in the control compartment
Programmable weekday/weekend modes
Flame icon
Low battery indicator
Batteries included
White face plate included
Flame icon
Low battery indicator
Batteries included
Operation
900684-00D 08/2018
H8865
Model RC-S-TOUCH
H8860
Model RC-S-1
66
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
ACCESSORY COMPONENTS (continued)
Unit-Mountable Rocker Switch Kit - Millivolt Models
This rocker switch kit can be installed directly in the control compartment to provide ON/OFF operation in lieu of a wall switch.
OFF/ON Wall Switch Kit - Millivolt Models
The OFF/ON wall switch kit can be used to control the operation of the fireplace burner or blower. Install the OFF/ON wall switch in a convenient location near the fireplace.
Operation
900684-00D 08/2018
Catalog Model
80L41 FRS
Catalog Model
85L87 FWSK
Ecoflow Control Kits - Electronic Models
Ecoflow Basic Remote Control Catalog Number
Manual ON/OFF operation
Off / Continuous pilot feature
ON
OFF
Kit includes remote
HI
LO
PILOT
Continuous
Ecoflow Thermostat Multi-Function Remote Control
ON THERMO OFF
u
Cont. Pilot
°
SET
S M T W T F S
PROGRAM
P1
:
P1
A
MODE/SET
Thermostatic or Manual ON/OFF Operation
ROOM
Wall mount docking station
°
Handheld Touchscreen
P2
AM PM
P2
F2687
Model EF-BRCK
Catalog Number F2689
67
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
ACCESSORY COMPONENTS (continued)
Variable Speed Wall Switch Kit
The variable speed wall switch kit provides variable speed control if the optional FBK-100 blower kit is installed.
Operation
900684-00D 08/2018
Catalog Model
045571H VSWS
68
Innovative Hearth Products
9-5/8"
Gemini™ Series Direct-Vent Gas Fireplaces
LIGHTING INSTRUCTIONS, MILLIVOLT - ENGLISH
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Operation
900684-00D 08/2018
A. This appliance has a pilot which must be lighted by a piezo igniter. When
lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to
smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
• Donottrytolightanyappliance.
• Donottouchanyelectricswitch;donotuseanyphoneinyourbuilding.
• Immediatelycallyour gas supplier fromaneighbor’sphone.Followthegas supplier’sinstructions.
• Ifyoucannotreachyourgassupplier,callthefiredepartment.
C. Use only your hand to push in or turn the gas control knob. Never use tools.
If the knob willnot push in orturn by hand, don’ttry to repair it,call a
qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water. Immediately call
a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. (If applicable) Set the thermostat to lowest setting. Turn wall on/off switch, unit mounted on/off switch or remote control switch "OFF."
3. Turn OFF all electric power to the appliance.
4. Access the control compartment.
5. Push in gas control knob slightly and turn clockwise to "OFF."
NOTE: Knob cannot be turned from "PILOT" to "OFF" unless knob is
pushed in slightly. Do Not force.
6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step.
7. Find pilot - located in firebox on the same plane as the top of the burner.
8. Turn knob on gas control counterclockwise to "PILOT."
9. Push in control knob all the way and hold in. Immediately light the pilot by triggering the piezo igniter (pushing the button) until pilot lights. Continue to hold the control knob in for about 1-1/2 minutes after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 9.
• If knob does not popupwhen released, stop and immediately call
your service technician or gas supplier.
• If the pilot willnot stay lit after severaltries, turn the gas control
10. Turn gas control knob counterclockwise to "ON."
11. Close control compartment.
12. (If applicable) Turn on all electrical power to the appliance.
13. (If applicable) Set thermostat to desired setting. Turn wall on/off switch, unit mounted on/off switch or remote control switch "ON."
SIT
Robertshaw
Honeywell
TO TURN OFF GAS TO APPLIANCE
4.
1. (If applicable) Set the thermostat to lowest setting. Turn wall on/off switch, unit mounted on/off switch or remote control switch "OFF."
2.
Turn OFF all electric power to the appliance, if service is to be performed.
3.
Access the control compartment.
Push in gas control knob slightly and turn clockwise to "OFF." Do not force.
5. Close the main line gas shut-off valve.
6. Close control compartment.
knob to "OFF" and call your service technician or gas supplier.
Gas Control Valves
T
O
L
I
N
O
T
O
L
I
P
F
F
OUT
IN
Gas Control Knobs
ON
PILOT
OFF
PILOT
H
I
O
L
P
O
W
L
it
O
H
I
HI
LO
IN OUT
F
T
F
O
O
L
I
P
N
O
Pilot Assemblies
TPTH TP TH
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
P/N 900327-00 Rev. 0
69
Innovative Hearth Products
9-5/8"
Gemini™ Series Direct-Vent Gas Fireplaces
LIGHTING INSTRUCTIONS, MILLIVOLT - FRENCH
POUR PLUS DE SÉCURITÉ, LIRE AVANT D’ALLUMER
AVERTISSEMENT. Quiconque ne respecte pas à la lettre les instructions dans la présente notice risque de déclencher un incendie ou une explosion entraînant des dommages, des blessures ou la mort.
A.Cet appareil est muni d’une veilleuse qui doit être allumée avec un allumeur
piézo-électrique. Respectez les instructions ci-dessous à la lettre.
B. AVANT L’ALLUMAGE: Avant d’allumer la veilleuse, reniflez tout autour de
l’appareil pour déceler une odeur de gaz. Reniflez près du plancher, car certains gaz sont plus lourds que l’air et peuvent s’accumuler au niveau du sol.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
• Nepastenterd’allumerd’appareil.
• Netouchezà aucun interrupteur ; nepasvousservirdestéléphones se trouvant
dans le bâtiment.
• Appelez immédiatement votre fournisseurdegaz depuis un voisin. Suivez
1. ARRÊTEZ ! Lisez les instructions de sécurité sur la portion supérieure de cette étiquette.
2. (Si applicable) Réglez le thermostat à la température la plus basse. Tournez l’interrupteur murale, l’interrupteur sur l’unité ou le contrôle à distance à "OFF. "
3. Coupez l’alimentation électrique de l’appareil.
4. Accédez au compartiment de contrôle.
5. Enfoncez légèrement le bouton de réglage du gaz et tournez-le dans le sens des aiguilles d’une montre jusqu’à la position d’arrêt “OFF”.
Remarque: Il est impossible de tourner le bouton de “PILOT” à “OFF” à
moins qu’il ne soit légèrement enfoncé. Ne le forcez pas.
6. Attendre cinq (5) minutes pour laisser échapper tout le gaz. Reniflez tout autour de l’appareil, y compris près du plancher, pour déceler une odeur de gaz. Si vous sentez une odeur de gaz, ARRÊTEZ ! Passez à l’étape B des instructions de sécurité sur la portion supérieure de cette étiquette. S’il n’y a pas d’odeur de gaz, passez à l’étape suivante.
7. Trouver le pilote –
brûleur.
8. Tournez le bouton de contrôle sur la valve à gaz dans le sens antihoraire
vers "Pilote".
9. Enfoncez le bouton de réglage jusqu’au fond et gardez-le enfoncé. Allumez immédiatement la veilleuse en déclenchant l’allume-gaz à étincelle (en poussant le bouton) jusqu’à ce que la veilleuse s’enflamme. Continuez de tenir le bouton de réglage enfoncé pendant environ 90 secondes après l’allumage de la veilleuse. Relâchez le bouton et il sortira subitement. La veilleuse devrait rester allumée. Si
inclusivement.
1. (Si applicable) Réglez le thermostat à la température la plus basse. Tournez l’interrupteur murale, l’interrupteur sur l’unité ou le contrôle à distance à "OFF. "
2.
Coupez l’alimentation électrique de l’appareil s’il faut procéder à l’entretien.
3.
Accédez au compartiment de contrôle.
Situé dans l’âtre sur la même surface que le dessus du
elle s’éteint, répétez les étapes 5 à 8
COMMENT COUPER L’ADMISSION DE GAZ DE L’APPAREIL
les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur, appelez le service des
incendies.
C. Ne pousser ou tourner la manette d’admission du gaz qu’à la main. Ne
jamais employer d’outil à cette fin. Si la manette reste coincée, ne tentez
pas de la réparer;appelez un technicien qualifié. Quiconque tente de
forcer la manette ou de la réparer peut provoquer une explosion ou un incendie.
D. N’utilisez pas cet appareil s’il a été plongé dans l’eau, même
partiellement. Faites inspecter l’appareil par un technicien qualifié et remplacez toute partie du système de contrôle et toute commande qui ont été plongés dans l’eau.
INSTRUCTIONS D’ALLUMAGE
• Si la manette ne sesoulèvepas d’elle-même lorsqu’on la relâche,
arrêter et appeler immédiatement un technicien qualifié ou le fournisseur de gaz.
• Si la veilleuse ne reste pas allumée après plusieurs tentatives,
réglez la manette d’admission du gaz à la position OFF et appelez un technicien qualifié ou le fournisseur de gaz.
10. Tournez le bouton de réglage du gaz en sens inverse des aiguilles d’une montre jusqu’à sa position de marche “ON”.
11. Fermer le compartiment de contrôle.
12. (Si applicable) Mettez l’appareil sous tension.
13. (Si applicable) Réglez le thermostat à la température désirée.
l’interrupteur murale, l’interrupteur sur l’unité ou le contrôle à distance à "ON."
SIT
Robertshaw
Honeywell
4. Enfoncez légèrement le bouton de réglage du gaz et tournez-le dans le sens des aiguilles d’une montre jusqu’à la position d’arrêt “OFF”. Ne forcez pas le bouton.
5. Fermer la valve de gaz principale.
6. Fermer le compartiment de contrôle.
Vanne Gaz Millivolt
IN
Bouton de réglage du gaz
ON
PILOT
OFF
PILOT
H
I
O
L
T
O
L
I
P
N
O
T
O
W
L
O
it
L
I
P
O
F
F
H
I
OUT
HI
LO
IN OUT
F
T
F
O
O
L
I
P
N
O
Operation
900684-00D 08/2018
Tournez
Millivolt Pilot
TPTH TP TH
70
DANGER
VITRE CHAUDE
RISQUE DE BRÛLURES.
NE TOUCHEZ PAS UNE VITRE
NON REFROIDIE.
NE LAISSEZ JAMAIS UN ENFANT
DE TOUCHER LA VITRE.
L'écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
P/N 900328-00 Rev. 0
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
LIGHTING INSTRUCTIONS, ELECTRONIC ECOFLOW - ENGLISH
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Operation
900684-00D 08/2018
A. This appliance is equipped with an ignition device which automatically lights
the pilot. Do not try to light the pilot by hand.
B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to
smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
C. If any portion of this appliance does not operate as the instructions indicate,
do not try to repair it, call a qualified service technician. Do not use tools. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water. Immediately call
a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
OPERATING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Read the Care and Operation manual including the section on "Remote Control System," (if applicable).
3. Turn the remote control, wall switch or ON/OFF switch to "OFF."
4. Turn "OFF" all electric power to the appliance. Note: The control may have a battery backup (remove batteries, if installed).
5. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.
6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above on this label. If you don’t smell gas, go to the next step.
7. Turn on all electric power to the appliance. Note: The control may have a battery backup (install batteries, if applicable).
8. Turn the remote control, wall switch or ON/OFF switch to "ON."
9. (if applicable)
10. If the appliance will not operate, follow the instructions "To Turn Off Gas To Appliance" and call your service technician or gas supplier.
Set thermostat on remote control to desired setting.
Electronic Pilot
Assembly
Copreci Gas
Valve
Switches
Learn (Some Models)
Black Wires
Optional: IPI/Cont. Pilot
Yellow Wires
Optional: Hi/Lo
Blue Wires
On/Off
Brown Wires
TO TURN OFF GAS TO APPLIANCE
1.
Turn the wall switch or ON/OFF switch to "OFF.
2. (if applicable) Press ON/OFF button on remote control transmitter to "OFF."
DANGER
3. Turn off all electric power to the appliance if service is to be performed. Note: The control may have a battery backup (remove batteries, if installed).
4. Close the main line gas shut-off valve.
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
P/N 900426-00, Rev. 4
71
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
LIGHTING INSTRUCTIONS, ELECTRONIC ECOFLOW - FRENCH
POUR PLUS DE SÉCURITÉ LIRE AVANT DE METTRE EN MARCHE
AVERTISSEMENT. Quiconque ne respecte pas à la lettre les instructions dans la présente notice risque de déclencher un incendie ou une explosion entraînant des dommages, des blessures ou la mort.
Operation
900684-00D 08/2018
A. Cet appareil est muni d’un dispositif d’allumage qui allume
automatiquement la veilleuse. Ne tentez pas d’allumer la veilleuse manuellement.
B. AVANT DE FAIRE FONCTIONNER, reniflez tout autour de l’appareil pour
déceler une odeur de gaz. Reniflez près du plancher, car certains gaz sont plus lourds que l’air et peuvent s’accumuler au niveau du sol.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucun interrupteur; ne pas vous servir des téléphones se trouvant dans le bâtiment.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur, appelez le service des incendies.
C. Si un élément de cette unité ne fonctionne pas tel que décrit dans les
instructions, n’essayez pas de le réparer, appelez un technicien qualifié. N’utilisez-pas d’outils. Le fait de forcer la manette ou de la réparer peut déclencher une explosion ou un incendie.
D. N’utilisez pas cet appareil s’il a été plongé dans l’eau, même partiellement.
Faites inspecter l’appareil par un technicien qualifié et remplacez toute partie du système de contrôle et toute commande qui ont été plongés dans l’eau.
INSTRUCTIONS DE MISE EN MARCHE
1. ARRÊTEZ ! Lisez les avertissements de sécurité à l’endos de cette étiquette.
2. Lisez le manuel d’utilisation et d’entretien incluant la section « Système de télécommande » (si applicable).
3. Placez télécommande, l’interrupteur mural ou "on/off" en position "off."
4. Coupez l’alimentation électrique de l’appareil. Note: Le contrôleur peut avoir une batterie de secours (retirer les batteries au besoin).
5. Cet appareil est muni d’un dispositif d’allumage qui allume automatiquement la veilleuse. Ne tentez pas d’allumer la veilleuse manuellement.
6. Attendre cinq (5) minutes pour laisser échapper tout le gaz. Reniflez tout autour de l’appareil, y compris près du plancher, pour déceler une odeur de gaz. Si vous sentez une odeur de gaz, ARRÊTEZ ! Passez à l’étape B des instructions de sécurité sur la portion supérieure de cette étiquette. S’il n’y a pas d’odeur de gaz, passez à l’étape suivante.
7. Mettez l’appareil sous tension. Note: Le contrôleur peut avoir une batterie de secours (installer les batteries au besoin).
8. Placez télécommande, l’interrupteur mural ou "on/off" en position "on."
9. (Si applicable) Ajustez le thermostat sur la télécommande à l’ajustement désiré.
10. Si l’appareil ne se met pas en marche, suivez les instructions intitulées « Comment couper l’admission de gaz de l’appareil » et appelez un technicien qualifié ou le fournisseur de gaz.
Module de veilleuse
électronique
Valve électronique -
Copreci
Interupteurs
Apprenez (Quelques modèles)
fil noir
Option : IPI - Mode Intermittent Veilleuse
Jaune
Option : Hi/Lo
Bleu
MARCHE/ARRÊT
Brun
72
COMMENT COUPER L’ADMISSION DE GAZ DE L’APPAREIL
1. Placez, l’interrupteur mural ou "on/off" en position "off."
2. (Si applicable) Sélectionnez OFF sur le récepteur.
DANGER
3. Coupez l’alimentation électrique de l’appareil s’il faut procéder à l’entretien. Note: Le contrôleur peut avoir une batterie de secours (retirer les batteries au besoin).
4. Fermer la valve de gaz principale.
VITRE CHAUDE
RISQUE DE BRÛLURES.
NE TOUCHEZ PAS UNE VITRE
NON REFROIDIE.
NE LAISSEZ JAMAIS UN ENFANT
DE TOUCHER LA VITRE.
L'écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
P/N 900427-00, Rev. 4
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
900684-00D 08/2018
TROUBLESHOOTING MILLIVOLT SYSTEMS
Before troubleshooting, ensure that the fireplace main line gas shutoff valve and the wall switch are in the ON position. The following troubleshoots the fireplace only to an elementary level. For detailed remote and ignition system troubleshooting, refer to the instructions provided with the remote.
Detailed valve system troubleshooting should only be performed by a qualified service technician.
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
1. Spark igniter will
not light pilot after repeated triggering of igniter button.
WARNING: if the pilot will not light after 1 minute of attempting, wait for at least 5 minutes for gas to clear before attempting again.
2. Pilot will not stay
lit after carefully following the lighting instructions.
3. Pilot burning, no
gas to burner, Valve knob “ON,” and the (standard) burner OFF/ON switch is ON.
NOTE: If an optional* remote switch is used for burner operation, if the standard burner OFF/ON switch is still installed on fireplace it must be in the OFF position.
4. Frequent pilot/burner
outage problem.
* Optional remote switch kits—wall switch, wall thermostat or remote control.
a. Defective igniter (no spark at electrode). Check for spark at electrode and pilot; if no spark and
electrode wire is properly connected, replace igniter.
b. Defective or misaligned electrode at pilot
(spark at electrode).
Using a match, light pilot. If pilot lights, turn off pilot and trigger the igniter button again. If pilot lights, an improper gas mixture caused the bad lighting and a longer purge period is recommended. If pilot will not light – check gap at electrode and pilot – should be 1/8” to have a strong spark. If gap measures 1/8”, replace pilot.
c. Gas supply pressure errant. Check inlet gas pressure. It should be within the limits
as marked on the rating plate.
d. Pilot orifice plugged. Clean or replace pilot orifice. a. Defective pilot generator (thermocouple). Check pilot flame, it must impinge on thermocouple.
Clean and/or adjust pilot for maximum flame impingement on thermocouple. Ensure that the connection between the valve and thermocouple are tight and secure.
a. Wall switch or wires defective. Check wall switch and wires for proper connections.
Jumper wire across terminals at wall switch, if burner comes on, replace defective wall switch. If okay, jumper wires across wall switch wires at valve, if burner comes on, wires are faulty or connections are bad.
b. Thermopile may not be generating
sufficient millivolts.
Check thermopile with millivolt meter. Take reading at thermopile terminals of gas valve. Should read 325 millivolts minimum with optional wall switch OFF. Replace faulty thermopile if reading is below specified minimum.
c. Plugged burner orifice. Check burner orifice for blockage and remove. d. OFF/ON Switch and *Remote Switch are
in the “ON” position resulting in excessive resistance.
When turning on the burner using a *remote switch, ensure that the standard OFF/ON switch is in the OFF position. If both switches are in the ON position, it may result in excessive resistance (and millivolt drainage) and the burner may not come on.
a. Pilot flame may be too low or blowing
(high) causing the pilot/valve safety to
Clean and/or adjust pilot flame for maximum flame impingement on thermocouple
drop out.
Operation
73
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
900684-00D 08/2018
TROUBLESHOOTING ELECTRONIC SYSTEMS
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
1. Nothing happens
when the fireplace is turned ON/OFF.
2. The main burner
does not light and the igniter is sparking.
3. The main Burner
comes on but then goes out.
4. Soot is present on the
logs and glass.
5. Poor flame and/or
blue flame.
*The unit may have multiple gas supply shutoffs (the main gas supply valve in the house, the gas supply valve in the fireplace control compartment, and/or an additional shutoff valve near the fireplace).
a. Remote is not functioning properly. Check that the wall switch plate is set to REMOTE.
Operate the fireplace from the wall plate switch. Replace remote and/or wall switch batteries.
b. Gas is not reaching the fireplace. Check the gas supply and gas shutoff valves. * c. Unit is not receiving power. Check/replace backup batteries behind the wall plate.
Replace unit battery backup. Check building circuit breakers to ensure power is ON
to the fireplace.
a. Gas is not reaching the fireplace. Check the gas supply and gas shutoff valves. b. Loose wires to the valve. Check control compartment for any obviously loose
wiring (call a service technician, if necessary).
c. Loose wires to ignition module. Check control compartment for any obviously loose
wiring (call a service technician, if necessary).
d. Air in the gas line. Purge gas line of air (call a service technician if
required).
e. Unit is not receiving power. Replace unit battery backup. a. Gas is not reaching the fireplace. Check the gas supply and gas shutoff valves. b. Loose wires to the valve or ignition
module.
Check control compartment for any obviously loose wiring (call a service technician, if necessary).
c. Pilot flame is not engulfing the sensor. Call a service technician. d. Obstructed vent system. Call a service technician. a. Excessive flame impingement on the logs. Properly position the logs as detailed on Page 55. b. Initial fireplace operation. A white film may develop on the glass during the first
few fires as part of the burn-in process. The first few times you use the fireplace, clean
the glass after each use (AFTER THE GLASS HAS COMPLETELY COOLED); otherwise, the white film will bake onto the glass and become difficult to remove.
See glass cleaning instructions in the MAINTENANCE section of this manual.
c. Improper vent restrictor setting. Open the air shutter by adjusting the air shutter
adjustment lever according to the instructions in this manual.
d. Improper air shutter opening. Open the air shutter by pushing in the rod. a. Door seal is not properly aligned, causing
gaps and air leaks.
Remove and realign the door so the gasket seal is fully engaged around the door frame.
Operation
74
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
900684-00D 08/2018
REPLACEMENT PARTS
33” Models 35” Models 40” Models 45” Models
Catalog Number
--- Millivolt, Pilot Assembly, Natural Gas 69L17 1 69L17 1 69L17 1 69L17 1
--- Millivolt, Pilot Assembly, Liquid Propane 69L18 1 69L18 1 69L18 1 69L18 1
--- Millivolt Piezo Igniter 10K86 1 10K86 1 10K86 1 10K86 1
--- Millivolt Piezo Igniter Wire 56L21 1 56L21 1 56L21 1 56L21 1
--- Millivolt Pilot Generator 60J79 1 60J79 1 60J79 1 60J79 1
--- Millivolt Thermocouple 74L57 1 74L57 1 74L57 1 74L57 1
--- Millivolt Pilot Tube 74L56 1 74L56 1 74L56 1 74L56 1
--- MIllivolt Electrode and Cable H6212 1 H6212 1 H6212 1 H6212 1
--- Orifice Holder H7257 1 H7257 1 H7257 1 H7257 1
--- Gas Flex Line Connector 93L32 1 93L32 1 93L32 1 93L32 1
--- Gas Valve, Millivolt, Natural Gas H6209 1 H6209 1 H6209 1 H6209 1
--- Gas Valve, Millivolt, Liquid Propane 88J53 1 88J53 1 88J53 1 88J53 1 1 Log Set, Forest Oak F3188 1
--- Vent Restrictor Base H8987 1 H8987 1 H8987 1 H8987 1
--- Vent Restrictor Wing H8988 1 H8988 1 H8988 1 H8988 1
--- Door Latch Assembly H1264 1 H1264 2 H1264 2 H1264 2
2 Vent Stopper Plug J7356 1 J7356 1 J7356 1 J7356 1 3 Burner Assembly J7402 1 F1843 1 F1844 1 F1844 1
Astria
®
Diamond Grate
(Traditional)
J7399 1 J7399 1 J7400 1 J7400 1
4
--- Manning Glass Gasket F2116 1 F2116 1 F2116 1 F2116 1
--- Trim Kit (Stainless) n/a n/a F2468 1 F2469 1 n/a n/a
--- Trim Kit (Black) n/a n/a F2470 1 F2471 1 n/a n/a
--- Fiberboard Standoff Kit, 4” F3052 1 J7436 1 J7440 1 J7448 1
--- Astria® Badge (logo) J7593 1 J7593 1 J7593 1 J7593 1
Qty
5 Hood F1900 1 F1837 1 F1838 1 F1901 1
6 Barrier F1902 1 F1839 1 F1840 1 F1903 1 7 Glass Door F1905 1 F1841 1 F1842 1 F1906 1 8 Assembly Access Panel F3704 1 F3703 1 F3701 1 F3702 1
--- Kit Hinge Latch Left and Right F3705 1 F3705 1 F3705 1 F3705 1
--- Kit Barrier Bracket and Magnet Left and Right F3706 1 F3706 1 F3706 1 F3706 1
--- Touch-Up Paint (interior) F3373 1 F3373 1 F3373 1 F3373 1
--- Glowing Embers 88L53 1 88L53 1 88L53 1 88L53 1
--- Volcanic Stone 80L42 1 80L42 1 80L42 1 80L42 1
Catalog
Number
F3189
Qty
Catalog
Number
1
F3190
Qty
1
Catalog
Number
F3190
Operation
Qty
1
75
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
900684-00D 08/2018
REPLACEMENT PARTS (continued)
33” Models 35” Models 40” Models 45” Models
Catalog Number
Qty
ECOFLOW PARTS
--- Pilot Assembly, Ecoflow, Natural Gas J7935 1 J7935 1 J7935 1 J7935 1
--- Pilot Assembly, Ecoflow, Liquid Propane J7962 1 J7962 1 J7962 1 J7962 1
--- Gas Valve, Ecoflow, Natural Gas J7936 1 J7936 1 J7936 1 J7960 1
--- Gas Valve, Ecoflow, Liquid Propane J7961 1 J7959 1 J7959 1 J7959 1
--- Wire harness Traditional, Ecoflow J7956 1 J7956 1 J7956 1 J7956 1
--- Regulator, Liquid Propane J7958 1 J7958 1 J7958 1 J7958 1
--- Regulator, Natural Gas J7934 1 J7934 1 J7934 1 J7934 1
--- Ecoflow V Wire J7933 1 J7933 1 J7933 1 J7933 1
--- Ecoflow Remote wire harness F2690 1 F2690 1 F2690 1 F2690 1
--- Ecoflow RF Control Module
---
Ecoflow
Power Adaptor
---
Ecoflow
Battery Holder
Switch, Rocker, IPI/CPI, Burner On/Off
---
Switch, Rocker, Burner Hi/Lo F3456
---
---
Switch, Rocker, Momentary, Learn F2964
9
Ecoflow Wireless Wall Switch F2660
F2694
J7930 1 J7930 1 J7930 1 J7930 1 J7931 1 J7931 1 J7931 1 J7931 1
80L41
1
2 1 1
1
Catalog Number
F2694
80L41
F3456
F2964 F2660
Qty
1
2 1 1
1
Catalog Number
F2694
80L41
F3456
F2964 F2660
Qty
Catalog
Number
1
2 1 1
1
F2694
80L41
F3456
F2964 F2660
Operation
Qty
1
2 1 1
1
33” Models 35” Models 40” Models 45” Models
Catalog
Number
Qty
Catalog
Number
Qty
Catalog
Number
Qty
Catalog
Number
Qty
BURNER ORIFICES
Orifice, #49, Natural Gas 21L82 1 --- --- --- --- --- ---
Orifice, #48, Natural Gas --- --- J7910 1 --- --- --- ---
Orifice, #44, Natural Gas --- --- --- --- 60J80 1 --- ---
Orifice, #43, Natural Gas --- --- --- --- --- --- 99K75 1
Orifice, #57, Propane Gas J7385 1 --- --- --- --- --- ---
Orifice, #56, Propane Gas --- --- 62L37 1 --- --- --- ---
Orifice, #55, Propane Gas --- --- --- --- 19L52 1 --- ---
Orifice, #54, Propane Gas --- --- --- --- --- --- 99K79 1
76
Innovative Hearth Products Gemini™ Series Direct-Vent Gas Fireplaces
REPLACEMENT PARTS (continued)
Cat. No. Model Description
F2991 Gemini35DMN-B 35” DV, MV, Top/Rear Vent F2992 Gemini35DMP-B 35” DV, MV, Top/Rear Vent F2993 Gemini35DEN-B 35” DV, Elec, Top/Rear Vent F2987 Gemini40DMN-B 40” DV, MV, Top/Rear Vent F2988 Gemini40DMP-B 40” DV, MV, Top/Rear Vent F2989 Gemini40DEN-B 40” DV, Elec, Top/Rear Vent F2985 Gemini45DEN-B 45” DV, Elec, Top/Rear Vent
5
Operation
900684-00D 08/2018
6
7
1
3
4
9
8
ON
OFF
HI
LO
2
WARNING
Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
AVERTISSEMENT
Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées.
WARNING
Never use substitute materials. Use of non-approved parts can result in poor performance and safety hazards.
77
Innovative Hearth Products
______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
NOTES
Gemini™ Series Direct-Vent Gas Fireplaces
NOTES
Operation
900684-00D 08/2018
78
Innovative Hearth Products
®
Astria
Brand Gas Fireplace
Limited Lifetime Warranty
THE WARRANTY
Innovative Hearth Products ("IHP") Limited Lifetime Warranty warrants your Astria® brand gas fireplace ("Product") to be free from defects in materials and workmanship at the time of manufacture. The product body, firebox and barrier carry the Limited Lifetime Warranty. Ceramic glass carries the Limited Lifetime Warranty against thermal breakage only. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the Limited Lifetime Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components for up to five years. THERE ARE EXCLUSIONS AND LIMITATIONS to this Limited Lifetime Warranty as described herein.
COVERAGE COMMENCEMENT DATE
Warranty coverage begins on the date of purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.
EXCLUSIONS AND LIMITATIONS
This Limited Lifetime Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.
This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The product body, firebox and barrier carry the Limited Lifetime Warranty from the date of installation. Vent components, trim components and paint are excluded from this Limited Lifetime Warranty. The following do not carry the Limited Lifetime Warranty but are warranted as follows:
Burner – Repair or replacement for five years from the date of installation Gas components & electrical components – Repair or replacement for one year from the date of installation Gaskets – Repair or replacement for one year from the date of installation Gold & nickel plating - Replacement for two years from date of installation. Excludes tarnishing Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component Light bulbs & batteries – Replacement for 90 days from the date of installation Logs – Replacement for five years from the date of installation against thermal breakage only Optional blowers & remote controls – Repair or replacement for one year from the date of installation Optional glass doors & optional glass accessories – Repair or replacement for 90 days from the date of installation Optional surrounds – Stone/Natural Materials: Replacement for one year against cracking or breakage due to thermal stress. Other Materials: Replacement for one
year. Excludes surface and hairline cracks and scratches or slight color changes that do not affect the operation or safety of the unit
Tempered Glass -Replacement for one year from the date of installation
Parts not otherwise listed carry a 90 day warranty from the date of installation. Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the Product.
IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fire, flood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance (The Product must be subjected to normal use. The Product is designed to burn either natural or propane gas only. Burning conventional fuels such as wood, coal or any other solid fuel will cause damage to the Product, will produce excessive temperatures and could result in a fire hazard.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or inefficiency resulting from faulty installation or application of the Product.
IHP is not responsible for inadequate fireplace system draft caused by air conditioning and heating systems, mechanical ventilation systems, or general construction conditions which may generate negative pressure in the room in which the appliance is installed. Additionally IHP assumes no responsibility for drafting conditions caused by venting configurations, adjoining trees or buildings, adverse wind conditions or unusual environmental factors and conditions that affect the operation of the unit.
This Limited Lifetime Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction, which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.
LIMITATION ON LIABILITY
It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified herein.
In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after repair or replacement, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose.
IHP makes no expressed warranties except as stated in this Limited Lifetime Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty. No one is authorized to change this Limited Lifetime Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces
do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this Limited Lifetime Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
IHP reserves the right to investigate any and all claims against this Limited Lifetime Warranty and to decide, in its sole discretion, upon the method of settlement. To receive the benefits and advantages described in this Limited Lifetime Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP. Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a
contractor that is not approved without first obtaining IHP's prior written consent.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notified of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1769 East Lawrence Street; Russellville, AL 35654 or visit our website at WWW.ASTRIA.US.COM.
Printed in U.S.A. © 2013 Innovative Hearth Products
P/N 900199-00, Rev. C 02/2018
Innovative Hearth Products 1769 East Lawrence Street • Russellville, AL 35654
79
Innovative Hearth Products
P900684-00
Gemini™ Series Direct-Vent Gas Fireplaces
Astria.us.com
Record the following important information about your fireplace:
Installation and Operation Instructions
900684-00D 08/2018
Fireplace model number
Fireplace serial number
Date fireplace was Installed
Type of gas fireplace uses
Dealer name
Innovative Hearth Products (IHP) reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2016 Innovative Hearth Products P/N 900684-00 Rev. D 08/2018
1769 East Lawrence Street • Russellville, AL 35654
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