Astria Montebello18NE, Montebello24NE, Montebello18PE, Montebello24PE Operation Instructions Manual

Page 1
Installation and Operation Instructions
Astria™ Unvented (Vent-Free) Gas Log Heater
P/N 126813-01 Rev. A 02/2014 Models
Montebello18NE Montebello18PE Montebello24NE Montebello24PE
P126813-01
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WARNING: This appliance is for installation only in a solid-fuel burning masonry or UL127 factory-built fireplace or in a listed ventless firebox enclosure. It is design-certified for these installations in accordance with ANSI Z21.11.2. Exception: DO NOT install this appliance in a factory-built fireplace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on page 6 of this manual.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency or the gas supplier.
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126813-01A2
WARNING: This is an
unvented gas-red heat­er. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air
for Combustion and Ven­tilation section on page 5
of this manual.
This appliance may be in­stalled in an aftermarket,* permanently located, manufactured (mobile) home, where not prohib­ited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
SAFETY
WARNING: Improper
installation, adjustment, alteration, service or main­tenance can cause injury or property damage. Refer to this manual for correct installation and operation­al procedures. For assis­tance or additional infor­mation consult a qualied installer, service agency or the gas supplier.
WARNING: This ap-
pliance is for installation only in a solid-fuel burning masonry or UL127 factory­built replace or in a listed ventless firebox enclo­sure. It is design-certied for these installations in accordance with ANSI Z21.11.2. Exception: DO NOT install this appliance in a factory-built replace that includes instructions stating it has not been test­ed or should not be used with unvented gas logs.
TABLE OF CONTENTS
Safety .................................................................. 2
Unpacking............................................................ 4
Product Identication ........................................... 5
Local Codes......................................................... 5
Product Features ................................................. 5
Air For Combustion and Ventilation ..................... 5
Installation ........................................................... 8
Operation ........................................................... 15
Inspecting Burners ............................................ 19
Cleaning and Maintenance ................................ 20
Troubleshooting ................................................. 21
Wiring Diagram .................................................. 24
Replacement Parts ............................................ 25
Service Hints ..................................................... 25
Technical Service............................................... 25
Accessories ....................................................... 25
Parts .................................................................. 26
Warranty ............................................................ 28
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126813-01A 3
WARNING: This product con­tains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning resemble the u, with headaches, dizziness or nausea. If you have these signs, the heater may not be work-
ing properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include
pregnant women, people with heart or lung disease or anemia, those under the inuence
of alcohol and those at high altitudes. Natural and Propane/LP Gas: Natural and
propane/LP gases are odorless. An odor-mak­ing agent is added to these gases. The odor
helps you detect a gas leak. However, the
odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
WARNING: Any change to this heater or its controls can be dangerous.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not ap­proved for use with this heater.
SAFETY
Continued
WARNING: Do not allow fans to blow directly into the heater. Avoid any drafts that alter burner ame patterns. Ceiling fans can create drafts that alter burner ame pat­terns. Altered burner patterns can cause sooting.
WARNING: Do not place log scraps or lava rocks on burner.
Due to high temperatures, the ap­pliance should be located out of trafc and away from furniture and draperies.
Do not place clothing or other ammable material on or near the appliance. Never place any objects on the heater.
Heater base assembly becomes very hot when running heater. Keep children and adults away from hot surface to avoid burns or clothing ignition. Heater will remain hot for a time after shutdown. Allow surface to cool before touching.
Carefully supervise young children when they are in the room with heater.
You must operate this heater with a replace screen in place. Make sure replace screen is closed before running heater.
The replace screen shall have openings for introduction of com­bustion air.
Keep the appliance area clear and free from combustible materials, gasoline and other ammable va­pors and liquids.
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126813-01A4
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2.
Do not place propane/LP supply tank(s) in­side any structure. Locate propane/LP supply tank(s) outdoors (propane/LP units only).
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup­plier’s instructions
• if you cannot reach your gas supplier,
call the re department
4. This heater shall not be installed in a bedroom or bathroom.
5. Before installing in a solid fuel burning re­place, the chimney ue and rebox must be cleaned of soot, creosote, ashes and loose paint by a qualied chimney cleaner.
Creosote will ignite if highly heated. Inspect
chimney ue for damage. If damaged, repair ue before operating heater.
6. Do not burn solid-fuel in a masonry or
UL127 factory-built replace in which a
vent-free room heater is installed.
7. If replace has glass doors, never operate
this heater with glass doors closed. Any glass doors shall be fully opened when the appliance is in operatoin. If you operate
heater with doors closed, heat buildup inside replace will cause glass to burst.
Make sure there are no obstructions
across openings of replace.
8. To prevent the creation of soot, follow the
instructions in Cleaning and Maintenance, page 20.
SAFETY
Continued
9. Before using furniture polish, wax, carpet cleaner or similar products, turn heater off. If heated, the vapors from these products
may create a white powder residue within burner box or on adjacent walls or furniture.
10. This heater needs fresh, outside air ven­tilation to run properly. This heater has an oxygen depletion sensing (ODS) pilot light safety system. The ODS shuts down the heater if not enough fresh air is available. See Air for Combustion and Ventilation,
page 5. If heater keeps shutting off, see Troubleshooting, page 21.
11. Do not run heater
• where ammable liquids or vapors are
used or stored
• under dusty conditions
12. Do not use this heater to cook food or burn paper or other objects.
13. Do not use heater if any part has been ex­posed to or under water. Immediately call
a qualied service technician to inspect
the room heater and to replace any part of the control system and any gas control which has been under water.
14. Do not operate heater if any log is broken. Do not operate heater if a log is chipped
(dime-sized or larger).
15. Turn heater off and let cool before servicing
or repairing. Only a qualied service person should install, service or repair heater.
16. This heater does not need to be con­nected to any external electrical source.
17. To prevent performance problems, do not
use propane/LP fuel tank of less than 100 lb. capacity (propane/LP units only).
18. Operating heater above elevations of
4,500 feet could cause pilot outage.
19. Provide adequate clearances around air openings.
UNPACKING
CAUTION: Do not remove the data plates from the grate as­sembly. The data plates contain important warranty and safety information.
1. Remove log set assembly from carton.
Note: Do not pick up assembly by logs.
This could damage heater. Always handle assembly by grate.
2. Remove all protective packaging applied to log set for shipment.
3. Check heater for any shipping damage. If heater is damaged call INNOVATIVE HEARTH PRODUCTS at 1-800-655-2008 for replacement parts before returning to dealer.
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126813-01A 5
Figure 1 - Product Identication
PRODUCT IDENTIFICATION
State of Massachusetts: The installa­tion must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.
Sellers of unvented propane or natural
gas-red supplemental room heaters shall
provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
Vent-free gas products are prohibited for bedroom and bathroom installation in the Commonwealth of Massachusetts.
Hand-Held Remote Control
Chassis Assembly
Control Valve with Remote Receiver Module
Log Set Assembly
LOCAL CODES
Install and use heater with care. Follow all
local codes. In the absence of local codes,
use the latest edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
PRODUCT FEATURES
OPERATION
This heater is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by
realistic ames and glowing ceramic logs/
coals. This heater is designed for vent-free
operation with ue damper closed. It has
been tested and approved to ANSI Z21.11.2 standard for unvented heaters. State and lo­cal codes in some areas prohibit the use of vent-free heaters.
SAFETY PILOT
This heater has a pilot with an Oxygen Deple­tion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
REMOTE IGNITION AND CONTROL
This gas log set has a battery powered electronic remote ignition and control. This system requires no matches or other source to light log set.
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, the International Fuel Gas Code, or applicable local codes. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy efcient than ever. New materials, increased insulation
and new construction methods help reduce heat loss in homes. Home owners weather strip and
caulk around windows and doors to keep the cold air out and the warm air in. During heating
months, home owners want their homes as
airtight as possible.
Left Side
Front
Right Side
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126813-01A6
While it is good to make your home energy ef­cient, your home needs to breathe. Fresh air must
enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.
Exhaust fans, replaces, clothes dryers and
fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three
following ventilation classications:
1. Unusually Tight Construction
2. Unconned Space
3. Conned Space
The information on pages 5 through 7 will help you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion
and ventilation. However, in buildings of un­usually tight construction, you must provide
additional fresh air.
Unusually tight construction is dened as construction where: a. walls and ceilings exposed to the out-
side atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10
-11
kg per pa-sec-m2) or less
with openings gasketed or sealed and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to
areas such as joints around window and door frames, between sole plates and oors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all of the three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors, page 7.
If your home does not meet all of the three criteria above, proceed to Determining Fresh-Air Flow For Heater Location.
Conned and Unconned Space
The National Fuel Gas Code, ANSI Z223.1/ NFPA 54 denes a conned space as a space
whose volume is less than 50 cubic feet per
1,000 Btu/hr (4.8 m3 per kw) of the aggregate
input rating of all appliances installed in that
space and an unconned space as a space
whose volume is not less than 50 cubic feet per
1,000 Btu/hr (4.8 m3 per kw) of the aggregate
input rating of all appliances installed in that space. Rooms communicating directly with the
space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconned space.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Conned or Unconned Space
Use this work sheet to determine if you have
a conned or unconned space.
Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
Example: Space size 20 ft. (length) x 16 ft.
(width) x 8 ft. (ceiling height) = 2,560 cu. ft.
(volume of space)
If additional ventilation to adjoining room
is supplied with grills or openings, add the
volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.
________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support)
Example: 2,560 cu. ft. (volume of space) x
20 = 51,200 (maximum Btu/Hr the space can
support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Vent-free replace __________Btu/Hr Gas water heater* __________Btu/Hr Gas furnace __________Btu/Hr Vented gas heater __________Btu/Hr Gas replace logs __________Btu/Hr Other gas appliances + _________Btu/Hr Total= __________Btu/Hr * Do not include direct-vent gas appliances.
Direct-vent draws combustion air from the outdoors and vents to the outdoors.
AIR FOR COMBUSTION AND VENTILATION
Continued
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126813-01A 7
AIR FOR COMBUSTION AND VENTILATION
Continued
Example: Gas water heater __________Btu/Hr Vent-free replace+ __________Btu/Hr Total= __________Btu/Hr
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
______Btu/Hr (max the space can support) ______Btu/Hr (actual amount Btu/Hr used) Example: 51,200 Btu/Hr (maximum the
space can support)
73,000 Btu/Hr (actual amount of
Btu/Hr used)
The space in the example is a conned space
because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an
adjoining room. If the extra space provides an unconned space, remove door to adjoin­ing room or add ventilation grills between rooms. See Ventilation Air From Inside Building.
B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors.
C. Install a lower Btu/Hr replace, if lower Btu/Hr
size makes room unconned.
If the actual Btu/Hr used is less than the maxi-
mum Btu/Hr the space can support, the space is an unconned space. You will need no additional
fresh air ventilation.
WARNING: If the area in which the heater may be operated does not meet the required volume for indoor combustion air, combus­tion and ventilation air shall be provided by one of the methods described in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code,
or applicable local codes.
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining
unconned space. When ventilating to an adjoining unconned space, you must provide
two permanent openings: one within 12" of the
ceiling and one within 12" of the oor on the
wall connecting the two spaces (see options
1 and 2, Figure 2). You can also remove door
Figure 2 - Ventilation Air from Inside
Building
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilation
Grills
Into Adjoining
Room,
Option 1
12"
12"
into adjoining room (see option 3, Figure 2).
Follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size of ventilation
grills or ducts.
Figure 3 - Ventilation Air from Outdoors
Outlet
Air
Ventilated Attic
Outlet Air
Inlet Air
Inlet Air
Ventilated
Crawl Space
To
Crawl
Space
To Attic
40,000 33,000 73,000
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling
and one within 12" of the oor. Connect these
items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts. IMPORTANT: Do not provide openings for
inlet or outlet air into attic if attic has a thermo­stat-controlled power vent. Heated air entering the attic will activate the power vent.
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126813-01A8
INSTALLATION
WARNING: Never install the
heater
• in a bedroom or bathroom
• in a recreational vehicle
• where curtains, furniture, clothing or other ammable objects are less than 36" from the front, and 42" from top of heater. For side clearances see Figure 4, page 9
• in high trafc areas
• in windy or drafty areas
CAUTION: This heater cre­ates warm air currents. These currents move heat to wall sur­faces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning u­ids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
WARNING: Antenna and
ignition cable must maintain a spacing of 3/4". Failure to keep them separated will result in damage to the receiver. See Wir- ing Diagram on page 24.
IMPORTANT: Vent-free heaters add moisture
to the air. Although this is benecial, installing
heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventila-
tion, page 5.
CHECK GAS TYPE
Use the correct gas type (natural or propane/ LP) for your unit. If your gas supply is not cor-
rect, do not install heater. Call dealer where
you bought heater for proper type heater.
NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your pri­mary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A qualied ser­vice person must install heater. Follow all local codes.
WARNING: Before installing in a solid fuel burning replace, the chimney ue and rebox must be cleaned of soot, creo­sote, ashes and loose paint by a qualified chimney cleaner. Creosote will ignite if highly heated. A dirty chimney ue may create and distribute soot within the house. Inspect chimney and rebox ue for damage. If dam­aged, repair ue and rebox before operating heater.
WARNING: Seal any fresh air vents or ash clean-out doors located on oor or wall of re­place. If not, drafting may cause pilot outage or sooting. Use a heat-resistant sealant. Do not seal chimney ue damper.
Any outside air ducts and/or ash dumps in the replace shall be permanently closed at time of appliance installation.
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126813-01A 9
WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rat­ing plate. Field conversion is not permitted.
INSTALLATION AND CLEARANCES FOR VENT-FREE OPERATION
WARNING: Maintain the
minimum clearances. If you can, provide greater clearances from oor, ceiling and adjoining wall.
MINIMUM FIREPLACE CLEARANCE
TO COMBUSTIBLE MATERIALS
Side Wall 16", Ceiling 42",
Floor 5", Front 36"
INSTALLATION
Continued
Carefully follow the instructions below. This
will ensure safe installation into a masonry, UL127-listed manufactured replace or listed vent-free rebox enclosure.
Minimum Clearances For Side Combustible Material, Side Wall and Ceiling
A. Clearances from the side of the replace
cabinet to any combustible material and wall should follow diagram in Figure 4.
Example: The face of a mantel, bookshelf,
etc. is made of combustible material and protrudes 3 1/2" from the wall. This com­bustible material must be 4" from the side
of the replace cabinet (see Figure 4).
Note: When installing your gas logs into
a manufactured rebox, follow rebox
manufacturer’s instructions for minimum clearances to combustible materials.
Figure 4 - Minimum Clearance for
Combustible to Wall
*Minimum 16" from Side Wall
*
Example
LOG SIZING REQUIREMENTS
Minimum Firebox Size
Log
Size Height Depth
Front
Width
Rear*
Width
18" 20" 14" 35" 22 1/2" 24" 20" 14" 35" 22 1/2"
*Measured at 14" depth
Minimum Noncombustible Material Clearances If Not Using Mantel
Note: If using a mantel, proceed to If Using Mantel. If not using a mantel, follow the infor­mation below.
You must have noncombustible material(s)
above replace opening. Noncombustible ma­terials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you
must have noncombustible material behind it. Noncombustible material must extend at least 8" up (for all models). If noncombustible
material is less than 12", you must install the replace hood accessory (24" models only). See Figure 5, page 10, for minimum
clearances.
If Using Mantel
You must have noncombustible material(s)
above the replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal,
you must have noncombustible material be­hind it. Noncombustible material must extend at least 8" up (for all models). If noncom-
bustible material is less than 12", you must install the replace hood accessory. Even if noncombustible material is more than 12", you may need the hood accessory to deect heat away from your mantel shelf. See Figures 5, 6 and 7, page 10, for minimum clearances.
B. Clearances from the top of the replace
opening to the ceiling should not be less than 42".
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126813-01A10
Figure 6 - Minimum Mantel Clearances Without Using Hood
Minimum Noncombustible Material
Minimum Noncombustible Material Height
Distances to Underside of Mantel
Top of Fireplace Opening
Underside of Mantel Shelf
Mantel Shelf
12"
(A)
18" 20" 22" 24"
All minimum distances are in inches
2
1
/2"
6"
8"
10"
INSTALLATION
Continued
Figure 5 - Heat Resistant Material (Slate, Marble, Tile, etc.) Above Fireplace
Figure 7 - Minimum Mantel Clearances When Using Hood
Minimum Noncombustible Material
8" Min.
12" 15" 18" 20"
2½"
6"
8"
10"
12"
Distances to Underside of Mantel
Hood (GA6050 or GA6053)
Top of Fireplace Opening
Underside of Mantel Shelf
Mantel Shelf
Noncombustible Material Distance (A)
Requirements for Safe Installation
12" or more Noncombustible material OK Between 8" and
12"
Install re place hood accessory ( see Accessories, page 25).
Less than 8 Noncombustible material must be ex-
tended to at least 8". See Between 8"
and 12", above. If you cannot extend material, you must operate heater with ue damper open.
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126813-01A 11
MANTEL CLEARANCES
In addition to meeting noncombustible mate-
rial clearances, you must also meet required clearances between replace openings and mantel shelf on each side of the replace. If you do not meet the clearances listed below,
you will need a hood.
Determining Minimum Mantel Clearance
If you meet minimum clearance between man-
tel shelf and top of replace opening, a hood is not required (see Figure 6, page 10).
Determining Minimum Mantel Clearance When using a Hood
If minimum clearances in Figure 6, page 10 are not met, you must have a hood. When
using a hood there are still certain minimum mantel clearances required. Follow minimum
clearances shown in Figure 7, page 10 when
using hood.
NOTICE: Surface temperatures of ad­jacent walls and mantels become hot during operation. Walls and mantels above the rebox may become hot to the touch. If installed properly, these temperatures meet the requirement of the national product standard. Fol­low all minimum clearances shown in this manual.
NOTICE: If your installation does not meet the minimum clear­ances shown, you must do one of the following:
• operate the logs only with the
ue damper open
• raise the mantel to an accept-
able height
• remove the mantel
FLOOR CLEARANCES
A. If installing appliance on the oor level,
you must maintain the minimum distance of 14" to combustibles (see Figure 8).
B. If combustible materials are less than
14" to the replace, you must install ap­pliance at least 5" above the top surface
of combustible ooring including tile and
carpet (see Figure 9).
INSTALLATION
Continued
Figure 8 - Minimum Fireplace Clearances
If Installed at Floor Level
Figure 9 - Minimum Fireplace Clearances
Above Combustible Flooring
14" Min.
Combustible Material
Noncombustible Material
Hearth
5" Min.
Combustible Material
INSTALLING HEATER ASSEMBLY
CAUTION: Do not remove the data plates attached to the heater base assembly. The data plates contain important warranty and safety information.
WARNING: If installing in a
sunken replace, special care is needed. You must raise the replace oor to allow access to heater control panel. This will in­sure adequate air ow and guard against sooting and controls be­ing damaged. Raise replace oor with noncombustible material. Make sure material is secure.
CAUTION: Do not pick up heater assembly by the logs. This could damage heater. Only han­dle base assembly by grates.
IMPORTANT: Make sure the heater burner is
level. If heater is not level, heater will not work
properly. IMPORTANT: Remote receiver module is at-
tached to the valve by a velcro strap. This module needs to remain where installed. If removed and
wires cross, this can cause the remote to fail.
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126813-01A12
CONNECTING TO GAS SUPPLY
WARNING: This appliance requires a 1/2" NPT (National Pipe Thread) inlet connection to the shutoff valve.
WARNING: A qualied service person must connect heater to gas supply. Follow all local codes.
CAUTION: Never connect propane/LP replace directly to the propane/LP supply. This heater requires an external regu­lator (not supplied). Install the external regulator between the heater and propane/LP supply.
WARNING: Never connect natural gas replace to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
INSTALLATION
Continued
Fitting
Flexible Gas Hose (if allowed by local codes)
Figure 10 - Attaching Flexible Gas Hose
to Regulator
Installation Items Needed
Before installing heater, make sure you have
the items listed below.
• external regulator (for propane/LP units only, supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench
• approved exible gas line with gas connec-
tor (if allowed by local codes)
* A equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional equipment shutoff valve from your dealer. See Acces-
sories, page 25. For propane/LP units, the installer must
supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not re-
duce incoming gas pressure, heater regulator
damage could occur. Install external regulator with the vent pointing down as shown in Figure
11. Pointing the vent down protects it from
freezing rain or sleet.
CAUTION: Use only new, black iron or steel pipe. Inter­nally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to heater. If pipe is too small, undue loss of volume will occur.
Figure 11 - External Regulator With Vent
Pointing Down
Propane/LP Supply Tank
External Regulator with Vent Pointing Down
Installation Items Needed
• control cover kit (provided with heater)
• approved exible gas hose (if allowed by
local codes)
• sealant (resistant to propane/LP gas, not
provided)
1. Apply pipe joint sealant lightly to male threads of gas fitting (not provided).
Connect approved exible gas hose to
inlet side of gas control (see Figure 10).
IMPORTANT: Hold gas tting with wrench when connecting exible gas hose.
2. Position heater assembly in replace.
3. Connect to gas supply. See Connecting to Gas Supply.
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126813-01A 13
where trapped matter is not likely to freeze.
A sediment trap traps moisture and contami­nants. This keeps them from going into heater controls. If sediment trap is not installed or is
installed wrong, heater may not run properly.
CAUTION: Avoid damage to gas control. Hold gas control with wrench when connecting it to gas piping and/or ttings.
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping and connections, internal and external to unit, for leaks after installing or servicing. Correct all leaks at once.
WARNING: Never use an open ame to check for a leak. Apply a noncorrosive leak detec­tion uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
CAUTION: Make sure exter­nal regulator has been installed between propane/LP supply and heater. See guidelines un­der Connecting to Gas Supply, page 12.
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM Test Pressures In Excess Of 1/2 PSIG (14" W.C.)
1. Disconnect appliance with its appliance main gas valve (control valve) and equip­ment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig (3.5 kPa) will damage heater regulator.
2. Cap off open end of gas pipe where equip­ment shutoff valve was connected.
3. Pressurize supply piping system by either
opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
INSTALLATION
Continued
Installation must include an equipment shutoff
valve, union and plugged 1/8" NPT tap. Locate
NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 12).
IMPORTANT: Install equipment shutoff valve in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
Check your building codes for any special requirements for locating equipment shutoff
valve to replaces.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
We recommend that you install a sediment trap in supply line as shown in Figure 12. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and heater. Locate sediment trap
* Purchase the optional equipment shutoff valve from your dealer. See Accessories, page 25.
** Minimum inlet pressure for purpose of input adjustment.
Figure 12 - Gas Connection
3" Minimum
Equipment Shutoff Valve With 1/8" NPT Tap*
Approved Flexible Gas Hose (if allowed by local codes)
Cap Pipe Tee Nipple Joint
Sediment Trap
Natural Gas
From Gas Meter
(5" W.C.** to 10.5"
W.C. Pressure)
Propane/LP Gas
From External
Regulator
(11" W.C.** to
14" W.C.
Pressure)
To Gas Control
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126813-01A14
INSTALLATION
Continued
Figure 13 - Equipment Shutoff Valve
Open
Closed
Equipment Shutoff Valve
Figure 15 - Checking Gas Joints for
Propane/LP Gas
Control Valve Location
Propane/LP Supply Tank
Equipment Shutoff Valve
Figure 14 - Checking Gas Joints for
Natural Gas
Gas Meter
Equipment Shutoff Valve
Control Valve Location
4. Check all joints of gas supply piping system.
Apply noncorrosive leak detection uid to all
joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment shutoff valve to gas supply. Check reconnected
ttings for leaks.
Test Pressures Equal To or Less Than 1/2 PSIG (14" W.C.)
1. Close equipment shutoff valve (see Fig­ure 13).
2. Pressurize supply piping system by either
opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
3. Check all joints from gas meter to equip­ment shutoff valve for natural gas or propane/LP supply to equipment shutoff valve for propane/LP (see Figure 14 or 15).
Apply noncorrosive leak detection uid to
all joints. Bubbles forming show a leak.
4. Correct all leaks at once.
PRESSURE TESTING HEATER GAS CONNECTIONS
1. Open equipment shutoff valve (see Fig­ure 13).
2. Open main gas valve located on or near gas meter for natural gas or open pro­pane/LP supply tank valve.
3. Make sure control knob of heater is in the OFF position.
4. Check all joints from equipment shutoff valve to control valve (see Figure 14 or 15).
Apply noncorrosive leak detection uid to
all joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Light heater (see Operation, page 15). Check all other internal joints for leaks.
7. Turn off heater (see To Turn Off Gas to
Appliance, page 18).
ADDING EMBERS, LAVA ROCK AND DECORATIVE LOGS
The effect of glowing embers is created by placing ember material on the front burner.
1. Make sure the heater is OFF and has cooled if it has been running.
2. Gently remove embers from the bag us-
ing gloves or tweezers. (This material is a skin irritant. Gloves or tweezers are recommended to prevent skin irrita­tion). Separate the pieces.
3. Add embers to front at burner as shown in Figure 16. (12 pieces are supplied with 24" models and 8 pieces with 18" models.) Additional glowing effect can be achieved by fraying edges of ember material.
Figure 16 - Placement of Embers
Place Glowing Embers on Burner Ports
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126813-01A 15
OPERATION
Place Lava Rock and Small Decorative Logs in Front of Burner
Figure 17 - Placement of Lava Rock
INSTALLATION
Continued
4. Add lava rock and small decorative logs around base of heater if desired (see Figure 17). You may place lava rock and
log pieces up to at burner. DO NOT place rock or logs on front burner or on logs. Placing any material on unit other
than ember material on front burner may result in production of carbon monoxide or soot.
WARNING: Do not operate unit without ember material cor­rectly in place as shown in Figure 16, page 14. Do NOT place ember material anywhere else on the unit. Use only ember material supplied with unit. Excessive or incorrectly placed ember material may produce carbon monoxide or soot. If replace­ment embers are needed, the replacement embers must be purchased from IHP. See page 27 for part numbers.
WARNING: Do not use rock wool or any other ember material not supplied with this unit.
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not fol­low these instructions exactly, a re or explosion may result causing property damage, per­sonal injury or loss of life.
A. This appliance has a pilot which must
be lighted by hand. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around
the appliance area for gas. Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
C. Use only your hand to push in or turn
the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a quali­ed service technician or gas supplier. Force or attempted repair may result in a re or explosion.
D. Do not use this appliance if any part
has been under water. Immediately call a qualied service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
WARNING: All previously applied loose material must be removed prior to reapplication.
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126813-01A16
WARNING: Burner will come on automatically within one min­ute after pilot burner is lighted.
6. Press the buttons and at the same
time. A short acoustic signal conrms start
sequence has begun.
Further short acoustic signals (0.2 sec.,
1 Hz) indicate the ignition process until it is completed and main gas ows. If pilot is already lit, motor will turn on (max. ame
height) while buttons are pressed down. If
pilot does not light, see Troubleshooting,
page 21.
7. Press to turn on main burner and
increase ame height. Press to de- crease ame height and shut off main
burner.
8. Short tapping of either button allows
incremental change in ame height.
9. Press OFF button to switch off main gas and pilot gas.
10. To leave pilot lit and shut off burners only,
press to decrease ame height and shut off main burner.
FUNCTIONS OF
REMOTE CONTROL
Battery
• After the charged battery has been correctly
installed, the remote hand set is ready for
operations.
• Remove the battery if the remote handset
will not be used more than one year.
Changing Code
The control is radio frequency operated. A
code (chosen from among 4,000 available codes) is preset for all valves, but can be
changed if required (15 additional codes avail­able). Change DIP switch position. (The DIP switch is located inside the hand held control at the top of the battery compartment.) Then press the receiver's reset button on the bottom of the receiver module until you hear a second (longer) signal. When pressing the button
on the remote handset in the following 20 sec.,
the receiver learns the new code.
OPERATION
Continued
REMOTE LIGHTING
INSTRUCTIONS
WARNING:
• If replace has glass doors, never operate this heater with glass doors closed. If you op­erate heater with doors closed, heat buildup inside replace will cause glass to burst. Make sure there are no obstructions across openings of replace.
• You must operate this heater with a fireplace screen in place. Make sure fireplace screen is closed before run­ning heater.
NOTICE: During initial operation of new heater, burning logs will give off a paper-burning smell. Orange ame will also be pres­ent. Open damper or window to vent smell. This will only last a few hours.
CAUTION: A mild gas ash within 10 seconds is normal during shutdown of this heater. Remain clear of the hearth area for the entire shutdown process to avoid possible injury.
1. STOP! Read the safety information,
page 15.
2. Make sure equipment shutoff valve is fully open.
3. Turn motor knob clockwise to the OFF position.
4. Wait ve (5) minutes to clear out any gas. Then smell for gas, including near the oor. If you smell gas, STOP! Follow “B” in the safety information, column 1. If you don’t smell gas, go to the next step.
5. Make sure ON/OFF switch is in "–" (ON) position.
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126813-01A 17
OPERATION
Continued
Shut Off Procedure
To save battery power, press to turn main gas to pilot gas. Press the OFF button to
shut off the device including pilot ame. The device can be shut off with ON/OFF switch,
thus disabling remote hand set.
Setting Display ( °C/24h and °F /12h)
Press and hold OFF and until display changes from °F (and 12 hour clock) to °C (and 24 hour clock) or vice versa.
Setting The Time
• After connecting battery or by simultane-
ously pressing and the display will
start to ash. You are in the set mode.
• From SET mode press to set the hour
and to set the minute.
• Wait or press OFF to return to manual
mode.
Battery Replacement
Remote handset battery needs to be changed when LED is dim. Battery life expectancy is 2 to 3 years. Replacement is recommended at the beginning of heating season. Battery needs to be changed when acoustic error message appears during ignition (see Identify- ing Error Signals from Receiver, page 24).
Changing Mode of Operation
• Press the SET button quickly to change the
mode of operation in the following order:
MAN, TEMP, TEMP, TIMER.
• Manual ame height adjustment (MAN ap-
pears on display): Press to turn on the
re (main burner) or to increase ame height.
Press to decrease ame or to go down to pilot only. The receiver acknowledges the transmission with an acoustic signal.
• The day time temperature mode ( TEMP
appears on display): The sensor in the transmitter measures room temperature.
The controller compares the room tem­perature with set temperature and sends a signal to the receiver to turn gas valve
motor up or down, to adjust ame height
accordingly.
• The nighttime setback temperature ( TEMP appears on display): The sensor in the transmitter measures the temperature and adjusts it according to the nighttime setback temperature. There is a bigger temperature differential during this cycle.
• Timer: The timer mode (TIMER) operates
much like the temperature mode above.
The timer setting allows you to set specic
times for on and off. (There are 2 burner on and 2 burner off cycles every 24 hours.) If the reading for the nighttime temp. is
"– – –", the motor will turn off the valve to
standby pilot position and wait for the next burner on cycle. This display shows the setting temperature every 30 seconds.
Setting Temperature
• Select the desired mode of operation
(day or night) by pressing the SET button
briey.
• Hold SET button until display ashes.
• Set temperature with the or (40°F is
the minimum temperature).
• Wait or press OFF to go to temperature
control mode.
• If temperature control in moon times should be off (lower battery consumption),
decrease night temperature until "– – –" appears on display.
Set Timer
• Switch to timer mode by pressing the SET button briey.
• Press the SET button until P1 ashes.
• Set hours with and minutes with .
• Press SET briey for the next burner cycle
time.
• If all 4 times are set, pressing the OFF but­ton or waiting will complete programming.
Shutting Off Heater
Press OFF button on remote control to switch off main gas and pilot gas.
Shutting Off Burner Only (pilot stays lit)
Press to decrease the ame height and shut off main burner.
SET
OFF
STAND
BY
Figure 18 - Control Panel for Hand-Held
Remote
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126813-01A18
Lighting with Piezo Ignitor
1. Disconnect ignitor cable from receiver and
connect to Piezo Ignitor Tab (see Figure
19 and Wiring Diagram on page 24).
2.
STOP! Read safety information on
page 15,
3. Make sure equipment shutoff valve is fully
open.
4. Turn motor knob clockwise to the
OFF position.
5. Wait (5) minutes to clear any gas and
then smell for gas around heater and
near oor. If you smell gas, STOP! follow
"B" on page 15.
6. ON/OFF switch in "—" ON position.
7. MAN knob on valve is in MAN position
(see Figure 19), When in MAN position
you can see a metallic core.
8. Push and hold down metal core fully with
a pen while the pilot gas ows.
9. Press and release piezo ignitor button until
pilot lights.
10. Continue holding down metal core for
about 10 seconds and then release the
metal core. Pilot should stay lit. If not,
repeat steps 1 through 4.
11. Turn MAN Knob to ON position - main gas
ows.
12. Turn motor knob to adjust ame. Knob
has a slipping clutch that allows manual
ame height adjustment.
TO TURN GAS OFF
TO APPLIANCE
Press OFF button on remote control to switch off main gas and pilot gas or manually turn Motor knob clockwise to the "O" OFF position.
OPERATION
Continued
MANUAL LIGHTING
PROCEDURE
WARNING: Manual lighting
must be performed by a qualied service person.
The system has a "MANUAL OVERRIDE" feature that allows you to light with a match.
Lighting with a Match
1. STOP! Read the safety information on page 15 .
2. Make sure equipment shutoff valve is fully open.
3. Turn motor knob clockwise to to OFF position.
4. Wait (5) minutes to clear any gas and then
smell for gas around heater and near oor. If you smell gas, STOP! follow "B" on page
15. If you do not smell gas, go to the next
step.
5. Make sure ON/OFF switch is in "–" (ON) position.
6. MAN-knob (valve) in MAN position, a
metallic core is visible (see Figure 19).
7. Push and hold down metal core fully by using a non-sharp object such as a pen.
This lets the pilot gas ow.
8. Light pilot burner with a match, (see
Figure 20).
9. Continue holding down metal core for about 10 seconds. Pilot should stay lit
after releasing metal core. If not, repeat
step 1 thru 4.
10. Turn MAN knob to the ON position. This
lets main gas ow.
Figure 19 - Control Valve
Piezo
Ignitor Tab
Metallic Core for Manual Ignition
Piezo Ignitor
ON/OFF Switch
Microswitch
MAN Knob in Manual Position
Motor Knob in ON Position
Figure 20 - Pilot
Pilot Burner
Thermocouple
11. Turn motor knob to adjust ame. Knob has a slipping clutch that allows manual ame
height adjustment as well as adjustment to pilot gas.
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126813-01A 19
Thermocouple
Thermocouple
Figure 22 - Incorrect Pilot Flame Pattern
(Natural Gas Pilot Shown)
Figure 21 - Correct Pilot Flame Pattern
(Natural Gas Pilot Shown)
BURNER FLAME PATTERN
Figure 23 shows correct burner ame pat­tern.
NOTICE: Do not mistake orange ames with yellow tipping. Dirt or other ne particles are burned by heater, causing brief patches of orange ame.
If burner ame pattern is incorrect, as shown
in Figure 24
• turn appliance off (see To Turn Off Gas to
Appliance, page 18)
• see Troubleshooting, page 21
Figure 23 - Correct Burner Flame Pattern
Figure 24 - Incorrect Burner Flame
Pattern
Blue & Bright Yellow Flames
Orange Flames
INSPECTING BURNERS
Check pilot ame pattern and burner ame
patterns often.
PILOT FLAME PATTERN
Figure 21 shows a correct pilot ame pattern. Figure 22 shows an incorrect pilot ame pat­tern. The incorrect pilot ame is not touching
the thermocouple. When the thermocouple
cools, the heater will shut down. If pilot ame pattern is incorrect, as shown
in Figure 22
• turn heater off (see To Turn Off Gas to Ap­pliance, page 18)
• see Troubleshooting, page 21
Note: The pilot ame on natural gas units will have a slight curve, but ame should be blue
and have no yellow or orange color.
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126813-01A20
Figure 26 - Injector Holder on Front
Burner Tube
Burner Tube
Primary Air Inlet Opening
Injector Holder
Injector
Figure 25 - Removing Front Log to Clean
Front Burner
Main Log Assembly
Front Log Assembly
Screws
Base Assembly
Cleaning Access
CLEANING AND
MAINTENANCE
WARNING: Turn off heater
and let cool before cleaning.
CAUTION: You must keep control areas, burner and circu­lating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualied service person. Heater may need more frequent clean­ing due to excessive lint from carpeting, bedding material, pet hair, etc.
WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.
BURNER INJECTOR HOLDER AIR INLET HOLE
The primary air inlet holes allow the proper amount of air to mix with the gas. This pro-
vides a clean burning ame. Keep these holes clear of dust, dirt, lint and pet hair. Clean these
air inlet holes prior to each heating season. Blocked air holes will create soot. We recom­mend that you clean the unit every 3 months during operation and have heater inspected
yearly by a qualied service person.
We also recommend that you keep the burner tube clean and free of dust and dirt. We rec­ommend using compressed air no greater
than 30 PSI. Your local computer store,
hardware store or home center may carry compressed air in a can. If using compressed
air in a can, please follow the directions on the can. If you don't follow directions on the can,
you could damage the pilot assembly.
Before cleaning, shut off unit, including pilot.
Allow unit to cool for at least 30 minutes. You will need to remove the front log to access front burner.
1. Remove two screws from back of unit that attach main log assembly to base assembly (see Figure 25).
2 . Remove screws from left and right side of
front log assembly to remove from base assembly (see Figure 25).
3. Inspect burner and primary air inlet holes on injector holder of each burner for dust and dirt (see Figures 25 and 26).
4. Blow air through the ports/slots and holes in the burner.
5. Check the injector holder located at the end of the burner tube again. Remove
any large particles of dust, dirt, lint or pet
hair with a soft cloth or vacuum cleaner
nozzle.
6. Blow air into the primary air holes on the injector holder.
7. In case any large clumps of dust have now been pushed into the burner repeat steps 5 and 6.
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126813-01A 21
TROUBLESHOOTING
WARNING: Turn off heater and let cool before servicing. Only a
qualied service person should service and repair heater.
CAUTION: Never use a wire, needle or similar object to clean
ODS/pilot. This can damage ODS/pilot unit.
Note: All troubleshooting items are listed in order of operation.
POSSIBLE CAUSE
1. Switch in OFF position (mod­ule gives long steady beep)
2. Bad batteries (If batteries
fail within 1 heating season,
see cause no. 8)
3. Ignitor electrode not con­nected to ignitor cable
4. Ignitor cable pinched or wet
5. Broken ignitor cable
6. Bad piezo ignitor
7. Ignitor electrode positioned wrong or broken
8. Bad module
1.
Gas supply turned off or equip-
ment shutoff valve closed
2. Bad batteries (If batteries
fail within 1 heating season,
see cause no. 9)
3. Control knob not in PILOT position
4. Control knob not pressed in while in PILOT position
5. Air in gas lines when in­stalled
6. Depleted gas supply (pro­pane/LP only)
7. ODS/pilot is clogged
8. Gas regulator setting is not correct
9. Bad module
1. Inlet gas pressure is too low
2. Wire disconnected from gas control
3. Burner orice(s) clogged
4. Bad module
OBSERVED PROBLEM
When and are
pressed at the same time,
there is no spark at ODS/ pilot
When and are
pressed, there is spark at
ODS/pilot but no ignition
Burner does not light after pilot is lit
REMEDY
1. Push switch on valve to "–" position
2. Replace batteries
3. Reconnect ignitor cable
4. Free ignitor cable if pinched by any metal or tubing. Keep ignitor cable dry
5. Replace ignitor cable
6. Replace piezo ignitor
7. Replace pilot assembly
8. Replace module
1. Turn on gas supply or open equipment shutoff valve
2. Replace batteries
3. Turn control knob to PILOT position
4. Press in control knob while in PILOT position
5. Continue holding down control knob. Repeat ignit­ing operation until air is removed
6. Contact local propane/LP gas company
7. Clean ODS/pilot (see Clean-
ing and Maintenance, page
20) or replace ODS/pilot assembly
8. Replace gas regulator
9. Replace module
1. Contact local natural or propane/LP gas company
2. Reconnect leads (see Wir-
ing Diagram, page 24)
3. Clean burner (see Cleaning and Maintenance, page 20)
or replace burner orice(s)
4. Replace module
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126813-01A22
TROUBLESHOOTING
Continued
OBSERVED PROBLEM
Delayed ignition burner
Burner backfiring during combustion
Orange ame in burner during
burner combustion
Slight smoke or odor during
initial operation (rst hour)
Heater produces a whistling noise when burner is lit
White powder residue forming within burner box or on adja­cent walls or furniture
Moisture/condensation no­ticed on windows
REMEDY
1. Contact local natural or propane/LP gas company
2. Clean burner (see Cleaning
and Maintenance, page 20) or replace burner orice
1. Clean burner (see Cleaning and Maintenance, page 20)
or replace burner orice
2. Replace damaged burner
3. Replace gas regulator
1. Check burner for dirt and
debris. If found, clean
burner (see Cleaning and Maintenance, page 20)
2. Replace gas control
1. Problem will stop after a few hours of operation
1. Turn control knob to LO position and let warm up for a minute
2. Operate burner until air is removed from line. Have gas line checked by local natural or propane/LP gas company
3.
Observe minimum installation clearances (see page 9)
4. Clean burner (see Cleaning
and Maintenance, page 20) or replace burner orice
1. Turn heater off when us-
ing furniture polish, wax,
carpet cleaners or similar products
1. Refer to Air for Combustion and Ventilation require­ments (page 5)
POSSIBLE CAUSE
1. Manifold pressure is too low
2. Burner orice(s) clogged
1. Burner orice is clogged or
damaged
2. Damaged burner
3. Gas regulator defective
1. Not enough air
2. Gas regulator defective
1. Residues from manufac­turing processes and logs curing
1. Turning control knob to HI position when burner is cold
2. Air in gas line
3. Air passageways on heater blocked
4. Dirty or partially clogged
burner orice(s)
1. When heated, vapors from furniture polish, wax, car­pet cleaners, etc. may turn
into white powder residue
1. Not enough combustion/ ventilation air
Page 23
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126813-01A 23
TROUBLESHOOTING
Continued
WARNING: If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Fol­low the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
IMPORTANT: Operating heater where impurities in air exist may create odors. Cleaning sup-
plies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc.,
create fumes. These fumes may mix with combustion air and create odors. These odors will disappear over time.
POSSIBLE CAUSE
1. Battery is not installed. Battery power is low
2. Bad module
1. Metal expanding while heating or contracting while cooling
1. Heater burning vapors from
paint, hair spray, glues, cleaners, chemicals, new carpet, etc. (See IMPOR-
TANT statement above)
2. Low fuel supply (propane/ LP only)
3. Gas leak. See Warning
statement at top of page
1. Not enough fresh air is available
2. Low line pressure
3. ODS/pilot is partially clogged
4. Thermostat on remote is
satised
1. Gas leak. See Warning statement at top of page
2. Control valve or gas control defective
1. Foreign matter between control valve and burner
2. Gas leak. See Warning
statement at top of page
REMEDY
1. Replace batteries in re­ceiver and remote control
2. Replace module
1. This is normal with most heaters. If noise is exces­sive, contact qualied ser­vice person
1. Open window to venti­late room. Stop using odor causing products while heater is running
2. Rell supply tank (propane/
LP only)
3. Locate and correct all leaks (see Checking Gas Con-
nections, page 13)
1. Open window and/or door for ventilation
2. Contact local natural or propane/LP gas company
3. Clean ODS/pilot (see
Cleaning and Maintenance,
page 20)
4. Adjust temperature
1. Locate and correct all leaks (see Checking Gas Con-
nections, page 13)
2. Replace control valve or gas control
1. Take apart gas tubing and remove foreign matter
2. Locate and correct all leaks (see Checking Gas Con-
nections, page 13)
OBSERVED PROBLEM
Remote does not function
Heater produces a clicking/ ticking noise just after burner is lit or shut off
Heater produces unwanted odors
Heater shuts off in use (ODS operates)
Gas odor even when control knob is in OFF position
Gas odor during combustion
Page 24
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126813-01A24
WIRING DIAGRAM
SPARK
SPARK
Pilot
4 AA Batteries
ON/OFF
Switch
Thermocurrent
Interrupter Block
SW
SWTCTC
Battery Compartment
MA GR MO SW
PANEL
Receiver
Antenna
Ignition Cable
Thermocouple
Thermocurrent Interrupter Block
Combination Control
ON/OFF Switch (Optional)
OFF
ON
8 Wire Connecting Cable
Thermocurrent Cable #2 or ON/OFF Switch Soldered Cable
Thermocurrent Cable #1
Motor Knob
MAN Knob
TROUBLESHOOTING
Continued
POSSIBLE CAUSE
Battery nearly down. (When signal appears the rst time ap­proximately 10 ignitions left)
Cable is not connected, ON/OFF
switch is in OFF position
Ignition not successful, possible
air in supply line
REMEDY
Replace battery
Connect cables
Switch to ON. Repeat procedure
OBSERVED PROBLEM
Long signals (0.8 second tone, 0.2 second break) dur­ing ignition
5 second continuous tone
5 short signals (8.2 second
tone, 0.2 second break)
IDENTIFYING ERROR SIGNALS FROM RECEIVER
Page 25
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126813-01A 25
Purchase these accessories from your local dealer. If they can not supply these accessories call INNOVATIVE HEARTH PRODUCTS at 1-800-655-2008 for information. You can also write to the address listed on the back page of this manual.
REPLACEMENT PARTS
FIREPLACE HOOD
Black - GA6050 Antique Brass - GA6053
For all models. Helps deect heat away from
mantel or wall above replace. Fits openings
28" to 48" wide.
Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
Contact authorized dealers of this product.
If they can’t supply original replacement part(s), call INNOVATIVE HEARTH PROD­UCTS at 1-800-655-2008.
When calling, have ready:
• your name
• your address
• model and serial numbers of your heater
• how heater was malfunctioning
• purchase date Usually, we will ask you to return the part to
the factory.
SERVICE HINTS
When Gas Pressure Is Too Low
• pilot will not stay lit
• burners will have delayed ignition
• heater will not produce specied heat
• propane/LP gas supply may be low
You may feel your gas pressure is too low. If
so, contact your local propane/LP or natural
gas supplier.
TECHNICAL SERVICE
You may have further questions about installa-
tion, operation, or troubleshooting. If so, contact
INNOVATIVE HEARTH PRODUCTS at 1-800-655-2008. When calling please have your model and serial numbers of your heater ready.
You can also visit the INNOVATIVE HEARTH PRODUCTS web site at www.IHP.US.com.
ACCESSORIES
LAVA ROCK - GA6060
For all models. Order when additional rock
is desired.
Page 26
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126813-01A26
PARTS
MONTEBELLO18NE, MONTEBELLO18PE, MONTEBELLO24NE, AND MONTEBELLO24PE
1
2
3
4
5
25 22
7
8
18
9
6
10
11
26
31
34
23
12
21
20
29
28
29
28
27
24
27
24 22
13
19
14
32
30
15
15
15
15
15
15
31
15
15
15
15
15
15
15
16
17
16
33
31
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126813-01A 27
PARTS
This list contains replaceable parts used in your heater. When ordering parts, follow the
instructions listed under Replacement Parts on page 25 of this manual.
KEY NO.
PART NUMBER
DESCRIPTION QTY.Montebello18NE Montebello18PE Montebello24NE Montebello24PE
1 116950-01 116950-01 116805-01 116805-01 Base 1 2 116853-02 116853-02 116853-01 116853-01 Base Support 1 3 116943-02 116943-01 116810-01 116810-02 Left Burner Bracket 1 4 116951-01 116951-01 116806-01 116806-01 Rear Burner 1 5 116952-01 116952-01 116811-01 116811-01 Pan Burner 1 6 111819-07 111819-11 111819-06 111819-10 Front Orice 1 7 111819-18 111819-19 111819-16 111819-17 Rear Orice 1 8 116955-01 116955-01 116815-01 116815-01 Grate 1 9 14391 14391 14391 14391 Venturi Tube 1 10 14527 14527 14527 14527 Burner Gasket 1 11 116807-01 116807-02 116807-01 116807-02 Valve Assembly 1 12 116943-02 116943-02 116816-01 116816-01 Right Burner Bracket 1 13 116854-01 116854-01 116854-01 116854-01 Pilot Bracket 1 14 104285-01 104285-01 104285-01 104285-01 ODS Pilot 1 15 M11084-26 M11084-26 M11084-26 M11084-26 Screw, HWH AB 10-16 x 0.38 27 16 11209 11209 11209 11209 Hex Nut 2 17 112829-01 112829-01 112829-01 112829-01 Air Shutter 1 18 M11084-38 M11084-38 M11084-38 M11084-38 Screw, HWH AB 8-18 x 0.38 1 19 117004-01 117004-01 117004-01 Pilot Shield 1 20 099918-03 099918-02 099918-03 099918-02 Burner Regulator 1 21 116957-01 111803-03 116957-01 Air Shutter 1 22 111824-01 111824-01 111824-01 111824-01 Nut/Sleeve, 3/8" 2 23 111828-01 111828-01 111828-01 111828-01 Nut/Sleeve, 3/16" 1 24 111817-05 111817-05 111817-05 111817-05 3/8" Flextube - 7" 2 25 111817-04 111817-04 3/8" Flextube - 21" 1
111817-09 111817-09 3/8" Flextube - 26" 1 26 111817-03 111817-03 111817-03 111817-03 3/16" Flextube 1 27 14396 14396 14396 14396 Male Adapter Fitting 2 28 117029-01 117029-01 117029-01 117029-01 Female Adapter Fitting 2 29 117030-01 117030-01 117030-01 117030-01 Compression Adapter, Female 2 30 117992-02 117992-02 117026-03 117026-03 Rear Log Kit 1 31 117992-01 117992-01 117026-02 117026-02 Front Log Kit 1 32 117495-01 117495-01 117495-01 117495-01 Caution Decal Bracket 1 33 116673-02 116673-02 116673-02 116673-02 Hand-Held Remote Control 1 34 117307-01 117307-01 117307-01 117307-01 Velcro Strap 1
PARTS AVAILABLE — NOT SHOWN
100563-01 100563-01 100563-01 100563-01 Warning Plate 1 112796-01 112796-01 112796-01 112796-01 Lighting Instructions Plate 1 100639-03 100639-03 100639-03 100639-03 Caution Decal 1 111288-02 111288-02 111288-02 111288-02 Gas Line Flex with Shut Off 1 117071-01 117071-01 117071-01 117071-01 Control Cover Kit 1 117501-01 117501-01 117501-01 117501-01 5 Piece Scrap Log Kit 1 GA6060 GA6060 GA6060 GA6060 Lava Rock 1 117685-02 117685-02 117685-01 117685-01 Ember Material 1
** Not a eld replaceable part
Page 28
Innovative Hearth Products
Astria™ Brand Gas Log Set & Outdoor Gas Fire Pit
Limited Three Year Warranty
THE WARRANTY
Innovative Hearth Products Limited Three Year Warranty ("IHP") warrants your Astria™ brand Gas Log Set or Outdoor Gas Fire Pit ("Product") to be free from defects in materials and workmanship at the time of manufacture. The logs and grate carry the Limited Three Year Warranty. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the Limited Three Year Warranty period and while the Product remains at the site of the original instal­lation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components. THERE ARE EXCLUSIONS AND LIMITATIONS to this Limited Three Year Warranty as described herein.
COVERAGE COMMENCEMENT DATE
Warranty coverage begins on the date of installation. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.
EXCLUSIONS AND LIMITATIONS
This Limited Three Year Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.
This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The following do not carry the Limited Three Year Warranty but are warranted as follows:
Gas components – Repair or replacement for one year from the date of installation. Remote control – Repair or replacement for one year from the date of installation. Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component.
Parts not otherwise listed carry a 90 day warranty from the date of installation.
Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the product.
IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fire, flood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance (The Product must be subjected to normal use. The Product is designed to burn either natural or propane gas only. Burning conventional fuels such as wood, coal or any other solid fuel will cause damage to the Product, will produce excessive temperatures and could result in a fire hazard.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or inefficiency resulting from faulty installation or application of the Product.
This Limited Three Year Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.
LIMITATION ON LIABILITY
It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified herein.
In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after replacement or repair, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose.
IHP makes no expressed warranties except as stated in this Limited Three Year Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.
No one is authorized to change this Limited Three Year Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this Limited Three Year Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
IHP reserves the right to investigate any and all claims against this Limited Three Year Warranty and to decide, in its sole discretion, upon the method of settlement.
To receive the benefits and advantages described in this Limited Three Year Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP.
Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a
contractor that is not approved without first obtaining IHP's prior written consent.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notified of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1508 Elm Hill Pike, Suite 108; Nashville, TN 37210 or visit our website at WWW.ASTRIA.US.COM.
Printed in U.S.A. © 2013 Innovative Hearth Products LLC
P/N 900201-00, Rev. NC 12/2013
Innovative Hearth Products
1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
Page 29
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126813-01A 29
WARRANTY
KEEP THIS WARRANTY
Model (
located on product or identication tag
) _____________________________
Serial No. (
located on product or identication tag
) __________________________
Date Purchased __________________________
Keep receipt for warranty verication.
Page 30
P126813-01
1508 Elm Hill Pike, Suite 108
Nashville, TN 37210
1-800-655-2008
www.IHP.US.com
126813-01 Rev. A 02/14
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