Astria Inglenook CRP2, Inglenook CLP2 Installation And Operation Instructions Manual

INSTALLATION AND OPERATION
INSTRUCTIONS
Custom Series Multi-Sided
Wood burning Fireplaces
MODELS
Inglenook CRP2 Inglenook CLP2
PFS
®
USC
REPORT NO. 09-146
P/N 126647-01 Rev. A 02/04/14
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain replacement parts or accessory items when needed. Keep it with your other important papers.
This fireplace is approved for use as a wood burning fireplace or for use with a vented gas log approved to ANS Z21.60, Z21.84 standards or for use with a vent-free gas log heater approved to ANS Z21.11.2 standard. An INNOVATIVE HEARTH PRODUCTS, LLC hood must be installed when using a vent-free log heater (see Accessories, page 16).
This wood burning fireplace complies with UL127­CAN/ULC-S610-M87 standard as a FACTORY BUILT APPLIANCE.
FOR CANADA: The authority having jurisdiction (such as the municipal building department, fire department, etc.) should be contacted before instal­lation to determine the need to obtain a permit.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
For more information, visit www.Astria.US.com
Thank you for your purchase. We appreciate your business!
Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety information.
Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your fireplace.
Register your product online today!
To help us keep you up-to-date on product information and of­fers, please take a few moments to register your product online at www.Astria.US.com (Owner Resources/Product Registration).
Please read and understand these instructions before installing or operating.
SAFETY
TABLE OF CONTENTS
Safety .............................................................................................2
Dimensions ....................................................................................4
Fireplace Installation ......................................................................5
Venting Installation ........................................................................7
Optional Gas Line Installation ......................................................13
Operation and Maintenance Guidelines ........................................14
Replacement Parts .......................................................................15
Technical Service .........................................................................15
Parts ............................................................................................16
Accessories ..................................................................................16
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage or loss of life. Refer to this manual for assistance or additional information. Consult a qualified installer or local distributor.
IMPORTANT: Check local codes before installing this fireplace.
This fireplace model is a wood burning fireplace intended and ap­proved for installation in either residential homes or buildings of standard construction. This fireplace system requires the utilization of INNOVATIVE HEARTH PRODUCTS, LLC’s (IHP) 8", double-wall, and snap lock flue pipe system. Optional glass doors in several finishes are available for this fireplace (see Replacement Parts, page 15 and Accessories on page 16).
Before beginning installation of this fireplace, read these instructions through completely.
• This IHP replace and its components are safe when installed
according to this installation manual. Unless you use IHP com­ponents, which have been designed and tested for the fireplace system, you may cause a fire hazard.
• TheIHPwarrantywillbevoidedbyandIHPdisclaimsanyrespon­sibility for the following actions.
a. Modification of the fireplace, components, doors, air inlet system and damper control.
b. Use of any component part not manufactured or approved by IHP in combination with an IHP fireplace system.
Proper installation is the most important step in ensuring safe and continuous operation of the fireplace. Consult the local building codes as to the particular requirements concerned with the installation of all factory built fireplaces.
WARNING: Do not install a fireplace insert in this fireplace unless the manufacturer's instructions with the insert specifically state this fireplace has been tested for use with this insert.
FOR YOUR SAFETY
•Donotstoreorusegasolineoranyotherammable
vapors or liquids in the vicinity of this or any other appliance.
•Duetohightemperatures,theapplianceshouldbe
located out of traffic and away from furniture and draperies.
•Donotplaceclothingorotherammablematerials
on or near the appliance.
•Never leave children unattended when a re is
burning in the fireplace.
WARNING: Use solid wood or processed solid fuel fire logs only. "Do not poke or stir the logs while they are burning. Use only firelogs that have been evaluated for the application in fireplace and refer to firelog warnings and caution markings on packaging prior to use."
This fireplace is not intended to be used as a sub­stitute for a furnace to heat an entire home. Use for supplemental heat only.
Ovefiring of a fireplace is a condition where exces­sive temperatures are reached, beyond the design capabilities of the appliance. The damage that occurs from ovefiring is not covered under the manufacturer’s limited warranty.
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SAFETY Continued
WARNING: CONTINUED OVERFIRING CAN PER­MANENTLY DAMAGE YOUR FIREPLACE SYSTEM. SOME EXAMPLES OF CONDITIONS THAT COULD CAUSE OVERFIRING ARE:
• BURNINGQUANTITIESOFSCRAPLUMBER,PINE BRANCHES, PAPER OR CARDBOARD BOXES WHICHEXCEEDTHEVOLUMEOFTHENORMAL LOGFIRE.
• BURNINGTRASH,CHEMICALSORCHEMICALLY TREATEDCOMBUSTIBLES.
"Disposal of Ashes
Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should
beplacedonanoncombustibleoororontheground,
well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled."
"WHEN USING THE DECORATIVE APPLIANCE, THE FIREPLACE DAMPER MUST BE SET IN THE FULLY OPEN POSITION."
"Never use gasoline, gasoline-type lantern fuel, kero-
sene,charcoallighteruid,orsimilarliquidstostart
or ’freshen up’ a fire in this fireplace. Keep all such liquids well away from the fireplace while it is in use."
Use SOLID WOOD only for fuel. It is best to use dry and well seasoned hardwood. Softwoods tend to burn very quickly. DO NOT use treated wood, charcoal, coal, trash, driftwood or woods that have been dipped in tar, pitch, pine tar, creosote, etc. Wood products made with synthetic binders, such as plywood, produce ab­normally high temperatures and sputtering, smoking fires. When burning artificial logs, please read and follow the instructions provided by the manufacturer.
Never burn treated construction lumber or scraps. These woods burn excessively hot and may contain chemicals used to treat insects and fungus. When burned, these chemicals can pose a significant hazard.
WARNING: BURNING IMPROPER FUEL (I.E. CHARCOAL) CAN RESULT IN CARBON MONOXIDE POISONING, WHICH MAY LEAD TO DEATH!
Carbon Monoxide Poisoning – Early signs of carbon
monoxidepoisoningresembletheuwithheadaches,
dizziness, or nausea. If you have these signs, get fresh air at once! Have the appliance inspected by a qualified service technician. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung diseaseoranemia,thoseundertheinuenceofal­cohol, and those at high altitudes.
Ventilation Requirements - Provide adequate air for combustion. The fresh air requirements of this ap­pliance must be met within the space where it will be installed.
Smoke Detectors - Since there are always several potential sources of fire in any home, we recommend installing smoke detectors. If possible, install the smoke detector in a hallway adjacent to the room (to reduce the possibility of occasional false activation from the heat produced by the appliance). If your local code requires a smoke detector be installed within the same room, you must follow the requirements of your local code. Check with your local building department for requirements in your area.
"Creosote – Formation and Need for Removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in
the relatively cool chimney ue of a slow-burning
fire. As a result, creosote residue accumulates on
theuelining.Whenignitedthiscreosotemakesan
extremely hot fire.
The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred. When creosote has accumulated (1/8" [3 mm] or more) it shall be removed to reduce the risk of a chimney fire."
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SAFETY Continued
WARNING: Always leave glass doors fully opened or fully closed when operating fireplace.
WARNING: Children and adults should be alerted to the hazards of high surface temperatures and to stay away to avoid burns or clothing ignition. Young children should be carefully supervised when in the same room as fireplace.
DIMENSIONS
31"
22"
7
18
/8"
39
1
/8"
13"
42 1/2"
40"
10
16
3
22
/4"
7"
36"
1
/8"
39
8
3
/4"
12"
8"
1
/2"
1
/4"
20"
Figure 1 - Dimensions
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20"
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FIREPLACE INSTALLATION
GLOSSARY
Flush Installation - type of installation where front face of fireplace
is even or level with wall.
Chase Installation - type of installation where chimney is enclosed.
Perpendicular Side Wall - applies to minimum clearance between
side wall and fireplace opening.
Nailing Flange - extended part on both sides of fireplace face that secures fireplace to wall.
Termination - cap that is placed at end of chimney pipe.
SELECTING LOCATION
To determine safest and most efficient location for fireplace, you must take into consideration the following guidelines:
1. The location must allow for proper clearances (see below).
2. Consider a location where the fireplace will not be affected by drafts, air conditioning ducts, windows or doors.
3. A location that avoids the cutting of joists or roof rafters will make installation easier.
4. If an outside air kit is to be installed, accessibility to outside combustion air must be considered. This can also be achieved through a vented crawl space in some cases (see Optional Outside Air Kit on page 7).
5. If gas line is to be installed, consider location of gas supply.
MINIMUM CLEARANCE TO COMBUSTIBLES
Back and sides of fireplace 3/4" minimum* Top spacers 0" Perpendicular side wall to opening of unit 14" minimum Bottom of fireplace to floor (step 2 of Framing) 0" minimum Mantel clearances see Mantel clearances, page 6 Chimney outer pipe surfaces 2" minimum
Chase inside dimension 16 1/2" minimum
WARNING: DO NOT PACK REQUIRED AIR SPACES
WITH INSULATION OR OTHER MATERIALS.
Do not obstruct fireplace openings (ie. louvers, etc.) with any type of facing material. Combustible mate­rial must not be in contact with back of front face of fireplace.
38 5/8"
21 1/2"
43"
FRONT VIEW SIDE VIEW
Figure 2 - Framing Dimensions
16 1/2"
2x4 Stud for Nailing Flange
107/8"
Back and Side
52"
Minimum
24" Min. to Unprotected Wall
Perpendicular Wall
Figure 3 - Corner Installation
5. Before securing fireplace to prepared framing, ember protector (provided) must be placed between hearth extension (not sup­plied) and under bottom front edge of fireplace to protect against glowing embers falling through. If fireplace is to be installed on a raised platform, a Z-type ember protector (not supplied) must be fabricated to fit your required platform height. Ember protector should extend under fireplace a minimum of 1". Ember protector should be made of galvanized sheet metal (28 gauge minimum) to prevent corrosion (see Figure 5).
6. Using screws or nails, secure fireplace to framing through flanges located on sides of fireplace (see Figure 4).
Combustible Wall
FRAMING
1. Frame opening for fireplace using dimensions shown in Figures 2 and 3.
2. If fireplace is to be installed directly on carpeting, tile (other than ceramic) or any combustible material other than wood flooring, fireplace must be installed upon a metal or wood panel extending full width and depth of fireplace.
3. Set fireplace directly in front of this opening and slide unit back until nailing flanges touch side framing.
4. Check level of fireplace and shim with sheet metal if necessary.
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Nailing Flange
Nail or Screw
Figure 4 - Nailing Flanges
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FIREPLACE INSTALLATION Continued
HEARTH EXTENSION
A hearth extension projecting a minimum of 20" in front of and a minimum of 12" beyond each side of fireplace opening is required to protect combustible floor construction in front of fireplace. Fab­ricate a hearth extension using a material which meets the following specifications: a layer of noncombustible, inorganic material having a thermal conductivity of k = .84 BTU IN/FT2 HR °F (or less) at 1" thick. For example, if material selected has a k factor of 0.25, such as glass fiber, the following formula would apply:
0.25 x 1.0" = 0.30" thickness required
0.84
Thermal conductivity "k" of materials can be obtained from manu­facturer or supplier of noncombustible material. If hearth extension is to be covered, use noncombustible material such as tile, slate, brick, concrete, metal, glass, marble, stone, etc. Provide a means to prevent hearth extension from shifting and seal gap between fireplace frame and hearth extension with a non-combustible material such as sand-cement grout (see Figure 3, page 5).
12 1/4" Ref.
6"
Ref.
33°
3" Nom.
12" Min.
9" Min.
Fireplace Opening
Combustible Material
Safe Zone for Projection of Combustible Materials
11/2" Max.
Upper
Section of
Fireplace
WARNING: Hearth extension is to be installed
only as shown in Figure 5.
Seal Cap
Ember Protector
Do Not Block Louver
Figure 5- Hearth Extensions
MANTEL CLEARANCES
Woodwork such as wood trims, mantels or any other combustible material must not be placed at least 9" above opening of fireplace (see Figure 6, page 6). Combustible materials above 9" and projecting more than 1 1/2" from the fireplace front face must not be at least 12" above fireplace opening (NFPA 211, Section - Clearance from Combustible Material).
Mantels or any other combustible material may also come up to the side edge of the black metal face of the fireplace. Clearances from side of fireplace to any combustible material and wall should fall within the limits show in Figure 7.
Hearth Extension
Seal Cap
Hearth Extension
Ember Protector
Figure 6 - Mantel Clearances
Example 1: The face of a mantel, bookshelf, etc. is made of combus­tible material and protrudes 2 3/4" from the wall on which the fireplace is installed. The combustible material must be a minimum of 4" from side of fireplace opening.
Example 2: The face of a mantel, bookshelf, etc. is made of com­bustible material and protrudes 11/16" from the wall on which the fireplace is installed. The combustible material can butt up against side of fireplace (i.e. 1" from fireplace opening).
9 5/
8
8 15/
16
8 1/
4
7 9/
16
6 7/
No Combustible Material on Face of Firebox
Fireplace Opening
1" Both
Sides
Example 1
Example 2
012345 678910 11 12 13 14
6 3/ 5 1/
4 13/ 4 1/ 3 7/
2 3/ 2 1/
3
/
1 11/16
8
16
2
16
8
16
4
16
8
Minimum 14" from Perpendicular Side Wall
Figure 7 - Minimum side clearances
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VENTING INSTALLATION
OPTIONAL OUTSIDE AIR KIT (MODELS AK4 OR AK4F)
The installation of an outside air kit should be performed during the rough framing of the fireplace due to the nature of it’s location. Outside combustion air is accessed through and exterior wall (AK4) or a vented crawl space (AK4F). See Figure 8 and Accessories on page 16. Avoid installing outside air eyebrow in areas where inlet opening may be blocked by snow, bushes or other obstacles. It should also be located beyond the reach of children.
CAUTION: Combustion air inlet ducts shall not
terminate in attic space.
The maximum height for the air vent can not exceed
3feetbelowtheuegasoutletofthetermination.
For further details on installation of outside air kit, please refer to instructions included with air kit. For operating instructions, please refer to your owner’s manual.
Secure to Collars with Metal Tape, Screws or Straps (Min. of 1/4" x 20" in size)
Air Inlet Location Must Allow For Bushes or Snow
Air Inlet Eyebrow
Vented Crawl Space (Check Local Codes Before Installing in a Vented Crawl Space)
Figure 8 - Air Kit Installation
Outside air handle is located on left-hand side of fireplace refractory (see Figure 9, Model WRT40CRWSI shown). To close, pull down; to open, push up. Always open mechanism when starting a fire to provide adequate outside combustion air. Close mechanism when not in use to prevent cold air from entering room.
Air Kit Damper Rod­Closed Position
Vent Hood Required for Wall Installation
CHIMNEY SYSTEM Chimney height
Minimum chimney height measured fro bottom of fireplace to flue gas outlet-end of termination is:
Straight run 14 feet Run with one elbow set 15 feet Run with two elbow sets 24 feet An elbow set consists of one starter elbow and one return elbow.
Uncommon circumstances such as neighboring hills, tall trees, or strong wind areas can cause downdrafts in chimney system. In such cases, going beyond minimum recommended height would be preferable to provide a better draw.
Maximum height approved for any chimney run with this fireplace system is 60 feet as measured from fireplace bottom to flue outlet end of termination.
Double Wall Chimney System
An IHP chimney system consists of 12", 18", 24", 36" and 48" snap­lock, double-wall pipe segments, planned for maximum adaptability to individual site requirements. Actual lengths gained after fitting overlaps must be taken into consideration (lineal gain) and are given in lineal gain chart (see Figure 10, page 8).
Lineal gain is actual measurable length of a part after two or more parts are connected.
Each double wall chimney section consists of a galvanized outer pipe, a stainless steal inner flue pipe and a wire spacer. Pipe sections must be assembled independently as chimney is installed. When connecting chimney directly to fireplace, inner flue pipe section must be installed first with lanced (female) side up (see Figure 10, page 8). Outer pipe section can then be installed over flue pipe section with hemmed (male) end up. Press down on each pipe section until lances securely engage hem on fireplace starter. The wire will assure proper spacing between inner and outer pipe sections.
Continue to assemble chimney sections as outlined above, making sure both inner and outer pipe sections are locked together.
When installing double wall snap-lock chimney together, it is impor­tant to assure the joint between chimney sections is locked. Check by pulling chimney upward after locking. Chimney will not come apart if properly locked. It is not necessary to add screws to keep chimney together. However, if desired, use screws per directions provided on page 8, Figure 11.
Note: For Canada, use chimney parts designated HT.
Open Position
Lower Left Side of Fireplace Opening
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Figure 9- Air Kit Damper Rod
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VENTING INSTALLATION Continued
WARNING: The opening in collar around chimney at top of fireplace must not be obstructed. Never use blown insulation to fill chimney enclosure.
12 3/8" Galvanized Outer Pipe
Lanced Ends (Male)
LINEAL GAIN
PART NO. DESCRIPTION GAIN
Inglenook CRP2/CLP2 Fireplace 42
12-8DM Pipe Section 10 5/8" 18-8DM Pipe Section 16 5/8" 24-8DM Pipe Section 23 5/8" 36-8DM Pipe Section 34 5/8" 48-8DM Pipe Section 46 5/8" RT-8DM Round Termination 6 7/8"*
RTL-8DM Round Termination 7 3/4"*
RTT-8DM
RTTL-8DM
ET-8DM
ETL-8DM
ETO-8DM
ETLO-8DM
*Lineal Gain for Terminations is measured to Flue Gas Outlet Height.
Round Termination
with Slip Section
Round Termination
with Slip Section
Square Chase
Termination
Square Chase with
Slip Section
Square Chase
with Mesh
Square Chase with
Mesh and Slip
Section
Hemmed Ends (Female)
8" Stainless Inner Pipe
"
6 7/8" to 23 1/8"* 7 3/4" to 21 1/2"*
12"*
7" to 15"*
12"*
12" to
21 1/2"*
OFFSET RISE CHIMNEY LENGTH
A B 48" 36" 24" 18" 12"
4 3/8" 16 3/8" ELBOW SET ONLY 9 3/4" 25 1/2" 1
12 3/4" 30 3/4" 1
15" 34 3/4" 1
18" 40" 1 1 21 1/4" 46 1/4" 1 23 3/4" 49 1/4" 1 1 27 3/4" 56 3/4" 1
30" 60 3/4" 1 1
33" 66" 1 1
36" 71" 1 1 38 1/4" 75" 2 41 1/4" 80 1/4" 1 1 1
45" 86 3/4" 2 46 3/4" 89 1/2" 1 1 1
51" 97" 1 1 53 1/4" 101" 2 1 56 1/4" 106 1/4" 2 59 1/4" 111 1/2" 1 1 1 61 3/4" 115 1/2" 2 1 64 3/4" 120 3/4" 2 1 68 1/4" 127" 1 2
70" 130" 2 1 1 74 1/4" 137 1/2" 1 2 1 76 3/4" 141 1/2" 1 2 1 79 3/4" 146 3/4" 4
OFFSET CHART (22-50 FT. SYSTEM HEIGHT)
Figure 10 - Lineal Gain
USING CHIMNEY OFFSETS
To achieve desired offset, you may install combinations of 12", 18", 36" and 48" length of double wall pipe (see offset chart and Figure 11, this page and Figure 12, page 9).
Chimney weight above offset rests on return elbow. Straps must be securely nailed to rafters or joists (see Figure 13, details A & B, page 9).
Maximum length of pipe between supports (return elbow or chimney support V12S-8DM) is 6' of angled run. Maximum of two 6' angled run sections per chimney system.
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Screws
B
A
Figure 11 - Raise and Offset
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Return Elbow
VENTING INSTALLATION Continued
Offset Elbow
Return Elbow
Offset Elbow
Return Elbow
DETAIL A
Straps
Ceiling Support Pipe 12S-8DM
6' Max.
6' Max.
Return Elbow
Ceiling
Return Elbow
Offset Offset Elbow
A B C
Elbow
6' Max.
6' Max.
Support Pipe 12S-8DM
Offset Elbow
Figure 12 - Typical Offset Installations
See DETAIL A
See DETAIL B
Firestop Spacer
Return Elbow
6' Max.
6' Max.
Existing Ceiling Frame
Screws or Staples (Min. of 8)
Angle Firestop
Straps
DETAIL B
Figure 13 - Chimney Supports
FIRESTOP SPACERS (FS-8DM)
Firestop spacers are required at each point where the chimney pen­etrates a floor or ceiling joist space. Their purpose is to establish and maintain the required clearance between the chimney and the combustible materials.
When the pipe passes through a framed opening into a living space above, the firestop must be placed onto the ceiling from below as shown in Figure 14. When the pipe passes through a framed opening into an attic space above, the firestop must be placed on the attic floor as shown in Figure 15.
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Figure 14 - Firestop Spacer with Living Space Above Ceiling
Screws or Staples (Min. of 8)
Firestop Spacer
Existing Ceiling Frame
Figure 15 - Firestop Spacer with Attic Space Above Ceiling
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VENTING INSTALLATION Continued
RT-8DM
SUPPORT SECTIONS (12S-8DM)
The chimney support section is a 4-strap 12" length of pipe. A chim­ney support is required at the 30' level above fireplace after a straight chimney run (see Figure 16). This support is designed to relieve extra weight load on fireplace and elbows when high chimneys are installed.
12S-8DM Support
30 FT.
Figure 16 - Support Sections
30 FT.
Return Elbow
Effective Height of Termination Cap
Effective Height of Termination Cap
14' Min.
Height
RT-8DM
Standard Installation Alternate Installation
Effective Height of Termination Cap
15' Min.
Height
RT-8DM
2' Max
Pipe Length
Figure 17 - Typical Installation
Maximum
Height
60'
30E-8DM
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VENTING INSTALLATION Continued
Minimum Measurements
PENETRATING ROOF
To maintain a 1" clearance to pipe on a roof with a pitch, a rectangular opening must be cut.
1. Determine center point where pipe will penetrate the roof.
2. Determine center point of the roof. Pitch is the distance the roof drops over a given span, usually 12". A 6/12 pitch means that the roof drops 6" for each 12" measure horizontally down from roof rafters.
3. Use roof opening chart (Figure 18) to determine correct opening length and flashing required.
4. Remove shingles around opening measured. Cut out this section.
14 3/8"
(48.3 cm)
1"
(2.54
cm)
30"
(76.2 cm)
1"
(2.54 cm)
1"
(2.54
cm)
FLASHING INSTALLATION
Determine flashing to be used with roof opening chart. Slide flashing over pipe until base is flat against roof. Replace as many shingles as needed to cover exposed area and flashing base. Secure in position by nailing through shingles (see Figure 19). DO NOT NAIL THROUGH FLASHING CONE.
Storm Collar
Overlap Shingles Top
Flashing Cone
Nail Only Outer Perimeter of Flashing
Underlap Shingles at Bottom
and Sides Only
Figure 19 - Flashing Installation
Opening "A"
Pitch Slope Opening
"A"Max.
UsedFlashing
ModelNo.
Flat 15" V6F-8DM
0-6/12 26.6° 16 1/8" V6F-8DM
6/12- 12/12 45.0° 20 3/8" V12F-8DM
Figure 18- Roof Opening Measurements
5. Add next sections of pipe until end penetrates roof line. Check to see that proper clearances are maintained. Extend chimney by adding sections of double wall pipe until pipe is minimum of 30" above highest point of roof cutout. Termination and chimney must extend a minimum of 36" above highest point where it passes through the roof.
IMPORTANT: If an exposed portion of chimney
isgreaterthan4'aboverooine,usesupportwires
to keep chimney secured. Support wires may be at­tached to outer pipe of chimney with screws provided
screwsdonotpenetrateinneruepipe.
Installing Flashing on a Metal Roof
When installing flashing on a metal roof, it is required that putty tape be used between flashing and roof. Flashing must be secured to roof using #8 x 3/4" screws and then sealed with roof coating to prevent leakage through screw holes. A roof coating must also be applied around perimeter of flashing to provide a proper seal.
STORM COLLAR INSTALLATION
Place storm collar over pipe and slide down until it is snug against open edge of flashing (see Figure 20). Use SC1 for all round termina­tions. Apply waterproof caulk around perimeter of collar to provide a proper seal.
Chimney Pipe
Storm Collar
Waterproof Caulk
Flashing
Figure 20 - Storm Collar
TERMINATIONS
Standard Installation
The fireplace system must be terminated with the listed round top or chase terminations. Terminations approved for this fireplace are RTL-8DM, which can be used for flashing or chase and ETL-8DM for chase style termination only. Figure 21, page 12 shows an RTL-8DM round top termination.
Follow installation instructions provided with termination being used.
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VENTING INSTALLATION Continued
CAUTION: Do not seal openings on the rooftop
ashing.Followtheinstallationinstructionsprovided
with the termination being used.
10 FOOT RULE
All chimney terminations must extend a minimum of 3' above the highest point where it passes through the roof and must be at least 2' above roof with a 10' horizontal span (see Figure 23).
Attach Bracket Tabs to Outer
RTL-8DM
Pipe (3 places) Secure with Screws
Overlap Shingles (Top and Sides)
Caulk
Collar
Flashing
Underlap Shingles
Figure 21 - Termination
CHASE INSTALLATIONS
Instructions for chase installations are included with the chase style termination chosen. In a multiple chase installation, be sure to provide adequate distance between terminations to prevent smoke spillage from one termination to another. Terminations must be separated a minimum of 30" center to center and stacked at a minimum vertical height difference of 18" (see Figure 22).
Figure 23 - 10 Foot Rule
FINISHING FIREPLACE
Combustible materials, such as wallboard, gypsum board, sheet rock, drywall, plywood, etc. may directly contact sides and top front edge at nailing flanges of fireplace face. It is important that combustible materials do not overlap the face itself. Brick, glass, tile or other noncombustible materials may overlap the front face provided they do not obstruct louvered slots or any other opening. When overlap­ping with a noncombustible facing material, use only noncombustible mortar or adhesive appropriate for the particular installation.
Note: If a decorative shroud is to be installed, contact the manufac­turer for specifications.
18" Min. Typ.
24" Min.
24" Min.
Figure 22 - Multiple Chase Installation
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OPTIONAL GAS LINE INSTALLATION
WARNING: A qualified service person must con-
nect fireplace to gas supply. Follow all local codes.
A gas line may be installed for the purpose of installing a vented or vent-free decorative gas appliance available through your local distributor. Use only gas piping approved by local codes. When installing a gas line, a shutoff valve designed for installation outside the appliance is recommended.
The gas pipe is intended for connection to a decorative gas ap­pliance that operates using natural or propane/LP gas only. This appliance must have an automatic shutoff device and must comply with the Standard for Decorative Gas Appliances for Installation in Vented Fireplace, ANSI Z21.60. ONLY UNVENTED GAS LOG SETS WHICH HAVE BEEN FOUND TO COMPLY WITH THE STANDARD FOR UNVENTED ROOM HEATERS, ANSI Z21.11.2, ARE TO BE INSTALLED IN THIS FIREPLACE.
NOTICE: Before you proceed, make sure your gas supply is turned off.
Use only a 1/2" black iron pipe and appropriate fittings.
1. Remove knockout indentation on refractory or firebrick wall located approximately 2" above the refractory hearth floor. The knockout indentation must be firmly tapped with any solid object such as a 1/2" dowel until it is released. Remove fragmented portions of refractory (see Figure 24).
2. Remove gas line cover plate located on rear of fireplace and pull out insulation from gas line conduit sleeve. Save insulation for reuse.
3. Run gas line into the fireplace through the rear at 11 1/4" from floor and through gas line conduit sleeve (if using a raised platform, add height). Provide sufficient gas line into fireplace chamber for fitting connection (see Figure 25).
Note: Secure incoming gas line to wood framing to provide rigidity
for threaded end.
4. Repack insulation around gas line and into sleeve opening. Seal any gaps between gas line and refractory knockout hole with refractory cement or commercial furnace cement, Install the gas appliance or cap off gas line if desired.
If you install a decorative gas appliance (vented gas log), decorative gas appliance must comply with the Standard for Decorative Gas Appliance for Installation in Solid Fuel Burning Fireplaces, ANSI Z21.60/CSA 2.26 or Z21.84 and shall also be installed in accordance with ANSI Z223.1/NFPA 54 National Fuel Gas Codes (USA) and CAN/ CGA-B149.1 National Gas And Propane Installation Code (Canada).
Outside of Fireplace
Gas Line Conduit
Insulation
Gas Conduit Cover
Side Firebrick Finished Side
1/2" Dowel
Refractory Knockout Plug
Figure 24 - Gas Line Knockout
Outside of Fireplace
Gas Line Conduit
Repack Insulation
Incoming 1/2" Black Iron Pipe
Seal Opening with Refractory Cement
Side Firebrick Finished Side
Provide Enough Threaded End for Fitting Connection
Figure 25 - Gas Line Installation
CAUTION: All gas piping and connections must be tested for leaks after installation is completed. After ensuring that gas valve is on, apply soap and water solution to all connections and joints. Bubbles forming show a leak. Correct all leaks at once. DO NOT USE AN OPEN FLAME FOR LEAK TESTING AND DO NOT OPERATE ANY APPLIANCE IF A LEAK IS DETECTED. LEAK TESTING SHOULD BE DONE BY A QUALIFIED SERVICE PERSON.
Note: An IHP hood must be installed when using an unvented gas log set (see Accessories on page 16).
WARNING: Do not operate an unvented gas log set in this fireplace with chimney removed.
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WARNING: To avoid the risk of damaging fireplace
materials and increasing the risk of spreading a fire, do not use fireplace to cook or warm food.
WARNING: If the fireplace has been used for wood burning, firebox and chimney must be cleaned of soot, creosote and ashes be a qualified chimney cleaner. Creosote will ignite if heavily heated.
WARNING: When using a decorative vented gas log, damper must be removed or permanently locked in fully open position and glass doors must be in fully open position.
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OPERATION AND MAINTENANCE GUIDELINES
VENT-FREE GAS LOG INSTALLATION
Only unvented gas log sets that comply with the standard for un­vented room heaters, ANS Z21.11.2, can be installed in this fireplace.
Note: An appropriate IHP PRODUCTS, LLC hood (see Replacement Parts and Accessories, pages 15 and 16) must be installed when using an unvented gas log set.
WARNING: Do not operate an unvented gas log set
in this fireplace with the chimney removed.
VENTED GAS LOG INSTALLATION
Only vented decorative appliances (vented gas log sets) that comply with the Standard for Decorative Gas Appliance for Installation in Solid Fuel Burning Fireplace, ANS Z21.1.60, can be installed in accordance with the National Fuel Gas Code, ANS Z223.1 in this fireplace.
WARNING: When using a decorative vented gas log, the damper must be removed or permanently locked in the fully open position and the glass doors must be in the fully open position.
COLD CLIMATE INSTALLATION
The following installation procedures are recommended when install­ing a fireplace system in a cold climate area. Following these steps will aid in reducing cold air infiltration from fireplace enclosure into living space.
1. Fireplace must be placed on a solid continuous surface. Add insulation under fireplace in all cold climate areas.
2. Insulate under raised platform or cantilevered chase to reduce air infiltration.
3. Insulate walls of chase, both outer and interior partitioning wall (see Figure 26). Clearances from pipe to insulating material must be maintained.
4. Install a firestop spacer in chase at ceiling level for safety and reduction of cold air movement (see Accessories, page 16).
5. Do not insulate top of firebox. The opening in collar around chim­ney at top of firebox must mot be obstructed (see Figure 27).
6. Before finishing fireplace enclosure, inspect all joints of outer firebox. Seal any gaps of outer firebox with noncombustible material. Caulk any gaps between nailing flange and framing.
Chimney Termination
8 Foot
Level
Solid Continuous Surface
Thermal Barrier
FIREPLACE STARTER COLLAR
Flashing
Chimney Sections
Insulate Outside Walls of Chase
Joist ­Insulate Same as Ceiling
Solid Surface
Outside Base
Figure 26 - Cold Climate Installation
Firestop Spacer
KEEP THIS AREA OPEN
Figure 27 - Fireplace Collar Opening
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OPERATION AND MAINTENANCE GUIDELINES Continued
GLASS DOORS
Bi-fold glass doors are optional with this fireplace. Check with your local distributor for availability.
To install glass doors, refer to installation instructions that are in­cluded with kit. When fireplace is in operation, doors must be fully open or fully closed position only or a fire hazard may be created (see Figure 28).
A fireplace equipped with glass doors operates much differently than a fireplace with an open front. A fireplace with glass doors has a limited amount of air for combustion. Excessive heat within the fireplace can result if too large a fire is built or if combustion air gate is not completely open.
IMPORTANT: The following tips should be used to assure that both fireplace and glass door retain their beauty and function properly.
• Both the flue damper and glass doors must be fully opened before starting a fire. This will provide sufficient combustion air and maintain safe temperatures in firebox.
• The glass must be allowed to warm slowly and evenly. The tem­pered glass will withstand a gradual temperature rise to 550° F, which is more than a normal fire will generate. Such materials as pitch/wax laden logs, very dry mill end lumber and large amounts of paper or cardboard boxes. Always keep the fire well back from the doors and never allow flames to contact the glass.
" WARNING: FIREPLACES EQUIPPED WITH DOORS SHOULD BE OPERATED ONLY WITH DOORS FULLY OPEN OR DOORS FULLY CLOSED. IF DOORS ARE LEFT PARTLY OPEN, GAS AND FLAME MAY BE DRAWN OUT OF THE FIREPLACE OPENING, CREATING RISKS OF BOTH FIRE AND SMOKE".
GRATE
The grate is designed to provide you with the maximum solid fuel capacity. Do not overload grate or obstruct required air space beneath it. Always keep ashes from building up under grate.
WARNING: Risk of fire! Replace grate made for
use with this fireplace only. See Replacement Parts.
CHIMNEY
Have your chimney system cleaned and inspected regularly to ensure safe and efficient operation.
For further operating guidelines, instructions and warranty informa­tion, please refer to your homeowner's guide or contact your dealer.
REPLACEMENT PARTS
Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty. Contact authorized dealers of this product. To locate a dealer in your area contact IHP at 1-800-655-2008. You can also visit our web site at www.Astria.US.com. When calling your dealer, have ready:
• your name
• your address
• model and serial numbers of your fireplace
• how fireplace was malfunctioning
• purchase date
Usually, we require that the part is returned to the factory.
Doors Fully Closed
Fireplace Front
Doors Fully Opened
Fireplace Front
Figure 28- Glass Doors
Cleaning Glass
Clean glass with any commercial glass cleaner or soap and water. Do not use any abrasive material to clean glass. Do not clean glass with any cool water if glass is still hot from the fire. To remove doors, refer to instructions included with glass door kit.
TECHNICAL SERVICE
You may have further questions about installation, operation, or troubleshooting. Please contact your IHP dealer for any questions or concerns a. When calling your dealer please have your model and serial numbers of your fireplace ready. You can also visit our web site at www.Astria.US.com.
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This list contains replaceable parts used in your fireplace.
PARTS
Rear (23809)
REFRACTORY (36" Left Side Shown)
EMBER PROTECTOR 20093
CHIMNEY SUPPORT
12S-10DM
Side (23810)
Hearth (20127-Left) (20128-Right))
GRATE
11118 - Left
11119 - Right
SCREEN - 12111 (Not Shown)
PUSH ON NUT - 11418 (Not Shown)
SCREEN ROD - 20806 (Not Shown)
ACCESSORIES
FIRESTOP SPACER
FS-8DM
DOUBLE WALL 30° ELBOW/OFFSET
30E-8DM
Starter Elbow
Return Elbow
8" CHIMNEY PIPE ASSEMBLY
12-8DM, 18-8DM, 24-8DM, 36-8DM, 48-8DM (Chimney pipe assembly includes outer and inner pipes and comes with wire spacer.)
ADJUSTABLE HOOD
Antique Brass Finish - GA6053 Black Painted Finish - GA6050
Required when installing a vent-free gas log in this fireplace.
ANTI-DRAFT SHIELD
(Round Top Termination Only) ADS-8DM
STORM COLLAR
SC1-1 For RT-8DM and RTL-8DM SC1-2 Used for RTT-8DM and RTTL-8DM
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ACCESSORIES Continued
ROOF FLASHING
0 TO 6/12 PITCH - V6F-8DM 6/12 TO 12/12 PITCH - V12F-8DM
SQUARE TOP TERMINATION
ET-8DM, ETO-8DM
SQUARE TOP TERMINATION WITH SLIP SECTION
ETL-8DM, ETLO-8DM
FAN KIT -
VCBK4C - LEFT
VCBK4R - RIGHT
OUTSIDE AIR KIT FOR FLOOR INSTALLATION
AK4
OUTSIDE AIR KIT FOR SIDE WALL INSTALLATION - AK4F
ROUND TOP TERMINATION
RT-8DM, RTL-8DM
ROUND TOP TERMINATION WITH SLIP SECTION
RTT-8CM, RTTL-8DM
BI-FOLD GLASS DOOR
VDBP36C - Black VDG36C - Brushed Brass DC36L/R/LS/RS - Platinum
HIGHT TEMPERATURE TOUCH-UP PAINT - 106583-01 (Not
Shown)
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NOTES
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NOTES
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Innovative Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2013 IHP LLC
P/N 126647-01 Rev. A 02/2014.
1508 Elm Hill Pike, Suite 108
Nashville, TN 37210
1-800-655-2008
www.IHP.US.com
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