Astria fireplaces Brentwood LV User Manual

INSTALLATION AND OPERATION INSTRUCTIONS
Brentwood™ LV
EPA Wood-Burning Fireplaces P/N 900095-00 REV. C 06/2016
MODEL
Brentwood LV
Shown with louver kit installed
A French manual is available upon request. Order P/N 900096-00.
Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce 900096-00.
Shown with clean face kit installed
THIS UNIT REQUIRES THE INSTALLATION OF A
FINISHING KIT. SEE “PARTS REQUIRED”
SECTION FOR DETAILS
Fireplace, Also For Use In
Manufactured Homes With Solid Fuel Only.
WARNING
• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appli­ance. Severe burns may result.
• Carefully supervise children in the same room as appliance.
If small children are present in the home, it is
• recommended that this appliance be fi tted with an adjustable safety gate or barrier screen.
This installation manual will enable you to obtain a safe, effi cient and dependable installation of your fi replace system. Please read and understand these instructions before beginning your installation.
IHP wood-burning fi replaces are designed for use as a supplemental heater. They are not intended for continuous use as a primary heat source.
SAVE THESE INSTRUCTIONS
FOR FUTURE REFERENCE
WARNING
• The fi replace cannot be operated without a door or fi rescreen. Consult your dealer to select the correct door or fi rescreen. Important! To assure proper alignment of glass
• doors: Install this fi replace in a square and plumb condition, using shims as necessary at sides and/or bottom.
Install the fi replace only as described in these instructions.
Listed to standards: ULC-S610 & UL-127
CUS
Report # 14-180 EPA Cert. No. 537
P900095-00
IMPORTANT! GENERAL SAFETY PRECAUTIONS. READ AND UNDERSTAND THESE SAFETY
RULES BEFORE YOUR FIRST FIRE.
WARNING
THE FIREPLACE MUST BE OPER­ATED WITH THE DOOR FULLY OPENED OR DOOR FULLY CLOSED. IF THE DOORS ARE LEFT PARTLY OPENED, GAS AND FLAME MAY BE DRAWN OUT OF THE FIREPLACE OPENING, CREATING RISKS OF BOTH FIRE AND SMOKE. IF THE UNIT IS OPERATED WITH THE DOORS FULLY OPENED, THE OPTIONAL FIRESCREEN MUST BE USED.
WARNING
NEVER use gasoline, gasoline­type lantern fuel, kerosene, charcoal lighter fl uid, naphtha, engine oil or similar liquids to start or “freshen up” a fi re in this fi replace. Keep any fl ammable liquids a safe distance from the fi replace at all times.
WARNING
THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOGS OR A FIREPLACE INSERT. TO REDUCE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET OR FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS FIREPLACE.
WARNING
Never leave your fi replace unat­tended while it is burning.
WARNING
To avoid the risk of damaging fi replace materials and increas­ing the risk of fi re, do not use the fi replace to cook or warm food.
2
WARNING
Use care when selecting window treatments for windows located near the fi replace. Avoid using combustible flowing window treatments such as curtains on nearby windows that are of suf­fi cient length to be blown in front of an open fl ame when the window is opened. Keep any combustible furniture, materials or decorative pillows at least 48" (1219 mm) from the front fi replace opening.
WARNING
Never modify or alter your fi replace system in any way. To do so may create a potential fi re hazard and void the limited warranty
, listings
and approvals of this system.
IMPORTANT
When burning wood, use SOLID NATURAL DRY WELL-SEASONED WOOD ONLY. Hardwoods are rec­ommended (soft woods tend to burn very quickly).
• DO NOT burn treated wood, charcoal, coal, trash, cardboard, driftwood, woods dipped in tar, Christmas tree greens, pitch, pine tar, creosote, chemical chimney cleaners, fl ame colorants, poly­styrene packaging, wood prod­ucts with synthetic binders (i.e. plywood). Plywood, lumber and other misc. materials can produce abnormally high temperatures, sputtering and smoking fi res and may contain hazardous chemicals to treat insects and fungus.
• Burning unapproved fuels can produce excessive temperatures, beyond the design capabilities of the fi replace and may produce excess sparks or may contain hazardous chemicals. Burning unapproved fuels can result in a chimney fire, a house fire, personal injury, death or loss of property.
WARNING
Never leave children unattended when there is a fi re burning in the fi replace.
WARNING
Always ensure that the air inlet to the fi replace is free from debris and any other obstructions that can block the entrance of air.
IMPORTANT
WHEN INSTALLED IN A MOBILE OR MANUFACTURED HOME:
• Mobile or manufactured home installations must be installed in accordance with the requirements of the Department of Housing and Urban Development (HUD) “Mobile Home Construction and Safety stan­dards” for US or Canada Mortgage and Housing Corporation (CMHC) for Canada.
• The fi replace must be fastened to the fl oor by unfolding and screwing the small tabs on both sides at the bottom of the fi replace.
• It is necessary to have access openings, for inspection purpose only, into built-in enclosures sur­rounding the fi replace installation. Such openings to require a house­hold tool for access.
• The vapor barrier of the mobile home shall be as close as possible of the location where the chimney assembly penetrates the ceiling and roof structure with no interfer­ence to the required clearance to combustible material.
• When the mobile or manufactured home has a fl at roof, the Attic Radia­tion Shield must be installed from below going through the roof (See Figures 29b and 29d).
• Warning: Do not install in a sleeping room.
• Caution: The structural integrity of the manufactured home fl oor, wall, and ceiling/roof must be maintained.
WARNING
Neither the manufacturer nor the seller warrants “smoke free” operation nor are we respon­sible for inadequate system draft caused by mechanical systems, general construction conditions, inadequate chimney heights, adverse wind conditions and/or unusual environmental factors or conditions beyond our control.
CONGRATULATIONS!
PARTS REQUIRED
When you purchased your new wood fi replace, you joined the ranks of thousands of individuals whose answer to their home heating needs refl ects their concern for aesthetics, effi ciency and our environment. We extend our continued support to help you achieve the maximum benefi t and enjoyment available from your new wood fi replace.
Thank you for selecting a IHP wood fi replace as the answer to your home supplemental heating needs.
TABLE OF CONTENTS
SAFETY RULES and Specifi cations for Mobile or Manufactured
Home Installation .........................Page 2
Introduction ......................................Page 3
Parts Required .................................Page 3
Optional Equipment ...........................Page 3
Operating The Fireplace ....................Page 4
Fuel ...................................................Page 4
Combustion Control .........................Page 4
Refueling For Best Performance .......Page 5
Smoking – Causes And
Troubleshooting ............................Page 5
Important Cautions ...........................Page 5
Maintaining Your
Brentwood™ LV Fireplace.............Page 6
Chimney Maintenance .......................Page 6
Dealing With A Chimney Fire .............Page 6
Finish Door Casing Care ....................Page 6
Disposing of Ashes ...........................Page 6
Refractory Installation .......................Page 7
Door Installation ...............................Page 7
Door Adjustment ...............................Page 7
Glass Care - Replacement .................Page 8
Glass Care - Cleaning ........................Page 8
Gasket Replacement ........................Page 8
Fireplace Installation ........................Page 8
Locating The Brentwood LV Fireplace ..Page 8
Installing The Finishing Kits ..............Page 9
Framing, Facing And Mantel ..............Page 10
Hearth Extension Requirements .......Page 10
Cold Climate Installations ..................Page 10
Fireplace and Framing Dimensions ...Page 11
Insulated Chase Construction ...........Page 12
Nailing Flanges ..................................Page 12
Facing / Mantel ..................................Page 13
Hot Air Ducting Installation ..............Page 14
Gravity Kit .........................................Page 14
Central Forced Air Kit ........................Page 15
Outside Air Kit ..................................Page 16
Chimney System ...............................Page 17
Chimney Installation Notes ...............Page 17
Chimney Installation Instructions ......Page 18
Offset Chimney Installation ...............Page 19
Angled Wall Radiation Shield ............Page 21
Chimney Support Installation ............Page 22
Chimney Chase And
Multiple Terminations......................Page 22
Chimney Adaptor ..............................Page 22
Masonry Application Instructions .....Page 23
Installation Accessories ....................Page 24
Replacement Parts ............................Page 25
Specifi cations ....................................Page 25
Clearance to Combustibles ................Page 25
Chimney Components Lists ..............Page 27
Warranty ...........................................Page 29
Product Reference Information .........Page 30
THE FIREPLACE
INTRODUCTION
The Brentwood™ LV wood-burning fi replace is an energy effi cient, heat circulating, closed combustion fi replace. You will receive a lifetime of comfort and enjoyment from your fi replace provided it is installed, maintained and oper­ated properly.
Please read these instructions and retain
this manual for future reference.
Before beginning the fi replace installation,
consult the local authorities to obtain your building permit and check your local building codes. Install the fi replace only as described in these instructions and using only IHP components.
• This fi replace has been tested for CAN/ULC S610-M87 and ANSI/UL 127 under report number 3011202. It has also been tested for EPA 40 C.F.R Part 60, section 60.532(b). Certifi cate number 537.
The Brentwood LV fi replace is not intended for
use with a gas log set. Do not use a fi replace insert or any other product with this fi replace unless it is specifi ed by IHP for use with this appliance. Failure to follow these instructions will void the certifi cation and the warranty of the fi replace and may result in an unsafe installation.
• IHP wood fi replaces are designed for use as a supplemental heater. They are not intended for continuous use as a primary heat source.
Fireplace Model Brentwood LV
.Finishing Kit - Required *
...(Order Separately)
- Louver kit OR
- Clean face obstruction plate kit. Must be used in conjunction with a gravity vent kit.
*SEE “INSTALLING THE FINISHING KITS” SECTION FOR THE ASSEMBLY OF THE FIN­ISHING KITS.
.Black steel door - Required
...(included w/fi replace)
.Outside air kit - Required
...(included w/fi replace)
. Blower kit with thermo-disc
... (included w/fi replace)
6” diameter chimney
- model ASHT+,
*
S-2100+, HT6000+, HT6103+ or AC manu­factured by Security Chimneys International™ only, including:
- Chimney lengths
- Elbows (where necessary)
- Associated components as per these installation instructions
• 6” diameter chimney
DTC manufactured by DuraVent
- Model DuraTech®
**
®
only,
including:
- Chimney lengths
- Elbows (where necessary)
- Associated components as per these installation instructions
OPTIONAL EQUIPMENT
• Additional Equipment (optional)
- AC chimney adaptor
(required if using AC chimney)
- AC chimney outside air kit
- Gravity venting system
- Central forced air kit
- Blower speed control
- Rigid Firescreen

Not tested under EPA certification. If installed, this appliance no longer quali­fi es for EPA certifi cation. Check with local authorities having jurisdiction for require­ments in your area.
Available from Security Chimneys™
* **
*
Available from DuraVent
®
3
OPERATING THE FIREPLACE
Fuel - USE SOLID NATURAL WOOD FUEL
This appliance is designed to burn dry
ONLY.
seasoned natural wood only (see Page 6 for a list of prohibited fuels). Failure to burn proper fuels only will void the certifi cation and the warranty of the appliance. Hardwoods
ferred to softwoods since the energy content of wood is relative to its density. Hardwoods will result in a longer burning fi re and less frequent refueling. A moisture content of 15% to 20% (seasoned) is recommended. Wood that has been cut and split and let to dry under a cover for a period of one year will usually meet that criteria. The required drying time will vary depending on the climate. Wood that is packed tight together will take longer to dry. Seasoned wood is darker in color than wet wood and will have visible cracks in the grain on the ends. Excessively wet wood will be diffi cult to burn and will result in lower effi ciency, increased creosoting and deposits on the glass and in the chimney. Excessively dry wood will burn well but will also have higher emissions and shorter burning time.
DO NOT OVERFIRE THIS HEATER
Attempts to achieve heat output rates that exceed heater design specifi cations can result in permanent damage to the heater.
First Fires
Before using the fi replace make sure to remove the plastic wrapping and EPA label on door. Remove any glue residue left by the label using mild soap.
The fi rst fi ve or six fi res should be small fi res of short duration (about 30 to 60 minutes).
This will help cure the refractory bricks. During the fi rst few fi res of this appliance there may be some odor and smoke due to the curing of the paint, dust accumulation and burning off of lubricants used in the manufacturing process. It may set off a smoke alarm located in the same room. For this reason the room should be well ventilated for the fi rst few fi res.
WARNING
Be careful adding wood fuel to the fi re or handling fi replace tools such as shovels, tongs or pokers.
4
are pre-
WARNING
The bottom refractory can be cracked by excessive abuse such as tossing heavy logs onto the grate or gouging with fi replace tools. Exercise caution when adding wood to your fi replace.
Building a Fire (starting and maintaining a fi re)
To start a fi re, place several crumpled up balls of newspaper in the fi rebox. Place small dry pieces of kindling on top of the paper, criss-crossing the kindling so that there are air spaces in be­tween. Keep the fuel far back enough so that air can get underneath. Open the air controls fully and light the newspaper. Once the newspaper and the kindling is well ignited, close the door. Once the kindling fi re is well established, cord wood can be added (see Primary Air Combus- tion Control section for proper operation of the air controls).
The unit will burn best with 2-3 pieces of cord wood spaced 1 to 2 inches apart and allowing air to get under the fuel. Criss-crossing or ar­ranging the fuel so that air can get underneath, will help the fi re to get started easily. The unit should be operated with the air control fully open long enough to get the cord wood well ignited.
COMBUSTION CONTROLS
Primary Air and Air Boost Controls
There is no fl ue damper in the Brentwood LV fi replace. As is common with air tight stoves, the combustion air control sets the fl ow of air entering the fi rebox. This allows for a more precise control of the fi re. The combustion air control is located below the door on the left side. The main source of air (primary air) entering the fi rebox can be diminished by moving the air combustion control from left to right. The primary air is fully opened when the air control is completely moved to the left. The air control device can also be used to add an extra boost of air especially during fi re start up and reloading of the unit. Pulling the air combustion control will induce an air boost at the base of the fi re allowing an easier fi re start up. When the fi re is well established, the control can be pushed in to shut down the air boost allowing for a longer burn time. The combustion air control should be in the closed position (primary air and air boost) when the fi replace is not in use. This will minimize air leakage up the chimney. The combustion air control should be opened before opening the door to minimize the possibility of back draft coming into the room.
Accelerated Combustion
The maximum heat output for the Brentwood LV fi replace is achieved by burning with the door closed and the combustion air opened and pulled out. By this method, the Brentwood
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
LV fi replace can produce up to 55,000 BTU of heat per hour. However, it will be necessary to reload with wood every one or two hours. This is the least effi cient method of burning the Brentwood LV fi replace.
Use caution when fi ring with the combustion air control wide open. Only burn cord wood in this manner. Small dry pieces of softwood and construction scraps will burn very intensely using this method and may damage the fi rebox.
Push to Close Air Boost
Pull to
Open
Air Boost
Slow
Medium
Accelerated
Figure 1
Medium Combustion
This is the recommended mode of operating the Brentwood™ LV fi replace and should be the one normally used since it will deposit the least amount of creosote on the glass and in the chimney. The combustion air control must be 3/4 closed (Figure 1) and pushed in to close the air boost. The precise setting will depend on many factors, including chimney length and the moisture content of the wood.
For instance, a long chimney will necessitate closing the damper more. To obtain the proper combustion, close the damper completely, then open it about 1/4” to 1/2”. Three medium size pieces of wood should be burning on a bed of hot coals. The heat output will be approximately 30,000 BTU per hour and the loading time will be about every 3-4 hours. Softwoods may be burned using this method but the time will be substantially reduced.
Slow Combustion
When the air combustion control is completely closed, the fi replace is in a slow combustion phase. If the hearth is hot enough, slow combus­tion will not extinguish the fi re, but there will be a noticeable change in the fl ame pattern. The fl ames will be slow and may appear dirty if the wood is too wet (moisture content of 20% and more). Do not allow the wood to burn without fl ame, since this will produce excessive creosote in the unit.
Creosote may accumulate on the glass door. This method of burning should be used only after operating the Brentwood LV fi replace with the air control opened
(Figure 1) to produce a hot
fi re for about an hour or at medium pace for at least three (3) hours. Slow combustion can be used at night in order to reduce the heat output and to prolong the burn. The loading time will be between 6-8 hours.
REFUELING FOR BEST PERFORMANCE
The Brentwood LV fi replace will operate best if attention is given to operating the unit with the damper fully opened
(fi gure 1)
after refueling in order to bring the fi rebox and the chimney system up to their optimum operating tempera­ture. Combustion effi ciency is relative to fi rebox temperature. A temperature of 932º F (500º C) and up, with a visible fl ame, in the upper part of the fi rebox indicates a maximum effi ciency. To obtain this temperature, the fi replace must be operated with the primary air and air boost controls fully opened during 10 to 20 minutes after reloading, depending on the heat and on the moisture content of the wood.
Once you have reached the desired temperature, the air boost can be closed and the primary air set to a medium setting. You know you have reached the desired temperature when, closing the primary air control, you can see a fl ame at the top of the fi rebox. The benefi t of this technique will be cleaner glass, less creosoting, greater effi ciency and the most pleasing fi re for your enjoyment. If your fi replace is equipped with a forced air system, make sure the central blower is turned off during reloading to avoid smoking problems.
SMOKING – CAUSES AND TROUBLESHOOTING
To reduce the likelihood of smoking when open­ing the door, set the combustion air controls to the left before opening the door. Your fi replace has been designed and tested to provide smoke free operation. Occasionally, there may be a small amount of smoking upon lighting the fi re, until the chimney heats up but this should not continue. If the fi replace continues to smoke it is probably for one of the following reasons:
A. Negative pressure in the house -
As the fi re burns, air goes up the chimney.
This air must be replaced through leakage into the house or through the outside air duct. When operating the Brentwood LV fi replace, open a nearby window temporarily to check if there is adequate replacement air supply.
B. Blowers operating (e.g.: range hood) -
These blowers draw air out of the house and may actually cause a negative pressure in the house. Turn off all blowers and open a nearby window to determine if this is the cause of the problem.
C. Wet wood - Wet or tarred wood will smoulder
and smoke instead of burning properly.
dealer can help you determine if you have properly seasoned wood for burning.
D. Dirty or blocked chimney - Check to make
sure the chimney is clear and clean.
call a certifi ed chimney sweep or use a properly sized chimney brush to clean.
E. Chimney not long enough - The minimum
chimney height is twelve (12) feet (3.7 m) not including the fi replace height. The chimney must extend at least three (3) feet (915 mm) above its point of contact with the roof and at least two (2) feet (610 mm) higher than any roof or wall within ten (10) feet (3 m) of it. When installed with offsets, the minimum chimney height is fi fteen (15) feet. Additional height will increase draft and will decrease the tendency to smoke.
F. Poor chimney draft - With no fi re, there should
be suffi cient draft to exhaust cigarette smoke introduced under the baffl e. Chimneys installed against an outside wall without protection may generate back draft problems which will cause start-up problems. To prevent this, open a nearby window, roll up a piece of paper and light it. Then, hold it in the upper part of the fi rebox to warm up the chimney. Wait until the draft is suffi cient, then start the fi re.
G. Blower for forced air kit operating - Make
sure that the blower is in the “off” position when you open the fi replace door for reloading.
Your
If dirty
IMPORTANT CAUTIONS
A. Do not block the hot air vents to the fi replace
as this will cause the fi replace to overheat.
B. Never use gasoline, gasoline-type lantern
fuel, kerosene, charcoal lighter fl uid, or similar liquids to start or ‘freshen up’ a fi re in this fi replace. Keep all such liquids well away from the fi replace while it is in use.
C. Do not burn coal. The sulphur in coal will
corrode the fi rebox and chimney.
D. Do not burn driftwood which has been in the
ocean or salt water. The salt will corrode the fi rebox and chimney.
E. Do not burn wood in the area in front of the
grate.
F. Do not abuse the unit by burning paper, or
cardboard or construction material such as pressed wood, plywood or lumber. Wood protectors, metallic paper, coal, plastic, waste, sulphur and/or oil will damage the fi replace.
G. Do not allow the wood to smoulder or burn
without fl ame, since this will produce excessive creosote in the unit
as well as
increased particulate emissions.
Smoke Detectors Recommended
Since there are always several potential sources of fi re in any home, we recommend installing smoke detectors. If possible, install the smoke detector in a hallway adjacent to the room (to reduce the possibility of occasional false activation from the heat produced by these
appliances). If your local code requires a smoke detector be installed within the same room, you must follow the requirements of your local code. Check with your local building department for requirements in your area.
Carbon Monoxide Monitor Recommended
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning are similar to the fl u with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Some people are more affected by carbon mon­oxide than others, including pregnant women, people with heart or lung disease or anemia, those under the infl uence of alcohol, and those at high altitudes.
It is against federal regulations to operate wood heaters in a manner inconsistent with operating instructions in the manual.
MAINTAINING YOUR BRENTWOOD™ LV FIREPLACE
Have your product inspected at least once a year by a qualifi ed service technician to ensure gaskets, air tubes, baffl es, and vent­ing are in good repair to ensure proper per­formance. Have degraded items replaced by a qualifi ed service technician.
This wood heater needs periodic inspection and repair for proper operation. Consult the owner’s manual for further information. It is against federal regulations to operate this wood heater in a manner inconsistent with the operating in this manual.
Creosote - Formation and Need for Removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney fl ue of a slow-burning fi re.
As a result, creosote residue accumulates on the fl ue lining. When ignited this creosote makes an extremely hot fi re.
The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred.
When creosote has accumulated it shall be removed to reduce the risk of a chimney fi re.
When the creosote accumulation is large, a creosote fi re in the chimney can damage the chimney and overheat the surrounding wood framing. Creosote formation in a chimney can be minimized by making sure there is always visible fl ame burning, avoid smouldering fi res and by proper refuelling techniques.
5
Chimney Maintenance
Regular chimney inspection and maintenance combined with proper operation will prevent chimney fi res. Keep your chimney clean. Do not allow more than 1/16” (1.6 mm) creosote build up in your chimney. The amount of creosote will depend on variables such as frequency of use and type of fi re. We recommend that you:
A. Initially inspect the chimney system weekly.
From this, you will learn how often it will be necessary to clean your chimney.
B. Have your chimney cleaned by a qualifi ed
chimney sweep. If you wish to clean it yourself, we recommend using a stiff plastic or non-metallic brush. If a metal brush is used, its size should be slightly smaller than the fl ue to avoid damaging the chimney. Do not use a brush that will scratch the stainless steel interior of the chimney.
C. Do not expect chemical cleaners to keep
your chimney clean. The rain cap can be removed for inspection and/or cleaning of the chimney.
Top Baffl e Removal Prior to Cleaning The Chimney
Before starting to clean your chimney, we recommend that you remove the top baffl e to avoid creosote dust collection at the top of the baffl e. Follow these steps to set the top baffl e out of the way:
1. Remove the side refractory holder. They are located at the top of the refractory.
2. Lift the front baffl e.
3. Slide the back baffl e under the front baffl e. You now have access to the chimney.
Figure 2a - Top Baffl e Removal
Figure 2b - Top Baffl e Removal
6
Dealing With a Chimney Fire
Regular chimney maintenance and inspection can prevent chimney fi res. If you have a chimney fi re, follow these steps:
1. Close the fi replace door and the combustion air controls.
2. Alert your family of the possible danger.
3. If you require assistance, alert your fi re department.
4. If possible, use a dry chemical fi re extin­guisher, baking soda or sand to control the fi re. Do not use water as it may cause a dangerous steam explosion.
5. Check outside to ensure that sparks and hot embers coming out of the chimney are not igniting the roof.
6. Do not use the fi replace again until your chimney and fi replace have been inspected by a qualifi ed chimney sweep or a Fire De­partment Inspector.
Achieving Clean Burns
Check the exhaust in about 15 to 20 minutes (see below). Large amounts of smoke indicate an improper burn setting (either too high or too low). Adjust and recheck in 5 to 10 minutes.
OK
What does “Well-Seasoned” mean?
When a tree is cut down, the wood is green, full of sap and moisture. This moisture content can exceed 80%, which must be reduced to less than 20%. Wood properly seasoned is then capable of generating the heat the stove was designed to provide.
Green wood does not burn easily. Attempting to burn green wood often results in a lot of smoke and very little fi re. Time is the most important factor in seasoning wood. Ideally the moisture content should be reduced to 11-20%.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
NOTE: The use of a fi rewood moisture meter is recommended to ensure the fi rewood contains less than 20% moisture.
Seasoning Guide
Softwoods - 6 months to 18 months Hardwoods - 12 months to 24 months
Logs that are 5” diameter across or larger should be split in half, three pieces if over 8 inches, and four pieces when over a foot across. If a tree has been dead for 2 - 4 years it still needs to be cut, split, and seasoned for 6 to 24 months depending on the wood.
Standard
8 Ft.
8'
(2.4M)
Cord of Wood
4 Ft.
(1.2M)
4 Ft. (1.2M)
4'
4'
Prohibited Fuels
This heater is designed to burn natural wood only. Higher effi ciencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods. DO NOT BURN:
• Garbage;
• Lawn clippings or yard waste;
• Materials containing rubber, including tires;
• Materials containing plastic;
• Waste petroleum products, paints or paint thinners, or asphalt products;
• Materials containing asbestos;
• Construction or demolition debris;
• Railroad ties or pressure-treated wood;
• Manure or animal remains;
• Salt water driftwood or other previously salt water saturated materials;
• Unseasoned wood;
• Christmas tree branches;
• Paper products, colored paper, cardboard, plywood, or particleboard;
• gasoline;
• naphtha;
• engine oil;
• fl ammable liquids;
• solvents;
• grease; or
• coal
The prohibition against burning these materials does not prohibit the use of fi re starters made from paper, cardboard, saw dust, wax and similar substances for the purpose of starting a fi re in an affected wood heater.
Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke.
materials may overheat the fi replace, causing damage to the unit, a fi re or even possibly ignit­ing a chimney fi re if the chimney is creosoted.
Burning unapproved fuel, resulting in excessive pollutants being emitted, may be prohibited and subject to a fi ne or other penalty by the authority having jurisdiction in your area.
Finish Door Casing Care
Use a glass cleaner and a soft cloth to polish the casing. Do not use abrasives such as steel wool, steel pads or an abrasive polish for they may scratch the casing’s fi nish.
Intense fi ring with these
DISPOSING OF ASHES
WARNING
Disposal of Ashes: Ashes should be placed in a steel container with a tight fi tting lid and moved outdoors immediately. The closed container of ashes should be placed on a non-combustible fl oor or on the ground well away from all combustible materials, pend­ing fi nal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.
Remove ashes only when the fi re is out and the ashes are cold (24 to 48 hours after the fi re is out). Do not leave the ashes in the house as they
give off carbon monoxide and other toxic gases.
REFRACTORY REPLACEMENT
The intense heat of the fi re will normally cause hairline cracks in the refractory. These cracks can be minimized by proper curing as described in “First Fires”. They will not normally dimin­ish the effectiveness of the refractory. If large cracks develop, then the refractory should be replaced. To replace the refractory bricks, fol­low these steps:
1. Remove the front refractories
2. Remove the bottom refractory
3. Remove the left side refractory
4. Remove the right side refractory
5. Remove the back refractory
6. Remove the front ceramic baffl e
7. Remove the rear ceramic baffl e To install the new refractories, follow the above steps in reverse.
DOOR INSTALLATION
Your fi replaces door has been factory installed and adjusted.
To remove the door simply unscrew the top hinge from the door then lift the door (without touching the trim over the door) to disengage the male part of the bottom hinge from the female part.
The door adjustment has been set at the factory. If the fi t is still not perfect, you can adjust the door using the hinge screws.
DOOR ADJUSTMENT
The door may need to be adjusted to be com­pletely airtight. The gaskets’ air-tightness can be adjusted using the adjustment screw located on the right side of the fi replace facade (An Allen key #1/8 – not supplied - will be necessary for this adjustment).
Checking Door Seal - A one-inch strip of paper may be used to perform a test of the integrity of the door seal. Close the door on the paper in at least eight points. It is normal to feel only a slight amount of friction. The door gasket does not need to be “tight” in all areas, since a small amount of leakage is not hazardous or detrimental to the performance of your fi replace.
Figure 4 - Door Removal
Hinge Screws
Whenever ashes get 3 to 4 inches deep in your fi rebox, and when the fi re has burned down and cooled, remove excess ashes. Leave an ash bed approximately 1 inch deep on the fi rebox bottom to help maintain a hot charcoal bed.
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Figure 3
7
6
5
1. Front Refractories
4
2. Bottom Refractory
3. Left Side Refractory
4. Right Side Refractory
5. Back Refractory
6. Front Ceramic Baffl e
7. Rear Ceramic Baffl e
2
1
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 5
Gasket Adjustment Screw
WARNING
• Use only a IHP glass doors, specifi cally designed for the Brentwood™ LV fi replace.
The fi replace cannot be oper­ated without door or fi rescreen. Consult your dealer to select the correct replacement door
or fi rescreen.
• Important! To assure proper alignment of glass doors: Install this fi replace in a square and plumb condition, using shims as necessary at sides and/or bottom.
7
GLASS CARE
Glass Replacement
The glass used for the Brentwood™ LV fi replace is a high temperature ceramic glass (1,400° F / 760° C). If the glass breaks, it must be replaced with an identical ceramic glass. Tempered glass or ordinary glass will not withstand the high temperatures of the Brentwood LV fi replace. Replacement glass should be purchased from a IHP dealer (see “Replacement Parts”, Page 25).
DO NOT OPERATE THE UNIT WITH CRACKED OR BROKEN GLASS.
Glass Cleaning
The Brentwood LV fi replace is designed to keep the glass clean under normal operating conditions. If the Brentwood LV fi replace is operated continuously with the combustion air controls closed, the glass will tend to get dirty unless the fuel, fi rebox and glass are maintained at hot temperatures (see “Refueling For Best Performance”). To clean the glass, there are a number of specially designed cleaners. Your IHP dealer can recommend a suitable cleaner which is available in your area. Regular household glass cleaners will not clean creosote. Do not
use abrasives such as steel pads, steel wool or oven cleaner as they will scratch the glass.
DO NOT USE CHEMICAL GLASS CLEANERS ON PAINTED SURFACES AS IT MAY CAUSE THE PAINT TO PEEL.
CAUTION : DO NOT ALLOW WINDOW CLEANER TO GET IN CONTACT WITH DOOR OR PAINT ON FACADE OR DOOR. ONCE CLOSED, CONTACT OF GLASS CLEANER WITH THE FIREPLACE FACADE CAN PROVOKE PAINT PEELING OFF.
Gasket Replacement
Remove the door from the unit (see Page 7) and lay it on a clean unabrasive surface. To replace the gasket, fi rst remove all of the old gasket and gasket cement. Make sure that the surface is totally clean before applying new cement (a high temperature silicone caulking rated at 500° F [260° C] is suitable) or adhesion problems may result. Apply gasket cement to the gasket channel and install the new gasket. This replacement part is available from your IHP dealer in the following dimensions:
Gasket Length* Dimensions Part No.
74
Around Glass
On Door Frame
(1880)
77-3/4 (1975)
Table 1
3/16” x 1”
(4.8 x 25.4)
3/4 dia.
(19)
* Inches (millimeters)
PR-SR1685J
PR-SR1823O
FIREPLACE INSTALLATION
Locating The Brentwood LV Fireplace
The best location to install your fi replace is determined by considering the location of windows, doors, and the traffi c fl ow in the room where the fi replace is located, allowing space in front of the unit for the hearth extension and the mantel, and taking into consideration the location of the hot air ducts (optional), outside air kit and chimney.
If possible, you should choose a location where the chimney will pass through the house without cutting fl oor or roof joists (see fi replace dimen­sions Page 11).
Usually, no additional fl oor support is needed for the fi replace. The adequacy of the fl oor can be checked by fi rst estimating the weight of the fi replace system. Weights are given in the appendix. Note the fl oor construction and consult your local building code to determine if additional support is needed.
The Brentwood LV fi replace may be installed directly on the fl oor or on a raised base (for proper guidelines, refer to “Hearth Extension Requirements”) and a minimum of 6’8” (2 m) measured from the base of the appliance to the ceiling is required.
When selecting the location, the chimney outlet position and the direction of the wind are impor­tant factor affecting the chimney performance. To allow a maximum draft and to reduce wind turbulence, the chimney must:
• Penetrate the highest part of the roof.
• Be installed as far as possible of roof offsets, trees or any other obstructions that may cause wind turbulence and back drafts in the chimney.
• The least amount of offsets (elbows) pos­sible. NOTE: A maximum of 2 offsets is
allowed.
Location Recommended
Marginal Location
Wind Direction
Location Not Recommended
Location Not Recommended
Outside Air Intake Facing the Wind
Figure 6
8
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
INSTALLING THE FINISHING KITS
The Brentwood™ LV requires the installation of a fi nishing kit. Two options are available:
1. Louver kit (part number: LOUVRECF) OR
2. Clean face kit (part number: CAPPINGCF)
Installing The Louver Kit
The louver kit includes two identical louver assemblies. The louvers must be oriented so the angular parts of the grills are towards the front and the bottom and the cotter pins are at the bottom.
Insert the top of the louver rods in the top trims holes. Than insert the bottom of the rods in the holes at the bottom of the opening. The cotter pins will rest on the bottom trim in order to vertically locate the louvers.
Fireplace Face
The gravity kit MUST BE used with the clean face kit to allow hot air fl ow that would normally come out of the top louver. ANY OTHER INSTALLATION MAY RESULT IN THE FIREPLACE OVERHEATING AND POTENTIALLY CAUSE A FIRE.
See Gravity Kit section on Page 14 to install the gravity vent kit.
Installation Steps:
1. Install the side fi nishing trim, making sure to differentiate the left from the right. The shortest end bend should be towards the bottom.
2. Install the right side trim. The full length fl at part must rest against the right side face frame, the center bend must be oriented towards the outside of the unit and the bends towards the inside. The end bend on top must be pushed between the crossing
trim and the right side frame. This can be diffi cult because these are close together to allow a good look when using the louver kit. The part will be fi xed in place when installing the other parts.
3. Repeat with the left trim.
4. Install the top obstruction plate in the top opening, oriented so the insulation faces the inside and the 1/2 inch bend is towards the outside and the bottom. The part is pressure installed to keep from using screws that could interfere with your fi nishing material. Place the bottom bend on the lower trim and push on it to insert the top bend. Push on the part so the ends lie well on the fi replace face.
5. Install the bottom part the same way. Make sure to push the part to the bottom to leave the required air space.
6. (Optional) You can use rivets or sheet metal screws on all four (4) corners to secure the installation.
2
1
3
2
Figure 7
Installing The Clean Face Kit
The clean face kit includes four parts. Two trims, left and right, are used to cover the edge of the fi nishing material on the sides, and two obstruction plates to cover the top and bottom openings allowing to install the fi nishing material closer to the door.
WARNING: The bottom obstruction plate is designed to leave an opening area for the convection air to circulate and cool your fi replace. NEVER BLOCK THIS AIR SPACE TO AVOID OVERHEATING THE FIREPLACE AND POTENTIALLY CAUSE A FIRE IN YOUR HOME.
1
1
3
Figure 8
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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