Astria Oracle Cat 42, Oracle Cat 50 Installation And Operation Instructions Manual

Page 1
Installation and Operation Instructions
AstriaTM Indoor/Outdoor Wood Burning Fireplace
P/N 126761-01 Rev. A 01/2014 Models
Oracle Cat 42 Oracle Cat 50
P126761-01
SAVE THIS BOOK
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
This wood burning fireplace complies with UL127 CAN/ULC-S610-M87 standard as a FACTORY BUILT FIREPLACE.
This fireplace is approved for use as a wood furning fireplace or for use with a vented gas log approved to ANSI Z21.60 or Z21.84 standards or for use with a vent-free gas log heater approved to ANSI Z21.11.2 standard.
FOR CANADA: The authority having jurisdiction (such as the municipal building department, fire department, etc.) should be contacted before installation to determine the need to obtain a
Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour consultation ultérieure.
Ce foyer au bois est conforme aux UL 127 CAN/ULC­S610-M87 norme comme une USINE CONSTRUITE CHEMINÉE.
POUR LE CANADA: L’autorité compétente (comme le service municipal du bâtiment, les pompiers, etc.) doit être contacté avant l’installation afin de déterminer la nécessité d’obtenir un permis.
permit. This appliance may be installed in an aftermarket permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
AVERTISSEMENT : Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incindie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed
by a qualified installer, service agency or the gas supplier.
— Ne pas entreposer ni utilizer d’essence ni d’autres
vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous
servir des téléphones se trouvant dans le bâtiment où vous trouvez.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.
— L’installation et l’entretien doivent être assurés par un
installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
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OWNER’S OPERATION AND
PFS
USC
INSTALLATION MANUAL
INDOOR/OUTDOOR WOOD
BURNING
ORACLE CAT 42 AND ORACLE
CAT 50
SERIES MASONRY FIREPLACES
WITH INSULATION
®
These models meet the EPA Wood Burning Fireplace Program Phase 2 emission level. NOTE: To ensure proper
replace operation, the catalyst should be replaced at a minimum of 3 years and a maximum of 5 years.
SAVE THIS BOOK
This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain re­placement parts or accessory items when needed. Keep it with your other important papers.
This replace is approved for use as a wood burning replace or for use with a vented gas log approved to
ANS Z21.60 and Z21.84 standards.
This wood burning replace complies with UL127-CAN/ ULC-S610-M87 standard as a FACTORY BUILT FIREPLACE.
FOR CANADA: The authority having jurisdiction (such as the municipal building department, re department, etc.) should be contacted before installation to deter­mine the need to obtain a permit.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
For more information, visit www.Astria.US.com
Page 3
WARNING: Improper installation, adjustment, altera-
tion, service or maintenance can cause injury, property damage or loss of life. Refer to this manual for assis­tance or additional information. Consult a qualied installer or local distributor.
TABLE OF CONTENTS
Safety .................................................................. 2
Specications ...................................................... 3
Fireplace Installation............................................ 6
Venting Installation .............................................. 8
Firebrick Wall Installation ................................... 13
Optional Gas Line Installation............................ 16
PureFire Installation........................................... 17
IMPORTANT: Check local codes before installing this replace.
Before beginning the installation of the fireplace, read these instructions through completely.
• This INNOVATIVE HEARTH PRODUCTS fireplace and its components are safe when installed according to this installation manual. Unless you use IHP components, which have been designed and tested for the replace system, you may cause a re hazard.
• The INNOVATIVE HEARTH PRODUCTS warranty will be voided by and IHP dis­claims any responsibility for the following actions.
a. Modification of the fireplace, com-
ponents, doors, air inlet system and damper control.
b. Use of any component part not manu-
factured or approved by INNOVATIVE HEARTH PRODUCTS in combination
with a IHP replace system. Proper installation is the most important step in ensuring safe and continuous operation of the replace. Consult the local building codes as to the particular requirements concerned with the installation of all factory built replaces.
Glass Door Installation ...................................... 18
Operation and Maintenance Guidelines ............ 19
PureFire Emissions Control System .................. 20
Technical Service............................................... 22
Replacement Parts ............................................ 22
Parts ................................................................. 23
Accessories ....................................................... 27
SAFETY
FOR YOUR SAFETY
• Do not store or use gasoline or any other ammable vapors or liquids in the vicinity of this or any other appliance.
• Due to high temperatures, the appliance should be located out of trafc and away from
furniture and draperies.
• Do not place clothing or other ammable materials on or near
the appliance.
• Never leave children unat­tended when a re is burning in the replace.
WARNING: Use solid wood or processed solid fuel relogs only. When processed wood fuel re logs are used, do not poke or stir the logs while they are burn­ing. Use only re logs that have been evaluated for the application in replace and refer to re log warnings and caution markings on packaging prior to use.
WARNING: Do not install a
replace insert in this box unless
the manufacturer's instructions
with the insert specically state this replace has been tested for
use with this insert.
This replace is not intended to be used as a substitute for a furnace to heat an entire home. Use for supplemental heat only.
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42" MODEL
51 1/8"
5/8"
SPECIFICATIONS
30 1/2" 22 3/4"
15 3/4"
17 5/8"
4 3/8"
29"
26 3/8"
3
41
/8"
42" HEARTH
21
23"
3
/4"
(Ref.)
1
/4"
1
67"
61"
58"
49"
11"
30"
OUTSIDE AIR ACCESS
GAS LINE ACCESS
10 1/2"
4 1/2"
9 1/2"
3 1/2"
81/2"
13"
7"
1"
42"
Figure 1 - 42" Model - Oracle Cat 42
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50" MODEL
23" (Ref.)
SPECIFICATIONS Continued
38 1/2" 24"
19 1/4"
28 1/2"
17 5/8"
43/8"
34 3/8"
49 3/8"
50" HEARTH
21
3
/4"
1
/4"
1
OUTSIDE
4 1/2"
AIR ACCESS
GAS LINE ACCESS
10 1/2"
9 1/2"
3 1/2"
8 1/2"
13"
17"
67"
61"
58"
49"
11"
30"
7"
1"
50" 59"
Figure 2 - 50" Models Model - Oracle Cat 50
126761-01A 5
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FIREPLACE INSTALLATION
Not Required at Nailing Flanges
SELECTING LOCATION
To determine the safest and most efcient location for the replace, you must take into consideration the following guidelines:
1. The location must allow for proper clear­ances (see Figures 5 and 6).
2. Consider a location where replace will not be affected by drafts, air conditioning ducts, windows or doors.
3. A location that avoids cutting of joists or roof rafters will make installation easier.
4. An outside air kit is available with this replace (see Optional Outside Air Kit on page 7).
MINIMUM CLEARANCE TO COMBUSTIBLES
Back and sides of replace 1 1/2" min.* Front of replace 48" min. Floor** 0" min. Perpendicular wall to opening 18" min.
Top spacers 0" min. Mantel clearances Chimney outer pipe surface 2" min.
* Not required at nailing anges ** See step 2 of Framing
see Mantels, page 6
WARNING: Do not pack
required air spaces with insula-
tion or other materials. A restop
thimble (38FST or FST30) is
recommended.
Minimum/Maximum Chimney Height for Residential Installation
Minimum height of chimney, measured from base of replace to ue gas outlet of termina­tion, is 16 feet for straight ue or a ue with one elbow set. Maximum distance between elbows is 6 feet. For systems with two elbow sets, minimum height is 22 feet. Maximum height of any system is 50 feet. This measure­ment includes replace, chimney sections and height of termination assembly at level of the ue gas outlet (see Figure 14, page 10).
Minimum/Maximum Chimney Height for
Outdoor Installation
Minimum height of chimney, measured from base of replace to ue gas outlet of termina­tion, is 9.5 feet (minimum of 4 feet of chimney pipe sections required for outdoor installation).
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FRAMING
1. Frame opening for replace using dimen­sions shown in Figures 2 and 3.
2. If replace is to be installed directly on carpeting, tile (other than ceramic) or any combustible material other than wood ooring, replace must be installed upon a metal or wood panel extending full width and depth of replace.
3. Set replace directly in front of this open­ing and slide unit back until nailing anges touch side framing.
4. Check level of the replace and shim with sheet metal if necessary.
5. Before securing fireplace to prepared framing, ember protector (provided) must be placed between hearth extension (not supplied) and under bottom front edge of replace to protect against glowing embers falling through. If replace is to be installed on a raised platform, a Z-type ember pro­tector (not supplied) must be fabricated to t your required platform height. Ember protector should extend under replace a minimum of 1 1/2". Ember protector should be made of galvanized sheet metal (28 gauge minimum to prevent corrosion.
6. Using screws or nails, secure replace to framing through anges located on sides of replace.
67.125"
58.125"
45.25" (36" Models)
51.25" (42" Models) 59" (50" Models)
Figure 3 - Framing Dimensions
61" (36" Models) 65" (42" Models) 71" (50" Models)
86.5" (36" Models) 92" (42" Models)
100" (50" Models)
Figure 4 - Corner Installation
30.125"
28.250" (36" Models)
1
/2"
Maintain 1 Clearance at Sides and Back of Fireplace
1
1
/2" Clearance
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FIREPLACE INSTALLATION
Continued
Note: For outdoor installations, fireplace enclosure must allow for adequate drainage and fresh air ventilation. It is recommended that a sealed, corrosion resistant catch pan with provision for drainage be installed under
replace within replace enclosure.
HEARTH EXTENSION
A hearth extension projecting a minimum of 20" in front of and a minimum of 12" beyond each side of replace opening is required to protect combustible oor construction in front of replace. Fabricate a hearth extension using a material which meets the following specications: a layer of noncombustible, inorganic material having a thermal conduc­tivity of K=0.84 BTU IN/FT, HR. F (or less) at 1" thick. For example, if the material selected has a K factor of 0.25, such as glass ber, the following formula would apply:
0.25 x 1.0" = 0.30" thickness required
0.84
Thermal conductivity "K" of materials can be obtained from manufacturer or supplier of noncombustible material. If hearth extension is to be covered, use noncombustible mate­rial such as tile, slate, brick, concrete, metal, glass, marble, stone, etc. Provide a means to prevent hearth extension from shifting and seal gap between replace frame and hearth extension with a noncombustible material (see Figure 5).
WARNING: Hearth extension
is to be installed only as shown
in Figure 4.
Seal Gap
Fireplace Front
MANTELS
A mantel may be installed if desired (see Figure
6). Woodwork such as wood trims, mantels or any other combustible material projecting from front face must not be placed within 18" of replace opening. Combustible materials above 18" and projecting more than 1 1/2" from replace must not be placed less than 21" from the top opening of the replace (NFPA STD 211, Sec. 7-3.3.3).
Mantels or any other combustible material also may come up to side edge of black metal face of replace as long as projections from front face fall within limit shown in Figure 6.
12 1/4" Ref.
6"
Ref.
Top View of Fireplace
33°
3" Nom.
11/2" Max.
21" Min.
18" Min.
Fireplace Opening
11.5"
Combustible Material
Safe
Zone for Projection of Combustible Materials
Upper
Section of
Fireplace
FIREBOX
Ember Protector
Fireplace Front Raised Hearth
Ember Protector
Fireplace Front Elevated
Ember Protector
Figure 5 - Hearth Extension
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Seal Gap
Hearth
Extension
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33°
SAFE ZONE
18" Min. to
Perpendicular
Side Wall
Figure 6 - Mantel Clearances to
Combustible Material
3" Max.
4.5"
Combustible Material Must Not Overlap Front Face
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VENTING INSTALLATION
OPTIONAL OUTSIDE AIR KIT (MODEL AK4/AK4F)
The installation of an outside air kit should be performed during the rough framing of the replace due to the nature of it's location. Outside combustion air is accessed through a vented crawl space (AK4F) or through a sidewall (AK4).
CAUTION: Combustion air
inlet ducts shall not terminate in attic space.
The maximum height for the air vent can not exceed 3 feet below the ue gas outlet of the
termination.
Secure to Collars with Metal Tape, Screws or Straps (Min. of 1/4" x 20" in size)
Air Inlet Location Must Allow For Bushes or Snow
Air Inlet Eyebrow
Vented Crawl Space (Check Local Codes Before Installing in a Vented Crawl Space)
Figure 7 - Outside Air Kit
CHIMNEY PIPE
The INNOVATIVE HEARTH PRODUCTS chimney system consists of 12", 18", 24", 36" and 48" snap-lock, double-wall pipe seg­ments, planned for maximum adaptability to individual site requirements. Actual lengths gained after tting overlaps must be taken into consideration (lineal gain) and are given in the lineal gain chart (see Figure 8). Lineal Gain is the actual measurable length of a part after two or more parts are connected. For Canada, use chimney parts designated "HT".
Vent Hood Required for Wall Installation
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WARNING: The opening in the collar around the chimney at the top of the replace must not be obstructed. Never use blown insulation to ll the chimney
enclosure.
PART NO. DESCRIPTION GAIN
Georgian Fireplace 66 1/2" 12-12DM
12-12HT
18-12DM
18-12HT
24-12DM
24-12HT
36-12DM
36-12HT
48-12DM
48-12HT RLT-12D
RLT-12HT
STL-12D
* The lineal gain for the terminations is mea­sured to the ue gas outlet height.
15 3/8"
Galvanized
Outer Pipe
12"
Stainless Inner Pipe
ASSEMBLY AND INSTALLATION OF DOUBLE WALL CHIMNEY SYSTEM
Each double wall chimney section consists of a galvanized outer pipe, a stainless steel inner ue pipe and a wire spacer. The pipe sections must be assembled independently as the chimney is installed. When connecting chimney directly to the replace, the inner ue pipe section must be installed rst with the lanced side up. The outer pipe section can then be installed over 5 the ue pipe section with the hemmed end up. Press down on each pipe section until the lances securely engage the hem on the replace starter. The wire will assure the proper spacing between the inner and outer pipe sections.
LINEAL GAIN
Pipe Section 10 5/8"
Pipe Section 16 5/8"
Pipe Section 23 5/8"
Pipe Section 34 5/8"
Pipe Section 46 5/8"
Round Termination 7 3/4"
Square Chase-Top
with Slip Section
Figure 7 - Lineal Gain
*
7" to 15"*
Hemmed End
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VENTING INSTALLATION
Continued
Continue to assemble chimney sections as outlined above, making sure that both the inner and outer pipe sections are locked to­gether. When installing double wall snap-lock chimney together, it is important to assure the joint between the chimney sections is locked. Check by pulling chimney upward after locking. The chimney will not come apart
OFFSET
OFFSET CHART (22-50 FT. SYSTEM HEIGHT)
RISE CHIMNEY LENGTH
A B 12" 18" 24" 36" 48"
4 3/8" 16 3/8" 9 3/4" 25 1/2"
12 3/4" 30 3/4"
15" 34 3/4"
18" 40" 21 1/4" 46 1/4" 23 3/4" 49 1/4" 27 3/4" 56 3/4"
30" 60 3/4"
33" 66"
36" 71" 38 1/4" 75" 41 1/4" 80 1/4"
45" 86 3/4" 46 3/4" 89 1/2"
51" 97" 53 1/4" 101" 56 1/4" 106 1/4" 59 1/4" 111 1/2" 61 3/4" 115 1/2" 64 3/4" 120 3/4" 68 1/4" 127"
70" 130" 74 1/4" 137 1/2" 76 3/4" 141 1/2" 79 3/4" 146 3/4"
Screws
ELBOW SET ONLY
1
1
1
1 1
1
1 1
1 1
1 1
2
1 1 1
2
1 1 1
1 1 2
1 1 1
1 2
1 2
2 1 1 1 2 1 2 1
1 2 1
4
B
1
1
2
if properly locked. It is not necessary to add screws to keep the chimney together (excep­tion, see Figure 9).
USING ELBOW OFFSETS (30E-12DM)
1.
To achieve desired offset, you may install combinations of 12", 18", 24", 36" and 48" length of double wall pipe (see offset chart and Figure 9).
2.
Chimney weight above offset rests on re­turn elbow. Straps must be securely nailed to rafters or joists (see Figure 9, details A and B).
3. Maximum length of pipe between sup­ports (return elbow or 12S-12DM) is 6' of angle run. Maximum of two 6' angle run sections per chimney system (see Figure 11, page 9).
4. All pipe connections between the offset and return must be secured with two screws on the outer pipe only (see Figure 9). Do not penetrate the inner stainless.
Straps
Straps
Straps
Detail B
Angle Firestop
Straps
Detail A
Return Elbow
Figure 11 - Ceiling Support Pipe
12S-12DM
CAUTION: THE STRUCTURAL
INTEGRITY OF THE MANUFACTURED
HOME FLOOR, WALL, AND CEILING/
ROOF MUST BE MAINTAINED.
See Detail A
2" Min.
See Detail B
A
Figure 10 - Elbow Offset
126761-01A 9
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WARNING: DO NOT INSTALL IN
SLEEPING ROOM OF MOBILE HOMES.
Page 10
VENTING INSTALLATION
Continued
Return Elbow
Offset Elbow
6' Max.
Return Elbow
6' Max.
Offset Elbow
A B C
Figure 11 - Typical Offset Terminations
Offset Elbow
Return Elbow
Offset Elbow
FIRESTOP SPACERS (FS-10)
Firestop spacers are required at each point where the chimney penetrates a oor space. Their purpose is to establish and maintain the required clearance between the chimney and the combustible materials. When the pipe passes through a framed opening into a living space above, the restop must be placed onto the ceiling from below as shown in Figure 12.
They also provide complete separation from one oor space to another or attic space as required by most codes. When the double wall pipe passes through a framed opening into an attic space, the restop must be placed into an attic oor as shown in Figure 13.
Existing Ceiling
Frame
Firestop
Spacer
Screws or Staples (Min. of 8)
Figure 12 - Firestop Spacer with Living
Space Above Ceiling
Return Elbow
6' Max.
Offset
6' Max.
Firestop
Spacer
Elbow
Figure 13 - Firestop Spacer with Attic
Space Above Ceiling
Return Elbow
Ceiling Support Pipe 12S-12DM
6' Max.
Screws or Staples (Min. of 8)
6' Max.
Existing Ceiling
Frame
PENETRATING ROOF
To maintain a 2" clearance to the pipe on a roof with a pitch, a rectangular opening must
be cut.
1. Determine center point through which pipe will penetrate roof.
2. Determine center point of roof. Pitch is distance the roof drops over a given span, usually 12". A 6/12 pitch means that roof drops 6" for each 12" measured horizon­tally down from roof rafters.
3. Use roof opening chart (Figure 14, page
10) to determine correct opening length and ashing required.
4. Remove shingles around opening mea­sured. Cut out this section.
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VENTING INSTALLATION
Continued
5. Add next sections of pipe until end penetrates roof line. Check to see that proper clearances are maintained. Extend chimney by adding sections of double wall pipe until pipe is minimum of 30" above highest point of roof cutout. Termination and chimney must extend a minimum of 36" above highest point where it passes through roof.
19.5" Min.
2" Min.
2" Min.
30" Min.
2" Min.
Opening "A"
Installing Flashing on a Metal Roof
When installing the ashing on a metal roof, it is required that putty tape be used between the ashing and the roof. The ashing must be secured to the roof using #8 x 3/4" screws and then sealed with roof coating to prevent leak­age through the screw holes. A roof coating must also be applied around the perimeter of the ashing to provide a proper seal.
Storm Collar
Flashing
Overlap Shingles Top and Sides Only
Cone
Nail Only
Outer Perimeter
of Flashing
Pitch Slope Opening
"A" Max.
Flat 19.5" V6F-10DM
0-6/12 26.6° 22' V6F-10DM
6/12-12/12 45.0° 27" V12F-10DM
Used Flashing
Model No.
Figure 14 - Roof Opening Measurements
FLASHING INSTALLATION (V6F-10DM OR V12F-10DM)
Determine the ashing to be used with the roof opening chart. Slide ashing over pipe until base is at against roof. Replace as many shingles as needed to cover exposed area and ashing base. Secure in position by nailing through shingles (see Figure 15). DO NOT NAIL THROUGH FLASHING CONE.
Underlap Shingles at Bottom
Figure 15 - Flashing Installation
Storm Collar Installation (SC2-1)
Place storm collar over pipe and slide down until it is snug against the open edge of the ashing (see Figure 16). Apply waterproof caulk around the perimeter of the collar to provide a proper seal.
Chimney
Pipe
Waterproof Caulk
Storm Collar
Flashing
Figure 16 - Storm Collar
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Page 12
VENTING INSTALLATION
Continued
Terminations/Spark Arrestor
The replace system must be terminated with the listed round top or chase terminations. In any case, refer to the installation instructions supplied with the termination.
CAUTION: Do not seal open-
ings on the rooftop ashing. Fol-
low the installation instructions provided with the termination
being used.
Stainless Inner Flue
Pipe
Secure
Termination to Outer
Pipe with 3
Screws
Overlap Shingles (Top and Sides of Flashing Base)
Figure 17 - Termination
RLT-12D
Level of Flue Gas
Outlet
Waterproof Caulking
Storm Collar
Flashing
Underlap Shingles
18"
Min.
Typ.
24" Min.
24" Min.
Figure 18 - Multiple Chase Installation
10 FOOT RULE
All ue gas outlet chimney terminations must extend a minimum of 3 feet in height above the highest point where it passes through the roof and must be at least 2 feet above the highest point of the roof that is within a horizontal distance of 10 feet (see Figure 19).
3' Min.
Level of Flue Gas
Outlet
10'
2' Min.
3' Min.
10'
2' Min.
CHASE INSTALLATIONS
Instructions for chase installations are included with the chase style termination chosen. In a multiple chase installation, be sure to provide adequate distance between terminations to prevent smoke spillage from one termination to another. We suggest that terminations be separated at least 24", center to center and stacked at a vertical height dif­ference of 18" (see Figure 18).
Note: If a decorative shroud is to be installed,
contact the manufacturer for specications.
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Figure 19 - 10 Foot Rule
FINISHING FIREPLACE
Combustible materials, such as wallboard, gypsum board, sheet rock, drywall, plywood, etc. may make direct contact with sides and top around the replace face. It is important that combustible materials do not overlap the face itself. Brick, glass, tile or other noncombustible materials may overlap the front face provided they do not obstruct essential openings like louvered slots or any other opening. When overlapping with a noncombustible facing material, use only noncombustible mortar or adhesive.
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Page 13
FIREBRICK WALL INSTALLATION
IMPORTANT: Installation of brick should be done after the re-
place is placed in a permanent location.
1. The replace is shipped with the hearth preinstalled. It is held in place for ship­ping with 3 shipping brackets (Figure 20). Remove these brackets before installing any of the other rebrick walls.
Shipping Brackets
Figure 20 - Removing Shipping Brackets
2. Install the left and right rebrick walls. There is a bracket with 2 tabs on the bottom of each rebrick wall. Angle the wall into the replace opening and into the slots on the side of the hearth (Figure
21), then tilt the top of the panel toward the rebox surround.
Slot
Hearth
Figure 21 - Slots for Firebrick Walls
3. Secure the rebrick wall using 2 of the retainers provided. The bracket will slip underneath the metal lip on the top of the wall and screw into the inner dome of the replace (Figure 22).
Right Wall
Right Face
Retaining
Bracket
Leading Bricks
Figure 22 - Installing Side Walls
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Page 14
FIREBRICK WALL INSTALLATION
Continued
4. Install the rear rebrick wall last. Place the wall face side down on the hearth with the bottom of the wall toward the rear of the rebox and the top toward the front of the replace. Tilt the wall up toward the back of the rebox. Secure with 2 rear retaining brackets provided (Figure 23).
Retaining
Bracket
Figure 23 - Installing Rear Wall
5. It is recommended that the joints between all rebrick walls be grouted for a more nished look. See left for grouting instruc­tions.
For more information and to watch a how to video go to www.fmiproducts.com and select Technical Support.
GROUTING INSTRUCTIONS
Material provided: Bag of cement Bag of sand Material required: Piping bag Joints striker Heavy duty mixing bucket Sponge or Wet Cloth
1. Moisten brick surface with damp sponge or spray bottle just prior to application. When bricks are wet, any excess grout mixture on bricks will easily wipe off.
2. In a heavy duty mixing bucket, add equal parts cement and sand. Add enough water and mix together well using a power drill with mixing wand attachment to a yogurt like consistency. Not adding enough water can lead to grout falling out after burning.
3. The overall length of piping bag should be about 16". If the bag is longer than 16", cut it down to size by removing end with larger opening. This will make the bag easier to handle.
4. Put grout mixture into piping bag making sure the smaller opening is downward and over a moist towel to avoid spilling. Place a wet towel over the bucket making sure it is directly on the surface of grout mixture. This will keep the mixture moist and it will not dry out before use.
5. Grout all joints where two rebrick walls come together.
6. Using a trowel, remove excess grout mix­ture by moving trowel in the direction of the joint. Grout mixture in the joint should now be ush with brick surface. If not enough grout is applied into each space, grout may fall out after burning.
7. Using a joint striker, smooth out grout line.
Allow 72 hours before
operating replace.
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126761-01A14
Page 15
FIREBRICK WALL INSTALLATION
Continued
INSTALLING SCREEN
1. Slide round end of screen rod into rings at top of screen. Attach one push-on nut to end of rod before attaching last ring of screen.
2. Insert the round end screen rod into hole on the left and right side of smoke shelf (Figure 24).
3. Mount at end of screen rod with #10 x 5/8" to center of smoke shelf.
4. Install other screen rod in same manner.
Rating
Plate
Figure 24 - Installing Fireplace Screen
Hole for Screen
Rod
Leading Bricks
INSTALLING GRATE RETAINERS
1. Place the provided grate retainers on the hearth as shown in Figure 25. The back of the retainer will be ush with the rear rebrick wall. Mark the center of the hole on the hearth with a marker.
2. Drill two holes in the hearth in the marked locations using a masonry 3/16" drill bit.
3. Secure grate retainer with masonry screws provided.
WARNING: Risk of re! Re-
place grate with INNOVATIVE
HEARTH PRODUCTS grate only (see Parts, page 22). This grate has been designed to keep the operation of your replace safe and efcient.
Figure 25 - Installing Grate Retainers
126761-01A 15
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Page 16
OPTIONAL GAS LINE INSTALLATION
Gas line hook up should be done by your supplier or a qualied service person.
Note: Before you proceed, make sure your gas supply is turned off.
Use only a 1/2" black iron pipe and appropri­ate ttings.
1. Remove knockout indentation on refrac­tory or rebrick wall located above refrac­tory hearth oor. Knockout indentation must be rmly tapped with any solid object such as a 1/2" dowel until it is released. Remove fragmented portions of refractory (see Figure 26).
2. Remove gas line cover plate located on either side of replace and pull out insula­tion from gas line conduit sleeve. Save insulation for reuse. Replace screws.
3. Run a 1/2" black iron gas line into replace through the rear at gas line conduit sleeve (if using a raised platform, add height). Provide sufcient gas line into replace chamber for tting connection (see Figure 27).
Note: Secure incoming gas line to wood
framing to provide rigidity for threaded end.
4. Repack insulation around gas line and into sleeve opening. Seal any gaps between gas line and refractory knockout hole with refractory cement or commercial furnace cement, Install the gas appliance or cap-off gas line if desired.
CAUTION: All gas piping and connections must be tested for leaks after the installation
is completed. After ensuring
that the gas valve is on, apply
soap and water solution to all
connections and joints. Bubbles forming show a leak. Correct all leaks at once. DO NOT USE AN OPEN FLAME FOR LEAK TESTING AND DO NOT OPER­ATE ANY APPLIANCE IF A LEAK IS DETECTED. LEAK TESTING SHOULD BE DONE BY A QUALI­FIED SERVICE PERSON.
WARNING: Do not operate an unvented gas log set in this re­place with the chimney removed.
Outside of
Fireplace
Gas Line Conduit
Insulation
Gas Conduit Cover
Figure 26 - Gas Line Access
Outside of
Fireplace
Gas Line Conduit
Repack
Insulation
Figure 27 - Gas Line Installation
A gas line or gas log lighter may be installed for the purpose of installing a vented or vent­free decorative gas appliance incorporating an automatic shutoff device and complying with
the Standard for Decorative Gas Appliances for Installation in Vented Fireplaces, ANSI Z21.60 or American Gas Association draft requirements for Gas Fired Log Lighters for Wood Burning Fireplaces, Draft NO. 4 dated August, 1993.
If you install a decorative gas appliance (vented gas log), the decorative gas appliance must comply with the Standard for Decorative
Gas Appliance for Installation in Solid Fuel Burning Fireplaces, ANS Z21.60 or Z21.84
and shall also be installed in accordance with
the National Fuel Gas Code, ANSI 7223NFPA 54 latest edition.
Remove Knockout
Incoming
1/2" Black
Iron Pipe
Seal
Opening
with
Refractory Cement
Side
Firebrick
Finished Side
1/2" Dowel
Brick with
Access Hole
Side
Firebrick
Finished Side
Provide Enough Threaded End for Fitting Connection
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126761-01A16
Page 17
OPTIONAL GAS LINE INSTALLATION
Continued
If you wish to install an unvented (vent-free) gas log set, only unvented gas log sets which have been found to comply with the standard for unvented room heaters, ANSI Z21.11.2 are to be installed in this replace.
WARNING: If the replace has been used for wood burning, the rebox and chimney must be cleaned of soot, creosote and ashes be a qualied chimney cleaner. Creosote will ignite if heavily heated.
PUREFIRE HOOD INSTALLATION
1. The PureFire hood supplied with this re­place is packaged in a separate box and placed in the rebox during shipping.
2. Remove hood from box. Locate brackets (quantity 2) and screws (quantity 4) for hood installation in the hardware bag.
3. Using screws provided, secure the bracket to the inner dome of the replace as shown in Figure 28. The left and right bracket are different. The edge that is straight will be closer to the replace opening.
4. Lift hood up into the replace and place it on the retaining brackets (Figure 28). The rear of the hood will touching the rear of the replace.
WARNING: When using a decorative vented gas log, the damper must be removed or permanently locked in the fully
open position and the glass doors
must be in the fully open position.
Figure 28 - Installing PureFire Hood
NOTICE: THE FIREBOX CANOPY
(HOOD) MUST NOT BE MODIFIED
OR REPLACED WITH A CANOPY
THAT MAY BE PROVIDED WITH
THE UNVENTED DECORATIVE
ROOM HEATER.
AIR DEFLECTOR AND GLASS DOOR INSTALLATION
INSTALLING AIR DEFLECTORS (42'' MODELS ONLY)
Slide air deector in between the front side face and side brick panel (see Figure 30, page
17). The notched end of the deector sits on bottom hearth. Air deector does not require any fastening.
The front side faces and side brick panels will hold the deector in place (see Figure 30, page 17).
126761-01A 17
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DOOR FRAME MODELS BDMO42/50E/G/C
Installation
1. Remove screws from smoke shelf (see Figure 29, page 30).
2. Mount top door frame and secure with screws provided (see Figure 29, page 17).
3. Place bottom door frame on top of ash lip at front of replace (see Figure 30, page
17).
4. Secure bottom door frame to brick with two hex screws provided as shown in Figure 30, page 17 using a 7/16" open end or adjustable wrench.
Page 18
AIR DEFLECTOR AND GLASS DOOR INSTALLATION
Continued
INSTALLING GLASS DOORS
Top Door
Frame
Smoke
Shelf
Spring clips have been installed but some adjustments may be needed. Install the doors using the following steps:
1. With bifold doors completely folded, insert bottom pivot pin into pivot hole located near bottom corner of front face opening and swing door to vertical position making sure top pins slide into door track. Door is installed when top door pin snaps into spring clip.
2. Repeat step 1 for remaining door.
If you nd the doors do not close properly or do not appear level or straight, proceed with section on door adjustment,
Figure 29 - Installing Top Door Frame
Air
Deector
Ash Lip
Bottom Door
Frame
Ash Lip
Hex
Screw
Figure 30 - Installing Bottom Door Frame
and Air Deector
Fold Door and Slide Top Pins Into Track
Figure 31 - Installing Bi-Fold Doors
Spring Clip
Insert Pin into Spring Clip
Insert Bottom Pivot Pin into Hole
Pivot Hole
DOOR ADJUSTMENT
Remove doors and slightly loosen lower pivot clips and upper spring clips. Replace doors and fully close them. Use 1/8" shims (any material) to level doors. Once proper setting is achieved, carefully open doors enough so that you can access spring clips with a phillips screwdriver. Tighten screws. See Figure 32.
Figure 32 - Adjusting Bi-Fold Doors
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Page 19
OPERATION AND MAINTENANCE GUIDELINES
GLASS DOORS
Glass doors are optional with the replace. When replace is in operation, doors must be fully opened or fully closed position only or a re hazard may be created (see Figure 33).
A replace equipped with glass doors operates much differently than a replace with an open front. A replace with glass doors has a limited amount of air for combustion.
Excessive heat within the replace can result if too large a re is built or if combustion air gate is not completely open. The following tips should be followed to assure that both the replace and glass door retain their beauty and function properly. Both the ue damper and glass doors must be fully opened before starting re. This will provide sufcient combustion air and maintain safe temperatures in rebox.
IMPORTANT: The glass must be allowed to warm slowly and evenly. The tempered glass will withstand a gradual temperature rise to 550° F, which is more than a normal re will generate. Such materials as pitch/wax laden logs, very dry mill end lumber and large amounts of paper or cardboard boxes can create an excessively hot re and should not be burned in this replace. Always keep the re well back from the doors and never allow ames to contact the glass.
WARNING: Fireplaces equipped with glass doors should be operated only with doors fully opened or doors fully closed. Doors, if left partly open, may draw gas and ame out of the replace opening creating risks of both re and smoke.
Cleaning Glass
Clean glass with any commercial glass cleaner or soap and water. Do not use any abrasive material to clean glass. Do not clean glass with any cool water if glass is still hot from the re and smoke.
OUTSIDE AIR AND DAMPER HANDLE OPERATION
The damper handle, which opens and closes the damper blade, is located in the upper front face of the replace. Pushing the handle for­ward and up through the keyway slot will free damper blade to automatically open. Pushing the handle forward and down will lock damper blade closed (see Figure 34).
To Close Damper
Doors Fully Closed
Fireplace Front
Doors
Fully Opened
Fireplace Front
Figure 33 - Bi-Fold Glass Doors
Damper Weight
Damper Weight
To Open Damper
Figure 34 - Operating Damper Handle
126761-01A 19
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Page 20
PUREFIRE EMISSION CONTROL SYSTEM
This replace is equipped with a PureFire Emission Control System. The Catalytic Hood system reduces particulates emissions in a wood burning replace to meet the EPA Wood-Burning Fireplace Program Phase 2 emission level.
The EPA qualifying label, shown on page 20, will be afxed to the catalyst. Before lighting the rst re, remove and maintain this label in a safe place if needed for permits or building inspection. Prior to beginning installation, con­tact your local building ofcial to determine the need to obtain a permit. For proper operation, catalyst must be replace every 3 to 5 years.
FUELING GUIDELINES
The replace grate must always be secured to the retaining brackets provided. The position of the grate must be centered against the back wall of the rebox.
Burn only dry, seasoned (cured) wood with less than 20% moisture. Avoid the use of treated, painted and laminated wood. Never burn garbage or other foreign materials. Do not use articial logs, colored newspaper or petroleum based re starters. Avoid wood with high salt content. All of these materials may contain compounds which can shorten the life of the catalyst. Wet or unseasoned wood may lower catalytic temperatures and result in inefcient operation.
The catalyst is designed to function at opti­mum efciency when the replace is burning clean, dry, cord wood as replace fuel. A simple visual inspection of the chimney dur­ing the wood burning process will determine catalyst performance.
The fuel load should always be placed on the back of the grate. Use clean dry wood, seasoned cord wood is the best choice. Never burn trash, plastics, gasoline, rubber, industrial solvents, ammable liquids, naptha, household garbage, material treated with petroleum products, leaves, paper products, cardboard or salt driftwood.
Refer to your INNOVATIVE HEARTH PROD­UCTS Homeowner's Guide included with your replace for proper re building technique and ash removal procedures. These fueling guide­lines must be followed in order to achieve maximum emissions performance from the PureFire System.
OPERATION
The proper use of a wood burning replace equipped with the catalyst will signicantly reduce the emissions that it produces. Simple fuel considerations with regard to moisture content, size, and quality of fuel will help control the production of wood smoke and improve the performance of the catalyst and replace efciency. With proper care, the catalyst will provide years of fuel savings and lowered emissions. By following some simple guidelines, you will ensure maximum performance and longevity.
The smoke that is usually seen coming out of a chimney is essentially a combination of unburned fuel (carbon and hydrogen) and moisture in the form of water vapor. The cata­lyst is a technology that provides secondary combustion for the wood burning process.
MAINTENANCE
The PureFire System is a maintenance free technology. Do not attempt to remove or clean the combustor. The direct ame from the re will clean the combustor. Only a certified technician should remove the unit. To ensure proper replace operation, the PureFire Sys­tem should be replaced every 3 to 5 years (see Parts on page 22).
NOTE: Chimney smoke may be visible during the rst 8 to 10 minutes of replace operation when the re is rst getting started and the nal 8 to 10 minutes of operation while the re is dissipating. Under normal operating condi­tions, you should see little or no smoke coming out of the chimney. If continuous smoke is visible, make sure only dry seasoned wood is being burned. If visible smoke continues, the combustor has ceased to function or there is thermal crumbling. Call INNOVATIVE HEARTH PRODUCTS at 1-800-655-2008 for replacement parts.
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126761-01A20
Page 21
PUREFIRE EMISSION CONTROL SYSTEM
Continued
PHASE 2 QUALIFIED
U.S. Environmental Protection Agency
Wood-burning Fireplace Program
Phase 2 Qualified models are cleaner and pollute less than those models that have not met this emissions level. Exposure to smoke has been associated with respiratory illness and other health problems. Models that have lower smoke emissions may reduce your risk.
For more information go to www.epa.gov/burnwise
FIREPLACE
SMOKE EMISSIONS RANGE
Lower Emissions
0
Better
5.1
EPA PHASE 2 EMISSIONS LEVEL
4.4
Fireplaces with lower emissions produce less smoke when installed and operated properly.
THIS MODEL
Higher Emissions
12.0
Worse
MANUFACTURER: FMI Products, LLC
MODEL NO: GMCAT50 & VGMCAT50
PARTICLE EMISSIONS: 4.4 GRAMS/KG OF WOOD BURNED
For proper operation, catalyst must be replaced every 3 to 5 years.
* EPA has determined, based on testing by an accredited independent laboratory and a certification of conformity by a nationally recognized certification body, that this model qualifies at the Phase 2 emissions level for U.S. EPA's Voluntary Fireplace Program.
INNOVATIVE HEARTH PRODUCTS
125574-03
U.S. Environmental Protection Agency
Wood-burning Fireplace Program
Phase 2 Qualified models are cleaner and pollute less than those models that have not met this emissions level. Exposure to smoke has been associated with respiratory illness and other health problems. Models that have lower smoke emissions may reduce your risk.
FIREPLACE
SMOKE EMISSIONS RANGE
Lower Emissions
0
Better
Better
5.1
EPA PHASE 2 EMISSIONS LEVEL
4.4
Fireplaces with lower emissions produce less smoke when installed and operated properly.
MANUFACTURER: FMI Products, LLC
MODEL NAME: GMCAT42 42” Woodburning Fireplace VGMCAT42 42” Woodburning Fireplace
PARTICLE EMISSIONS: 4.4 GRAMS/KG OF WOOD BURNED
*
EPA has determined, based on testing by an accredited independent laboratory and a certification of conformity by a nation ally recognized certification body, that this model qualifies at the Phase 2 emissions level for U.S. EPA’s Voluntary Fireplace Program.
THIS MODEL
INNOVATIVE HEARTH PRODUCTS
Higher Emissions
12.0
Worse
Worse
For more information go to www.epa.gov/burnwise
126761-01A 21
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125574-08
Page 22
TECHNICAL SERVICE
You may have further questions about installa­tion, operation, or troubleshooting. If so, con­tact INNOVATIVE HEARTH PRODUCTS at
1-800-655-2008.
REPLACEMENT PARTS
If this product is missing a part or has a broken component, please do not return it to the store. Call INNOVATIVE HEARTH PRODUCTS at 1-800-655-2008 to answer questions and replace parts under warranty.
Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
When calling please have your model and se­rial numbers of your replace ready.
You can also visit our web site at
www.Astria.US.com.
When calling or writing, please have your model and serial numbers of your replace ready.
Model and serial number information are in the replace's rating plate located on the replace smoke shelf.
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126761-01A22
Page 23
PARTS
MODELS ORACLE CAT 42 AND ORACLE CAT 50
10
6
5
20
21
4
22
8
7
27
9
28
26
11
12
14
13
16/17
15
1
2
29
30
24
23
126761-01A 23
19
3
25
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18
Page 24
This list contains replaceable parts used in your rebox. When ordering parts, follow the
PARTS
instructions listed under Replacement Parts on page 21 of this manual.
KEY NO. PART NO. DESCRIPTION QTY.
1 ** Face Assembly 1 2 ** Firebox Bottom Assembly 1 3 ** Firebox Bottom 1 4 ** Firebox Surround 1 5 ** Outer Dome Assembly 1 6 ** Insulation Pan Support 1 7 ** Insulation Pan 1 8 ** Top Insulation 1 9 110285-02 Fireplace Top Assembly, 42" 1
110285-01 Fireplace Top Assembly, 50" 1 10 23490SA Standoff 4 11 ** Fireplace Surround Assembly 1 12 109720-02 Clearance Spacer 6 13 117891-01 Fireplace Handle Bracket 4 14 20042 Outside Air Cover Plate 2 15 21171 Gas Conduit Cover 4 16 109752-01 Conduit One 2 17 109752-02 Conduit Two 2 18 ** Heat Shield Support 1 19 123298-02 Ash Box Assembly 1 20 ** Inner Dome Assembly 1 21 ** Smoke Shield 1 22 ** Damper Control Bracket 1 23 109457-02 Screen 42" 2
109457-01 Screen 50" 2
117556-02 Screen 42" Stainless 2
117556-01 Screen 50" Stainless 2 24 110146-03 Screen Rod 42" 2
110146-02 Screen Rod 50" 2
117568-02 Screen Rod 42" Stainless 2
117568-01 Screen Rod 50" Stainless 2 25 109496-05 Grate 42" 1
109496-04 Grate 50" 1
117544-05 Grate 42" Stainless 1
117544-04 Grate 50" Stainless 1 26 125864-01 Hood Retaining Bracket - Right 1
125864-03 Hood Retaining Bracket - Right 1 27 125864-02 Hood Retaining Bracket - Left 1
125864-04 Hood Retaining Bracket - Left 1 28 125582-01 PureFire Catalytic Hood Adj. 1
125363-02 PureFire Catalytic Hood CAT50 1 29 126198-01 Air Deector Left 1 30 126198-02 Air Deector Right 1
PARTS AVAILABLE NOT SHOWN
124174-01 Grate Retainer 2
124174-02 Grate Retainer Stainless 2
109714-02 Side Firebrick Wall Spacers 4
114913-01 Rear Firebrick Wall Spacers 2
** Not a eld replaceable part.
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Oracle Cat 50
Oracle Cat 42
126761-01A24
Page 25
PARTS
7
MODELS ORACLE CAT 42 AND ORACLE CAT 50
Picture may vary from actual
7
6
8
8
1
4
7
7
5
9
3
2
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Page 26
This list contains replaceable parts used in your rebox. When ordering parts, follow the
PARTS
instructions listed under Replacement Parts on page 21 of this manual.
KEY NO. PART NO. DESCRIPTION QTY.
1 125118-01 Left Leading Brick 50" Red • • 1
125118-03 Left Leading Brick 42"/50" Ivory 1
2 125118-02 Right Leading Brick 50" Red • • 1
125118-04 Right Leading Brick 42"/50" Ivory 1
3 125037-01 Hearth 42" Red 1
125038-01 Hearth 50" Red 1
125037-02 Hearth 42" Ivory 1
125038-02 Hearth 50" Ivory 1
4 125413-01 Rear Stacked 42" Red 1
125437-01 Rear Stacked 50" Red 1
125425-01 Rear Herringbone 42" Red 1
125449-01 Rear Herringbone 50" Red 1
125413-02 Rear Stacked 42" Ivory 1
125437-02 Rear Stacked 50" Ivory 1
125425-02 Rear Herringbone 42" Ivory 1
125449-02 Rear Herringbone 50" Ivory 1
5 125415-01 Right Stacked 42" Red 1
125439-01 Right Stacked 50" Red 1
125427-01 Right Herringbone 42" Red 1
125451-01 Right Herringbone 50" Red 1
125415-02 Right Stacked 42" Ivory 1
125439-02 Right Stacked 50" Ivory 1
125427-02 Right Herringbone 42" Ivory 1
125451-02 Right Herringbone 50" Ivory 1
6 125417-01 Left Stacked 42" Red 1
125441-01 Left Stacked 50" Red 1
125429-01 Left Herringbone 42" Red 1
125453-01 Left Herringbone 50" Red 1
125417-02 Left Stacked 42" Ivory 1
125441-02 Left Stacked 50" Ivory 1
125429-02 Left Herringbone 42" Ivory 1
125453-02 Left Herringbone 50" Ivory 1
7 124134-02 Side Retainer 42''/50" (GM Series) • • 4
124134-05 Side Retainer 42''/50" Stainless (JM Series) • • 4
8 124134-03 Rear Retainer (GM Series) • • 2
124134-06 Rear Retainer Stainless (JM Series) • • 2
9 120848-01 Ash Brick Red • • 1
120848-03 Ash Brick Ivory 1
Oracle Cat 50
Oracle Cat 42
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126761-01A26
Page 27
ACCESSORIES
BI-FOLD GLASS DOORS
BDMO42E - 42" Ebony BDMO42G - 42" Pewter BDMO42C - 42" Oiled Bronze BDMO50E - 50" Ebony BDMO50G - 50" Pewter BDMO50C - 50" Oiled Bronze
DOUBLE WALL PIPE -
12-12DM, 18-12DM, 24-12DM, 36-12DM, 48-12DM, 12-12HT, 18-12HT, 24-12HT, 36-
12HT and 48-12HT
EMBER PROTECTOR -
20093
OPTIONAL OUTSIDE AIR KIT FOR FLOOR INSTALLATION - AK4F
30° OFFSET AND RETURN
30E-12DM and 30E-12HT
OPTIONAL OUTSIDE AIR KIT FOR SIDEWALL INSTALLATION - AK4
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Page 28
ACCESSORIES
ROOF FLASHING
V6F-10DM - 0 to 6/12 Pitch V12F-10DM - 6/12 to 12/12 Pitch
SQUARE CHASE-TOP TERMINATION - STL-12D AND STL-12DMP BLACK
Continued
STORM COLLAR - SC2-1
FIRESTOP SPACER - FS-10
ROUND TOP TERMINATIONS RLT-12D AND RLT-12HT
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Page 29
NOTES
126761-01A 29
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Page 30
A Mosaic Masonry or Estate liner is required for use with your Oracle Cat 42 and Oracle
MOSAIC MASONRY LINERS
Cat 50 Firebox..
PART NO. DESCRIPTION
Mosaic42M2 Red Full Stacked Mosaic42M4 Red Split Stacked Mosaic42M2 Ivory Stacked Mosaic42M4 Ivory Split Stacked Mosaic42M3 Red Herr Full Stack Mosaic42M5 Red Herr Split Stack Mosaic42M3 Ivory Herr Full Stack Mosaic42M5 Ivory Herr Split Stack Mosaic50M2 Red Full Stacked Mosaic50M4 Red Split Stacked Mosaic50M2 Ivory Stacked Mosaic50M4 Ivory Split Stacked Mosaic50M3 Red Herr Full Stack Mosaic50M5 Red Herr Split Stack Mosaic50M3 Ivory Herr Full Stack Mosaic50M5 Ivory Herr Split Stack
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126761-01A30
Page 31
An Estate or Mosaic Masonry liner is required for use with your Oracle Cat 42 and Oracle
ESTATE LINERS
Cat 50 Firebox..
PART NO. DESCRIPTION
Estate42P2 Stacked "Rust" Estate42P2 Stacked Cappuccino Estate42P2 Stacked "Creamer" Estate42P2 Stacked Gray Estate42P3 Herringbone "Rust" Estate42P3 Herringbone Cappuccino Estate42P3 Herringbone Creamer Estate42P3 Herringbone Gray Estate50P2 Stacked "Rust" Estate50P2 Stacked Cappuccino Estate50P2 Stacked "Creamer" Estate50P2 Stacked Gray Estate50P3 Herringbone "Rust" Estate50P3 Herringbone Cappuccino Estate50P3 Herringbone Creamer Estate50P3 Herringbone Gray
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Page 32
Canadian code CAN/ULC-S610-M87 and other pertinent codes require stainless steel chimney for the installation of this fireplace. A Cold Air Climate Kit is also required in Canada and is recommended for cooler regions in the United Stated. Below, find a list of approved stainless steel parts.
Chimney Parts List for Canada
Model No.
12-8HT 12" Section Double Wall Pipe
18-8HT 18" Section Double Wall Pipe
24-8HT 24" Section Double Wall Pipe
36-8HT 36" Section Double Wall Pipe
48-8HT 48" Section Double Wall Pipe
30E-8HT 30" Offset and Return
12S-8HT Chimney Support
RT-8HT Round Top w/ Mesh Screen
RTT-8HT* Round Top w/ Slip Section
RLT-8HT Round Top w/ Louvers
RLTT-8HT* Round Top w/ Slip Section
ET-8HT* Square Top
ETL-8HT* Square Top w/ Slip Section
AP-8HT Anchor Plate/Collar Assembly
CAK-8 Cold Air Collar Kit
*When ordered alone, this part cannot ship via parcel delivery services.
8" Hi-Temp Woodburning Chimney
& Mesh
& Louvers
(Masonry Fireplaces)
IMPORTANT NOTICE A manufactured shroud which has been approved by a national testing agency for use with this fireplace may be used if installed in accordance with the instruc­tions by its manufacturer. A locally fabricated shroud may be used with IHP Shroud Leg Spacer Kit (SLK) in accordance with instructions provided with the shroud.
IMPORTANT NOTICE When penetrating a ceiling into an attic, a firestop thimble (38FST or FST30) is required to avoid intrusion by insulation and recommended to negotiate a joist.
Thimble 38FST
or FST 30
NOTICE: The firebox canopy (hood) must not be modified or replaced with a canopy that may be provided with the unvented decorative room heater.
CAUTION: THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME FLOOR, WALL, AND CEILING/ROOF MUST BE MAINTAINED.
WARNING: DO NOT INSTALL IN SLEEPING
ROOM OF MOBILE HOMES.
WARNING: Discontinue use of the appliance immediately if doors are damaged and contact a quali­fied installer for repair. Only doors certified with the appliance shall be used.
WARNING: Do not slam or strike doors. Damage can result in a hazard­ous condition.
www.Astria.US.com
Firestop
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NOTES
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Innovative Hearth Products
Astria™ Brand Wood-Burning Fireplace
20 Year Limited Warranty
THE WARRANTY
Innovative Hearth Products ("IHP") 20 Year Limited Warranty warrants your Astria™ brand wood burning fireplace ("Product") to be free from defects in materials and workmanship at the time of manufacture. The Product body, firebox and ceramic glass carry the 20 Year Limited Warranty. Ceramic glass carries the 20 Year Limited War­ranty against thermal breakage only. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the 20 Year Limited Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components for up to five years. THERE ARE EXCLUSIONS AND LIMITATIONS to this 20 Year Limited Warranty as described herein.
COVERAGE COMMENCEMENT DATE
Warranty coverage begins on the date of installation. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.
EXCLUSIONS AND LIMITATIONS
This 20 Year Limited Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.
This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The Product body and firebox carry the 20 Year Limited Warranty from the date of installation. Vent components, trim components, paint and applied stains are excluded from this 20 Year Limited Warranty. The following do not carry a 20 Year Limited Warranty but are warranted as follows:
Air tubes, baffles and brick retainers – Repair or replacement for one year from the date of installation Cast iron parts – Replacement for one year from date of installation Electrical components – Repair or replacement for one year from the date of installation Fireplace screens, refractory and side shields (metal or refractory) – Repair or replacement for two years from date of installation. Excludes hairline cracks. Fuel grates –These parts are considered consumable accessories and therefore are not warranted, with the exception of defects in material or workmanship which
are covered for 90 days from the date of installation
Gaskets – Replacement for one year from date of installation Gold & nickel plating – Replacement for two years from date of installation. Excludes tarnishing Optional glass doors – Repair or replacement for 90 days from the date of installation
Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component. Parts not otherwise listed carry a 90 day warranty from the date of installation. Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the Product.
IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fire, flood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance. (The Product must be subject to normal use with approved fuels listed in the Operation Manual provided with the product. This includes burning such fireplace fuels as wood and natural or propane gas. Fuel products with abnormal burning characteristics, including but not limited to fuel such as driftwood, coal or plywood and wood products using a binder may burn at excessive temperatures and may cause damage to the Product or may cause it to function improperly.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or inefficiency resulting from faulty installation or application of the Product.
Coverage of this 20 Year Limited Warranty is conditional upon use of an adequate fuel grate on factory-built fireplaces only, when applicable.
IHP is not responsible for inadequate fireplace system draft caused by air conditioning and heating systems, mechanical ventilation systems, or general construction condi­tions which may generate negative air pressure in the room in which the appliance is installed. Additionally IHP assumes no responsibility for smoking conditions caused by inadequate chimney height, adjoining trees or buildings, adverse wind conditions or unusual environmental factors and conditions. Certain IHP Products are listed for use with Security Chimneys International, Ltd. or IHP chimney systems only. Use of chimney components other than that specified in the Product manual will void the Product warranty.
This 20 Year Limited Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this 20 Year Limited Warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.
LIMITATION ON LIABILITY
It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified herein.
In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after replacement or repair, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose.
IHP makes no expressed warranties except as stated in this 20 Year Limited Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.
No one is authorized to change this 20 Year Limited Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this 20 Year Limited Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
IHP reserves the right to investigate any and all claims against this 20 Year Limited Warranty and to decide, in its sole discretion, upon the method of settlement.
To receive the benefits and advantages described in this 20 Year Limited Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP. Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a
contractor that is not approved without first obtaining IHP's prior written consent.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notified of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1508 Elm Hill Pike, Suite 108; Nashville, TN 37210 or visit our website at WWW.ASTRIA.US.COM.
Printed in U.S.A. © 2013 Innovative Hearth Products LLC
P/N 900202-00, Rev. NC 12/2013
Innovative Hearth Products
1508ElmHillPike,Suite108•Nashville,TN37210
Page 35
KEEP THIS WARRANTY
Model (
located on product or identication tag
Serial No. (
located on product or identication tag
Date Purchased __________________________
Keep receipt for warranty verication.
) _____________________________
) __________________________
126761-01A 35
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P126761-01
1508 Elm Hill Pike, Suite 108
Nashville, TN 37210
1-800-655-2008
www.IHP.US.com
126761-01
Rev. A
01/14
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