Astria Devonshire36TEN, Devonshire36TEP, Devonshire42TEN, Devonshire42TEP Installation And Operation Instructions Manual

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Page 1

Installation and Operation Instructions

PFS

AstriaTM Direct-Vent Gas Fireplace

P/N 126730-01 Rev. A 1/2014

P126730-01

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed.

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁed kit is used.

Models

Devonshire36TEN Devonshire36TEP Devonshire42TEN Devonshire42TEP

USC

Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour consultation ultérieure.

Une barrière conçue pour réduire le risque de brûlure par le hublot chaude est fournie avec l’appareil et doit être installé.

WARNING AVERTISSEMENT AVISO

HOT GLASS WILL

CAUSE BURNS.

UNE SURFACE VITRÉE CHAUDE PEUT

CAUSER DES BRÛLURES.

EL VIDRIO CALIENTE

CAUSARÁ QUEMADURAS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

WARNING: If the information in these instructions is not followed exactly, a ﬁre or explosion may result causing property damage, personal injury or death.

— Do not store or use gasoline or other

ﬂammable vapors and liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not

use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁre department.

— Installation and service must be performed

by a qualiﬁed installer, service agency or the gas supplier.

LAISSER REFROIDIR LA SURFACE VITRÉE

NE PERMETTEZ JAMAIS À UN ENFANT DE

TOUCHER LA SURFACE VITRÉE.

USTED DEBE NUNCA TOCAR

AVANT D’Y TOUCHER.

AVERTISSEMENT : Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incindie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.

— Ne pas entreposer ni utilizer d’essence ni d’autres

vapeurs ou liquides inﬂammables dans le voisinage de cet appareil ou de tout autre appareil.

— QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :

• Ne pas tenter d’allumer d’appareil.

• Ne touchez à aucan interrupteur. Ne pas vous

servir des téléphones se trouvant dans le bâtiment où vous trouvez.

• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.

— L’installation et l’entretien doivent être assurés par un

installateur ou un service d’entretien qualiﬁé ou par le fournisseur de gaz.

EL VIDRIO CALIENTE.

LOS NIÑOS DEBEN NUNCA

TOCAR EL VIDRIO.

Page 2

SAFETY

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with

other gases, unless a certied

kit is used.

State of Massachusetts: The installation must be made by a

licensed plumber or gas tter

in the Commonwealth of Massachusetts.

WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.

IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, op-

erate or service this replace. Improper use of this replace

can cause serious injury or death from burns, re, explosion, electrical shock and carbon

monoxide poisoning.

DANGER: Carbon monoxide

poisoning may lead to death!

This vented gas replace is a sealed combustion gas replace designed for residential applications. This replace must be installed

with INNOVATIVE HEARTH PRODUCTS vent

pipe components and terminations. This fireplace complies with the National

Safety Standards and is listed and tested by PFS Corporation to ANSI Z21.50/CSA 2.22 standard as vented gas replace.

NOTICE: Decorative product not for use as a heating appliance.

This replace must be installed by a qualied (certied or licensed) service person. It brings in fresh air for combustion through the outer pipe and combustion gases are exhausted through the inner pipe. If the glass door assembly and venting pipe are not properly seated, connected and sealed, carbon monoxide leakage (spillage) can occur.

TABLE OF CONTENTS

Safety .................................................................. 2

Local Codes......................................................... 5

Product Identication ........................................... 5

Product Features ................................................. 5

Pre-installation ..................................................... 6

Location of Termination Cap ................................ 8

Requirements for the Commonwealth of

Massachusetts..................................................... 9

Venting Installation ............................................ 10

Fireplace Installation.......................................... 18

Operation ........................................................... 24

Gas Control Module System.............................. 26

Inspecting Burners............................................. 27

Cleaning and Maintenance ................................ 28

Troubleshooting ................................................. 29

Specications .................................................... 32

Wiring Diagram .................................................. 32

Replacement Parts ............................................ 33

Technical Service............................................... 33

Service Hints ..................................................... 33

Accessories ....................................................... 33

Parts .................................................................. 34

Warranty ............................................................ 42

Page 3

Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble the u, with headaches, dizziness or nausea. If you have these signs, the replace may not be working properly. Get fresh air at once! Have replace serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the inuence of alcohol and those at high altitudes.

Natural and Propane/LP Gas: Natural and propane/LP gas are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.

Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this replace.

WARNING: Any change to this replace or it’s controls can be

dangerous. Do not modify this replace under any circumstances.

Any parts removed for servicing must be replaced prior to operat-

ing replace.

WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this replace.

WARNING: This appliance is only for use with the type of gas

indicated on the rating plate. This appliance is not convertible for

use with other gases unless a certied kit is used.

WARNING: Do not allow fans to blow directly into the replace.

Avoid any drafts that alter burner ame patterns.

Due to high temperatures, the appliance should be located out of

trafc and away from furniture and draperies.

Do not place clothing or other ammable material on or near the

appliance. Never place any objects on the appliance.

Do not use this replace to cook food or burn paper or other ammable material.

This replace reaches high temperatures. Furniture and drapes must

be kept a minimum of 36" from the front of the replace.. Fireplace will

remain hot for a time after shutdown. Allow surface to cool before touching.

SAFETY

Continued

Young children should be carefully supervised when they are in the

same room as the appliance. Toddlers, young children and others may

be susceptible to accidental burns.A physical barrier is recommended if

there are at-risk individuals in the house. To restrict access to a replace

or stove, install an adjustable safety gate to keep toddlers, young children

and other at-risk individuals out of the room and away from hot surfaces.

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126730-01A4

Carefully supervise young children when they are in the room

with replace.

Keep the area around your

replace clear of combustible

materials, gasoline and other

ammable vapor or liquids. Do not run replace where these

are used or stored.

1. For propane/LP replace, do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lb. capacity.

2. If you smell gas

• shut off gas supply

• do not try to light any appliance

• do not touch any electrical switch; do not

use any phone in your building

• immediately call your gas supplier from

a neighbor’s phone. Follow the gas supplier's instructions

• if you cannot reach you gas supplier, call

the re department.

3. Never install the replace

• in a recreational vehicle

• in windy or drafty areas where curtains or

other combustible (ammable) objects can make contact with the replace front

• in high trafc areas

SAFETY

Continued

4. Turn fireplace off and let cool before servicing, installing or repairing. Only a qualied service person should install, service or repair this replace. Have replace inspected annually by a qualied service person.

5. You must keep control compartments, burners and circulating air passages clean. More frequent cleaning may be needed due to excessive lint and dust from carpeting, bedding material, etc. Turn off the gas valve and pilot light before cleaning replace.

6. Have venting system inspected annually by a qualied service person. If needed, have venting system cleaned or repaired. See Cleaning and Maintenance, page 27.

7. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this replace. Use only the gas type indicated on replace nameplate.

8. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code,

ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.

9. Do not use replace if any part has been exposed to or under water. Immediately call a qualied service person to arrange for replacement of the unit.

10. Do not operate replace if any log is broken.

11. Do not operate replace with glass door removed, cracked or broken.

12. Provide adequate clearances around air openings.

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126730-01A 5

Figure 1 - Direct Vent Fireplace

Outer Glass Door

Log Set

Flue Collar

Nailing Flange

Spacer

Top Spacer

Lower Door

Herringbone Brick Refractories

LOCAL CODES

Grate

Install and use replace with care. Follow all local codes. In the absence to local codes, use the current National Fuel Gas Code ANSI

Z223.1/NFPA 54* (USA) or the current CSAB149.1 Installation Code (Canada).

PRODUCT IDENTIFICATION

*Available from:

American National Standards Institute, Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association, Inc.

Batterymarch Park Quincy, MA 02269

PRODUCT FEATURES

• This replace may be installed in any room

of your house provided all local codes and these installation instructions are followed.

• Each time you turn on your replace, you

may notice some amount of condensation on the inside of the replace glass. This is normal and will disappear after 10-20 minutes of operation.

• Your direct vent gas fireplace system

(replace and venting) is a balanced and sealed gas operating unit. It requires approximately 10-20 minutes of operating time before the ame pattern stabilizes.

These are a few facts that can help you understand and enjoy your direct vent replace:

• The venting system may be routed to the outside of your home in several ways. It may vent through the roof (vertical) or it may vent to an outside/exterior wall (horizontal). The vent pipe installation is very important to allow for proper operation. You must follow the venting instructions very carefully for either vertical or horizontal applications.

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126730-01A6

Figure 2 - Common Fireplace Locations

Flush with a wall

Through exterior wall enclosed in a chase

Corner installation

Figure 3 - Fireplace Top Dimensions

Figure 4 - Electrical Outlet and Gas

Knockout Locations

PRE-INSTALLATION

LOCATION AND SPACE REQUIREMENTS

Determine the safest and most efcient location for your direct vent replace. Make sure that rafters and wall studs are not in the way of the venting system. Choose a location where the heat output is not affected by drafts, air conditioning ducts, windows or doors. Figure 2 shows some common locations. Be aware of all restrictions and precautions before deciding the exact location for your replace and termination cap.

When deciding the location of your replace, follow these rules:

• Do not connect this replace venting to a chimney ue serving a separate solid-fuel burning replace or appliance.

• Due to high temperatures, do not locate this replace in high trafc areas, windy or drafty areas or near furniture or draperies.

• Proper clearances must be maintained.

• If your replace is to be installed directly on carpeting, vinyl tile or any combustible material other than wood, it must be installed on a metal or wood panel extending the full width and depth of the replace (see Figure 3).

• Your replace is designed to be used in zero clearance installations. Wall or framing material can be placed directly against any exterior surface on back, sides or top of your replace, except where standoff spacers are integrally attached.

• If standoff spacers are attached to your replace, these spacers can be placed directly against wall or framing material. See framing details, page 7.

• When locating termination cap, it is important to observe the minimum clearances shown in Figure 8, page 8.

• If recessing into a wall, you can avoid extra framing by positioning your replace against an already existing framing member.

• Do not recess termination cap into a wall or siding.

• You may paint the termination cap with 450º F (232º C) heat-resistant paint to coordinate with the exterior nish.

• There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24" from the front of the termination cap and the front of outside air vent.

• Do not locate termination cap and outside air vent where excessive snow or ice build up may occur. Be sure to clear vent termination area after snow falls to prevent accidental blockage of venting system. When using snow blowers, do not direct snow towards vent termination area.

29" (36")

/4" (42") 21" (36") 25" (42")

/4" (36")

48 1/4" (42")

11 7/8" (36") 13 5/8" (42")

NAILING FLANGE

GAS LINE KNOCK

OUT

GAS LINE

KNOCK OUT

ELECTRICAL

OUTLET

LEFT SIDE

RIGHT SIDE

2.25"

10.75"

(36" MODEL)

11.50"

(42" MODEL)

11.50"

10.75"

2.25"

6.75"

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126730-01A 7

Wall

CLEARANCES

Minimum clearances to combustibles for the replace are as follows:

*Back and sides 1" Perpendicular walls 6" Floor 0" Ceiling to louver opening 42" Front 36" Top of Standoffs 0" Vent (See venting instructions

for specic venting

clearances.) Only Combustible material may be ush with the top front of replace.

* For back and sides of replace, do not pack with insulation or other materials. 1" clearance not required at nailing anges.

NOTICE: This replace is intended for use as supplemental heat.

Use this replace along with

your primary heating system.

Do not install this replace as

your primary heat source. If you have a central heating system, you may run system’s circulat-

ing blower while using replace.

This will help circulate the heat throughout the house.

FRAMING AND FINISHING

Figure 5 shows typical framing of this replace. Figure 6 shows framing for corner installation. All minimum clearances must be met.

If you are using a separate combustible mantel piece, refer to Figure 7 for proper installation height. You can install noncombustible mantels at any height above the replace.

Note: Noncombustible mantels may discolor!

PRE-INSTALLATION

Continued

Figure 5 - Framing Clearances

Figure 6 - Framing Clearances for Corner

Installation

Figure 7 - Clearances for Combustible

Mantels

Ref.

Mantel

Depth Ref.

Mantel from

Top of Opening

1 14" A 16" 2 12" B 14" 3 10" C 12" 4 8" D 10" 5 6" E 8" 6 4" F 6" 7 2" G 4"

3/8"

(36")

" (42")

43" (36"), 50" (42")

41" (36"), 48" (42")

3/4"

(36")

19" (42")

3/8"

(36")

" (42")

Nailing

Flange

Maintain 1'' Clearance at Sides and Back of Fireplace

(36")

(42")

41" (36") 48

(42")

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126730-01A8

Fixed

Closed

Openable

Fixed

Closed

TERMINATION CAP

AIR SUPPLY INLET

GAS METERRESTRICTED AREA

(TERMINATION PROHIBITED)

A = clearance above grade, veranda, porch, deck, or balcony [*12" (30.5 cm) minimum] B = clearance to window or door that may be opened [6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000] C = clearance to permanently closed window [minimum 12" (30.5 cm) recommended to prevent condensation on window] D = vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24" (61 cm) from the center-line of the terminal [18" (45.7 cm) minimum] E = clearance to unventilated soffit [12" (30.5 cm) minimum] F = clearance to outside corner (see below) G = clearance to inside corner (see below) H = *not to be installed above a meter/regulator assembly within 36" (91.4 cm) horizontally from the center line of the regulator

I = clearance to service regulator vent outlet [*72" (182.9 cm) minimum] J = clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other fireplace [6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000] K = clearance to a mechanical air supply inlet [*In Canada, 6 ft. (1.83m) minimum; In US 3 ft. (91 cm) above if within 10 ft. (3 m) horizontally] L = † clearance above paved side-walk or a paved driveway located on public property [*84" (213.3 cm) minimum] M = clearance under veranda, porch, deck [*12" (30.5 cm) minimum ‡] N = clearance above a roof shall extend a minimum of 24" (61 cm) above the highest point when it passes through the roof surface and any other obstruction within a horizontal distance of 18" (45.7 cm)

† vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings* ‡ only permitted if veranda, porch, deck or balconey is fully open on a minimum of 2 sides beneath the floor* * as specified in CAN/CSA B149 (.1 or .2) Installation Codes (1991) for Canada and U.S.A.

Note: Local codes or regulations may require different clearances

A = 6" (15.2 cm)

Inside Corner

B = 6" (15.2 cm)

C = Maximum depth of 48" (121.9 cm) for recessed location D = Minimum width for back wall of recessed location Combustible - 38" (965 mm) Noncombustible - 24" (61 cm) E = Clearance from corner in recessed location Combustible - 6" (15.2 cm) Noncombustible - 2" (5.1 cm)

Outside Corner Recessed Location

G = 12" (30.5 cm) minimum clearance

Balcony with No Side Wall

Combustible & Noncombustible H = 24" (61 cm) J = 20" (50.8 cm)

Balcony with Perpendicular Side Wall

Termination Clearances for Buildings with Combustible and Noncombustible Exteriors

Openable

Figure 8 - Minimum Clearances for Termination Cap

LOCATION OF TERMINATION CAP

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126730-01A 9

REQUIREMENTS FOR THE COMMONWEALTH OF

MASSACHUSETTS

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised:

INSTALLATION OF CARBON MONOXIDE DETECTORS

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gastter shall observe that a hard wired carbon monoxide detector with an alarm and battery backup is installed on the oor level where the gas equipment is to be installed. In addition, the installing plumber or gastter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certied.

SIGNAGE

A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than 1/2" in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS".

INSPECTION

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR

5.08(2)(a) 1 through 4. EXEMPTIONS: The following equipment is

exempt from 248 CMR 5.08(2)(a) 1 through 4:

• The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and

• Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

• Detailed instructions for the installation of the venting system design or the venting system components; and

• A complete parts list for the venting system design or venting system.

Gas Equipment Venting System Not Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the ue gases, but identies "special venting systems", the following requirements shall be satised by the manufacturer:

•

The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and

• The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

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126730-01A10

VENTING INSTALLATION

NOTICE: Do not seal termination cap to vent pipe. Cap must be removable for vent inspection and maintenance.

INSTALLATION PRECAUTIONS

• Wear gloves and safety glasses for protection

• Use extreme caution when using ladders or when on roof tops

• Be aware of electrical wiring locations in walls and ceilings

The following actions will void the warranty on your venting system:

• Installation of any damaged venting component

• Unauthorized modication of the venting system (Do not cut or alter vent components)

• Installation of any component part not manufactured or approved by INNOVATIVE

HEARTH PRODUCTS

• Installation other than as instructed by these instructions

WARNING: This gas replace and vent assembly must be vented directly to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each direct vent gas appliance must use a separate vent system. Do not use common vent systems.

WARNING: Vent pipe air space clearances to combus-

tibles are 1" on all sides except

on the horizontal sections, which require 2" clearances from the top of the pipe. Where the termination cap penetrates a combustible wall, 1" air space clearance is required.

NOTICE: Read these instructions completely before attempting installation.

These models are tested and approved for use with INNOVATIVE HEARTH PRODUCTS (direct vent) pipe components and terminations.

The venting system must terminate on the outside of the structure and can not be attached to a chimney or ue system serving a separate solid fuel or gas burning appliance. A direct vent appliance must have its own venting system. DO NOT common vent this appliance.

These models are approved to be vented either horizontally through an outside wall or vertically through a roof or chase enclosure using the following guidelines:

• When venting system terminates horizontally on an outside wall, you may install a standoff if the termination cap is to be installed directly on a combustible nish such as vinyl, wood, stucco, etc.

• Never run the vent downward as this may cause excessive temperatures which could cause a re.

• Vent pipe air space clearances to combustibles are 1" on all sides except on the horizontal sections, which requires 2" clearance from the top of the pipe. Where the termination cap penetrates a combustible wall, 1" air space clearance is required.

• Have replace and selected vent components on hand to help determine the exact measurements when elbowing or offsetting. Always use wall restops when penetrating walls and restops when penetrating ceilings or attic spaces.

• For installation of replace at elevations of 4000 feet or greater, pay special attention to venting requirement recommendations.

WARNING: Read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life.

NOTICE: Failure to follow these instructions will void the warranty.

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126730-01A 11

INSTALLATION PLANNING

There are two basic types of direct vent installation:

• Horizontal Termination

• Vertical Termination

Horizontal Termination Installation

IMPORTANT: Horizontal square terminations require only inner portion of wall restop. Horizontal installations using round termination require exterior portion of wall restop.

1. Set replace in its desired location and determine the route your horizontal venting will take. Do not secure replace until all venting has been installed. Some installations require sliding replace in and out of position to make nal venting connections. Figures 15 and 16 on page 14 show different congurations for venting with horizontal termination that will help you decide which application best suits your installation. Check to see if wall studs or roof rafters are in the path of your desired venting route. If they are, you may want to adjust location of replace.

2. Direct vent pipe sections and components are designed with special twist-lock connections.

Twist-Lock Procedure: Female ends of

pipes have locking lugs (indentations). These lugs will slide straight into matching slots on male ends of adjacent pipes. Push pipe sections together and twist one section clockwise approximately onequarter turn until sections are fully locked (see Figure 9).

Note: Horizontal runs of vent must be sup-

ported every three feet. Use wall straps for this purpose.

3. Assemble desired combination of pipe and elbows to replace ue collar. If there are long portions of venting run, preassembled pipe sections may be installed as subassemblies for convenience.

4. Carefully determine location where vent pipe assembly will penetrate outside wall. Center of hole should line up with center line of horizontal vent pipe. Mark wall for

an 11 1/2" x 11 1/2" square hole. Cut and

frame square hole in exterior wall where vent will be terminated. If wall being pen-

VENTING INSTALLATION

Continued

Figure 9 - Vent Pipe Connections

Female Locking Lugs

Male Slots

Figure 10 - Vent Opening Requirements

Center of Hole

etrated is constructed of noncombustible material, such as masonry block or concrete, a 8 1/2" hole with zero clearance is acceptable (see Figure 10).

WARNING: Do not recess

vent termination into any wall.

This will cause a re hazard.

(Framing

Detail)

/2"

/2" Inside Framing

/2"

8 1/2"

Vent Opening

Combustible Wall

Vent Opening

Noncombustible Wall

Page 12

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126730-01A12

VENTING INSTALLATION

Continued

5. Noncombustible Exterior Wall: Position horizontal vent cap in center of the 8 1/2" round hole and attach to exterior wall with four wood screws provided. Before attaching vent cap to exterior wall, run a bead of non-hardening mastic (pliable sealant) around outside edges to make a seal between it and outside wall.

Note: Four wood screws provided should

be replaced with appropriate fasteners for stucco, brick, concrete or other types of sidings (see Figure 11).

Combustible Exterior Wall: For vinyl

siding, stucco or wood exteriors, a siding standoff may be installed between vent cap and exterior wall. Siding standoff prevents excessive heat from damaging siding materials. Siding material must be cut to accommodate standoff. Bolt vent cap to standoff. Apply non-hardening mastic around outside edge of standoff. Position standoff/cap assembly in the center of 11 1/2" square hole and attach to exterior wall with provided wood screws (see Figure 12). Siding standoff must sit ush against exterior fascia material.

6. Connecting Vent Cap with Horizontal Vent Pipe: Slide wall restop over vent pipe before connecting horizontal run to vent cap (see Figure 13).

Figure 11 - Installing Horizontal Vent Cap

(Noncombustible Exterior)

Wood Screw

Vent Cap

Figure 12 - Installing Siding Standoff

(Combustible Exterior Wall)

Cut Siding Away to Fit Standoff

Wood Screw

Screws

Standoff

Vent

Cap

Apply Mastic to All Four Sides

Vent Cap (Horizontal Termination)

Interior Wall Surface

Wall Firestop

Horizontal Vent Pipe

Figure 13 - Connecting Vent Cap with

Horizontal Vent Pipe

Screw

Apply Mastic to All Four Sides

Carefully move replace, with vent as-

sembly attached, toward wall and insert vent pipe into horizontal termination. Pipe overlap should be a minimum of 1 1/4" (see Figure 14, page 13).

Slide wall restop against interior wall

surface and attach with screws provided. See Figure 14, page 13, for horizontal termination details.

Place replace into position and shim with

noncombustible material if needed. Nail or screw side anges to framing to secure unit in place. IMPORTANT: Make sure re- place is level before securing. If replace is not level it will not work properly.

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126730-01A 13

VENTING INSTALLATION

Continued

Figure 14 - Typical Horizontal

Termination Cap Mounting with

Additional Siding Standoff Installed

Siding

Standoff

Screws

High Wind

Termination

Apply Mastic to Outside Edge of Standoff

Exterior Wall with Vinyl Siding

11 1/2" x 11 1/2"

Framed Opening

Maintain 1" Minimum Air Space Around Outer Pipe When Penetrating a Wall

Minimum Pipe Overlap

11/

Wall Firestop

Direct

Vent

Pipe

Horizontal Termination Congurations

Figures 15 and 16 show a conguration for venting with horizontal termination with a chart of critical minimum and maximum dimensions which MUST be met.

If using a venting conguration of only horizontal venting with no vertical run, a ¼'' rise for every 12'' of run toward the termination is required.

NOTICE: Do not seal termination cap to vent pipe. Cap must be removable for vent inspection and maintenance.

WARNING: Never run vent

downward as this may cause

excessive temperatures which could cause a re. Operation of

improperly installed and maintained venting system could result in serious injury, property damage or loss of life.

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126730-01A14

VENTING INSTALLATION

Continued

Figure 16 - Horizontal Termination Using Two 90° Elbows

Venting with Two 90° Elbows

Vertical (V)

Horizontal (H1) +

Horizontal (H2)

6' min. 8' max. 7' min. 10' max. 8' min. 15' max.

20' max. 20' max.

GROUND FLOOR INSTALLATION

Recommended Applications:

• Through the wall using round or square termination

• NOT FOR CORNER INSTALLATION

Figure 15 - Horizontal Termination Using One 90° Elbow

Wall Firestop

90° Elbow

V + 90· Elbow

Horizontal High Wind Square Termination

76" Min. (42") 73" Min. (36")

1' Pipe Min On Horizontal Run

(V) Vertical

Minimum

Required

Vertical Pipe

(H) Horizontal

Maximum

33" 2 ft. 7 ft. 45" 3 ft. 11 ft. 57" 4 ft. 20 ft.

V + H = 40 feet maximum

H = 20 feet maximum

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126730-01A 15

VENTING INSTALLATION

Continued

Figure 17 - Offset with Wall Strap and 45°

Elbows

45° Elbow

Wall Strap

Roof Flashing

Ceiling Firestop

Flat Ceiling Installation

1. Cut a 11 1/2" square hole in ceiling using locating hole as a center point. Opening should be framed to 11 1/2" x 11 1/2" inside dimensions, as shown in Figure 10 on page 11 using framing lumber the same size as ceiling joists. If area above ceiling is an insulated ceiling or an attic, nail restop from top side. This prevents loose insulation from falling into required clearance space. If area above ceiling is a living space, install restop below framed hole. Firestop should be installed with no less than three nails per side (see Figure 17).

2. Assemble desired lengths of pipe and elbows necessary to reach from replace ue up through restop. Be sure all pipe and elbow connections are fully twist-locked (see Figure 9, page 11).

3. Cut a hole in the roof using locating hole as a center point. (Cover any exposed open vent pipes before cutting hole in roof.) The

11 1/2" x 11 1/2" hole must be measured on

the horizontal; actual length may be larger depending on pitch of roof. There must be a 1" clearance from vent pipe to combustible materials. Frame opening as shown in Figure 10, page 11.

4. Connect a section of pipe and extend up through hole.

Note: If an offset is needed to avoid obstruc-

tions, you must support vent pipe every 3 feet. Use wall straps for this purpose (see Figure

17). Whenever possible, use 45° elbows instead of 90° elbows. The 45° elbow offers

less restriction to the ow of ue gases.

5. Place ashing over pipe section(s) extending through roof. Secure base of ashing to roof and framing with roong nails. Be sure roong material overlaps top edge of ashing as shown in Figure 17. There must be a 1" clearance from vent pipe to combustible materials.

Vent Termination Chart

Minimum Height

Roof Pitch Feet Min.

Flat to 6/12 1

6/12 to 7/12 1.25 Over 7/12 to 8/12 1.5 Over 8/12 to 9/12 2

Over 9/12 to 10/12 2.5 Over 10/12 to 11/12 3.25 Over 11/12 to 12/12 4 Over 12/12 to 14/12 5 Over 14/12 to 16/12 6 Over 16/12 to 18/12 7 Over 18/12 to 20/12 7.5 Over 20/12 to 21/12 8.0

Vertical Termination Installation

Note: Vertical restrictor must be installed in all vertical installations.

1. Determine route your vertical venting will take. If ceiling joists, roof rafters or other framing will obstruct venting system, consider an offset (see Figure 17) to avoid cutting load bearing members. Note: Pay

special attention to these installation instructions for required clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, etc. Do not pack air spaces with insulation. Also note maximum vertical rise of venting system and any maximum horizontal offset limitations.

2. Set replace in desired location. Drop a plumb line down from ceiling to position of replace exit ue. Mark center point where vent will penetrate ceiling. Drill a small locating hole at this point.

3. Drop a plumb line from inside of roof to locating hole in ceiling. Mark center point where vent will penetrate roof. Drill a small locating hole at this point.

Page 16

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126730-01A16

Figure 18 - Installing Firestop

If area above is a living space, install

restop below framed hole.

If area above is an attic or insulated area,

install restop above framed hole.

Note: If vent pipe passes through any occupied

areas above rst oor, including storage spaces

and closets, you must enclose pipe. You may frame and sheetrock enclosure with standard construction material. Make sure and meet the minimum allowable clearances to combustibles.

Do not ll any required air spaces with insulation.

Vertical Termination Congurations

Figures 19 and 20 on page 17, show the congurations for vertical termination.

PARTS LIST FOR VENTING KITS AND COMPONENTS

INNOVATIVE HEARTH PRODUCTS (5/8") Pipe & Vent Kits Number Description

P58-6 6" Section Double Wall Pipe,

Galvanized

P58-12 12" Section Double Wall Pipe,

Galvanized

P58-24 24" Section Double Wall Pipe,

Galvanized

P58-36 36" Section Double Wall Pipe,

Galvanized

P58-48 48" Section Double Wall Pipe,

Galvanized

PA58-712 Adjustable 7"-12" Section Double

Wall Pipe, Galvanized E58-45 45° Elbow, Galvanized E58-90 90° Elbow, Galvanized HTS-58 Horizontal Square Termination,

Galvanized HHT-58 High Wind Round Termination, Galvanized VT-58 Vertical Round Termination,

Galvanized SC-58 Storm Collar, Galvanized WF-58 Wall Firestop, Galvanized RF-58-6 Roof Flashing - 0 to 6/12 Pitch,

Galvanized RF-58-12 Roof Flashing - 6/12 to 12/12 Pitch,

Galvanized VR-58 Vertical Restrictor, Galvanized S-58 Vinyl Siding Standoff, Galvanized WS-58 Wall Strap CS-58 Cathedral Ceiling Support FP-58 Firestop Plate SF-58 Stucco Flashing - For use with

HTS-58

RF-58 Flat Roof Flashing

6. Continue to add pipe sections until height

of vent cap meets the minimum building code requirements described in Figure 8 on page 8.

Note: You must increase vent height for

steep roof pitches. Nearby trees, adjoining

rooines, steep pitched roofs and other

similar factors may cause poor draft or down-drafting in high winds. Increasing vent height may solve this problem.

7. Twist-lock vent cap onto last section of

vent pipe.

VENTING INSTALLATION

Continued

Page 17

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126730-01A 17

VENTING INSTALLATION

Continued

Figure 19 - Vertical Venting Conguration

Vertical Venting

V = 40' max.

V1 + V2 = 40' max.

Figure 20 - Vertical Venting Conguration Using Two 90° Elbows

Venting with Two 90° Elbows

Vertical (V1) Horizontal (H)

6' min. 12' max. 7' min. 18' max. 8' min. 20' max.

20' max. 20' max.

Note: Install Restrictor into Inner Collar of Fireplace as Shown

Page 18

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126730-01A18

FIREPLACE INSTALLATION

CHECK GAS TYPE

Use proper gas type for the replace unit you are installing. If you have conicting gas types, do not install replace. See retailer where you purchased the replace for proper replace according to your gas type.

INSTALLING GAS PIPING TO FIREPLACE LOCATION

WARNING: A qualified

service person must connect

replace to gas supply. Follow

all local codes.

CAUTION: For propane/LP

units, never connect replace

directly to the propane/LP sup-

ply. This replace requires an external regulator (not supplied). Install the external regulator between the replace and propane/

LP supply.

WARNING: For natural

gas, never connect replace to

private (non-utility) gas wells. This gas is commonly known as wellhead gas.

Installation Items Needed

Before installing replace, make sure you have the items listed below.

• external regulator (supplied by installer)

• piping (check local codes)

• sealant (resistant to propane/LP gas)

• equipment shutoff valve *

• test gauge connection *

• sediment trap

• tee joint

• pipe wrench

• approved exible gas line with gas connec-

tor (if allowed by local codes)

* An equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the equipment shutoff valve from your retailer.

For propane/LP connection only, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of w.c. pressure. If you do not reduce incoming gas pressure, replace regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 21. Pointing the vent down protects it from freezing rain or sleet.

CAUTION: Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow

proper gas volume to replace.

If pipe is too small, undue loss of volume will occur.

Installation must include an equipment shutoff valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from replace (see Figure 22, page 19).

IMPORTANT: Install main gas valve (equipment shutoff valve) in an accessible location. The main gas valve is for turning on or shutting off the gas to the appliance.

Figure 21 - External Regulator with Vent

Pointing Down (Propane/LP Only)

Propane/LP Supply Tank

External Regulator with Vent Pointing Down

Page 19

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126730-01A 19

Check your building codes for any special requirements for locating equipment shutoff valve to replaces.

Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged replace valves.

FIREPLACE INSTALLATION

Continued

Figure 22 - Gas Connection

Equipment Shutoff Valve with 1/8" NPT Tap*

3" Minimum

Approved Flexible

Gas Line

Cap Pipe Tee Joint Nipple

Sediment Trap/

Drip Leg

Natural - From Gas Meter (5.5" W.C. to 10.5" W.C. Pressure) Propane/LP From External Regulator (11" W.C. to 14" W.C. Pressure)

* The equipment shutoff valve may be supplied with the appliance or you can purchase it from your retailer.

Figure 23 - Connecting Incoming Gas Line to Flex Gas Line

WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.

We recommend that you install a sediment trap/drip leg in supply line as shown in Figure

22. Locate sediment trap/drip leg where it is within reach for cleaning. Install in piping system between fuel supply and replace. Locate sediment trap/drip leg where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into replace gas controls. If sediment trap/drip leg is not installed or is installed wrong, replace may not run properly.

CONNECTING FIREPLACE TO GAS SUPPLY

Installation Items Needed

• 5/16" hex socket wrench or nut-driver

• sealant (resistant to propane/LP gas, not provided)

1. Route exible gas line (provided by in-

staller) from equipment shutoff valve to replace. Route exible gas supply line through one of the access holes on side of replace.

2. Attach exible gas line from gas supply to

control valve (see Figure 23).

3. Check all gas connections for leaks. See

Checking Gas Connections, page 20.

Note:

1) Wire connections not shown for clarity

2) * 1/8" NPT Plugged Tapping

MAIN

OUT

PILOTADJ

PILOT

Pilot Adjustment

Inlet Pressure Tap

Outlet Pressure Tap

Gas Shutoff Valve

Flexible

Gas Line

Do NOT Kink

1/2" NPT Incoming

Gas Line

Set Screw

Page 20

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126730-01A20

FIREPLACE INSTALLATION

Continued

CHECKING GAS CONNECTIONS

WARNING: Test all gas piping

and connections, internal and

external to unit, for leaks after

installing or servicing. Correct all leaks at once.

WARNING: Never use an

open ame to check for a leak.

Apply noncorrosive leak detec-

tion uid to all joints. Bubbles

forming show a leak. Correct all leaks at once.

PRESSURE TESTING GAS SUPPLY PIPING SYSTEM

Test Pressures In Excess Of 1/2 PSIG

(3.5 kPa)

1. Disconnect replace and its individual equipment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig (3.5 kPa) will damage replace gas regulator.

2. Cap off open end of gas pipe where equipment shutoff valve was connected.

3. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas replace or opening main gas valve located on or near gas meter for natural gas replace or using compressed air.

4. Check all joints of gas supply piping system. Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak. Correct all leaks at once.

5. Reconnect fireplace and equipment shutoff valve to gas supply. Check reconnected ttings for leaks.

Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)

1. Close equipment shutoff valve (see Figure 24).

2. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas replace or opening main gas valve located on or near gas meter for natural gas replace or using compressed air.

Figure 24 - Equipment Shutoff Valve

Open

Closed

Equipment Shutoff Valve

3. Check all joints from propane/LP supply tank or gas meter to equipment shutoff valve (see Figure 25 or Figure 26). Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak.

4. Correct all leaks at once.

Figure 25 - Checking Gas Joints for

Propane/LP Gas Fireplace

Propane/ LP Supply Tank

Gas Valve

Equipment Shutoff Valve

PRESSURE TESTING FIREPLACE GAS CONNECTIONS

1. Open equipment shutoff valve (see Figure 24).

2. Open propane/LP supply tank valve for propane/LP replace or main gas valve located on or near gas meter for natural gas replace.

Gas Meter

Gas Valve

Equipment Shutoff Valve

Figure 26 - Checking Gas Joints for

Natural Gas Fireplace

Page 21

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126730-01A 21

FIREPLACE INSTALLATION

Continued

3. Make sure control knob of replace is in the OFF position.

4. Check all joints from equipment shutoff valve to gas valve (see Figure 25 or Figure 26, page 20). Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak. Correct all leaks at once.

5. Light replace (see Operation, page 25). Check all other internal joints for leaks.

6. Turn off replace (see To Turn Off Gas to Appliance, page 25).

REMOVING/REPLACING GLASS DOOR

Figure 27 - Removing/Replacing Door

Removing Glass Door

If replacement of glass is necessary, the entire frame assembly must be replaced. Gloves must be worn when removing/replacing glass door. If glass is broken tape remaining glass onto frame before removing.

1. Remove screens if installed.

2. Open bottom access panel.

3. Unlock 2 door latches on bottom of rebox.

4. Tilt open glass door 45° from the bottom of rebox and lift up to release door from rebox top retainer (see Figure 27).

Replacing Glass Door

1. Position door frame in front of rebox opening with bottom of door tilted away from rebox (see Figure 27).

2. Hook top ange of door frame over top of rebox frame.

3. Secure 2 bottom door latches.

Door Retainer

Glass Door

Bottom Access Panel

Door Latches

CAUTION: Do not operate

this replace with a broken glass

door panel or without the glass door panel securely in place. For replacement part information see Replacement Parts, page 33.

CAUTION: Wear gloves and safety glasses while handling or removing broken glass. Do not remove if glass is hot. Keep children and pets away from glass.

WARNING: If replace has been running, turn off replace.

Let cool before removing glass doors.

Discontinue use of the appliance

immediately if doors are damaged

and contact a qualied installer for

repair. Only doors certied with the

appliance shall be used.

WARNING: Do not slam or strike doors. Damage can result in a hazardous condition.

Page 22

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126730-01A22

FIREPLACE INSTALLATION

Continued

LAVA ROCK, DECORATIVE GRATE, EMBER FLAKES, GLOWING EMBERS AND SCRAP LOG INSTALLATION

Lava rock, ember akes, glowing embers and scrap log pieces are included with your replace. Install these items while glass doors are open and/or removed.

1. Follow instructions from Removing/Re- placing Glass Door, page 21, to move glass out of the way of this installation.

2. For 36" models only: install 3 loose logs by placing log #1, log #2 and log #3 onto one piece log as shown in Figures 28, 28a and 28b.

Figure 29 - Installing Lava Rock

Lava Rock

Figure 28 - Installing Loose Logs

Figure 28a - Installing Loose Log #1

Figure 28b - Installing Loose Logs #2

and #3

Loose Log #3

Loose Log #1

Loose Log #2

Loose Log #3

Loose Log #1 Underneath Log #2

Place ember akes around front and sides of burner and on burner ports (see Figure

30). This will create the glowing ember appearance as the ame touches the ember akes. Do not block burner ports or pilot ports by overlapping ember akes in one area. It is not necessary to use all ember material provided.

Glowing Embers

3. Pull glowing ember material apart into pieces no larger than a dime. Place these pieces loosely and sparingly directly onto exposed burner ports (Figure 28). This will create the glowing ember appearance as ame touches ember material. Do not block air slots by using too much ember material in one area. Do not block pilot ports with embers. It is not necessary to use all of the glowing ember material provided.

4. Place lava rock around base of burner. Make sure burner ports are not covered (see Figure 29).

Page 23

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126730-01A 23

FIREPLACE INSTALLATION

Continued

Figure 30 - Installing Ember Flakes

Figure 31 - Installing Scrap Log Pieces

Ember Flakes

Scrap Log Pieces

6. Place scrap log pieces randomly behind grate as shown in Figure 31 on lava rock and around (but not on) burner ports.

7. Place grate in front of logs as shown in Figure 31. Be sure grate is balanced so it does not fall or lean onto logs. Grate does not attach to hearth assembly.

CONNECTING AND DISCONNECTING GAS LINE

WARNING: A qualied ser-

vice person must connect and

disconnect replace with gas

supply. Follow all local codes.

1. Using a 5/16" hex socket wrench or nutdriver, connect or disconnect exible gas line and control valve (see Figure 32).

2. After connecting gas line to control valve, always test for leaks.

REMOVING LOG SET/BURNER MODULE

WARNING: Never use an open

ame to check for a leak. Apply noncorrosive leak detection uid

to joints. Bubbles forming show a leak. Correct leaks at once.

CAUTION: The gas supply shall be shut off prior to disconnecting the electrical power, if any, before proceeding with this installation.

CAUTION: Use gloves when

removing the log set/burner mod-

ule from your rebox. Some metal

edges may be sharp. Use caution with log sets as logs are fragile.

1. Remove glass door (see page 21).

2. Remove grate and all oor media (see page 22).

3. Carefully lift and remove 3 hearth refractories from replace.

4. Remove 3 spacers from rebox bottom (see Figure 33).

5. For 36" models only: Remove 3 loose logs from log set (see Figure 28, 28a and 28b, page 22).

6. Remove 9 screws from front and sides of rebox burner base. Lift entire base from unit by pulling forward to disengage from rear ange and then lifting up (see Figure 33).

7. If needed, replace burner gasket before reinstalling log set/burner module (see replacement parts list on page 38.)

Figure 32 - Connecting/Disconnecting

Gas Line to Millivolt Valve

Equipment Shutoff Valve

Millivolt Control Valve

Flexible Gas Line, Do NOT Kink

To Gas Supply (Natural)

To External Regulator (Propane/LP)

Page 24

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126730-01A24

OPERATION

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not fol-

low these instructions exactly, a re or explosion may result

causing property damage, personal injury or loss of life.

A. This appliance is equipped with an igni-

tion device which automatically lights the pilot. Do not light pilot by hand.

B. BEFORE LIGHTING smell all around

the appliance area for gas. Be sure to

smell next to the oor because some

gas is heavier than air and will settle

on the oor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do

not use any phone in your building.

• Immediately call your gas supplier

from a neighbor's phone. Follow the gas supplier's instructions.

C. Do not use this appliance if any part

has been under water. Immediately call

a qualied service technician to inspect

the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING

INSTRUCTIONS

NOTICE: During initial operation

of new replace, burning logs

will give off a paper-burning

smell. Orange ame will also

be present. Open damper or window to vent smell. This will only last a few hours.

1. STOP! Read the safety information in column 1.

2. Turn off all electric power to replace.

3. Turn safety shutoff switch to the OFF position.

4. Remove center brick/control cover.

5. Turn equipment shutoff valve clockwise

to the OFF position (see Figure

34). Do not force.

FIREPLACE

INSTALLATION

Continued

REPLACING BATTERIES IN HANDHELD REMOTE CONTROL AND AC BATTERY BACKUP

Replacing Batteries in AC Battery Backup

1. Remove bottom access door.

2. Remove battery pack from metal housing.

3. Remove screw and battery pack cover.

4. Remove existing batteries. Install 4 AA batteries into battery pack following positive and negative directions.

5. Replace battery pack cover and screw.

6. Insert battery pack back into metal housing.

7. Replace bottom access door.

Installing Batteries in Remote Control Unit

1. Remove battery cover on back of remote control unit.

2. Remove battery.

3. Install 1 A23/12V battery following positive and negative directions.

4. Replace battery cover onto remote control unit.

Figure 33 - Removing/Installing Burner Base

Log Assembly

Firebox Bottom

Burner Base

Screws

Spacers

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126730-01A 25

MAIN

OUT

PILOTADJ

PILOT

Figure 34 - Turning Equipment Shutoff Valve to the OFF Position

Equipment Shutoff Valve

6. Wait ve (5) minutes to clear out any gas. Then smell for gas, including near the oor. If you smell gas, STOP! Follow “B” in the safety information page 24. If you don't smell gas, go to the next step.

7. Turn equipment shutoff valve counterclockwise to the ON position. Do not force.

8. Replace center brick/control cover.

9. Turn on all electric power to appliance.

10. Turn safety shutoff switch to the ON position.

11. Visually locate pilot. Ignitor should begin to spark and main burner should ignite once ame appears at pilot.

Incoming

Gas Line

OPERATION

Continued

• If lighting appliance for the rst time each season, it may take several attempts before supply gas can reach pilot and main burners.

• If appliance will not stay lit after several attempts, follow instructions under To Turn Off Gas To Appliance and call your

service technician or gas supplier.

TO TURN OFF GAS

TO APPLIANCE

1. Turn off safety shutoff switch.

2. Turn off all electric power to appliance if service is to be performed.

3. Remove center brick/control cover.

4. Turn equipment shutoff valve clockwise

to OFF. Do not force.

5. Replace center brick/control cover.

BLOWER CONNECTION AND OPERATION

Note: The blower assembly, is for application into direct-vent models listed on the front page of this manual only and is already factory installed. When operating the blower, you must rst check that all wiring connections are secure from the speed control to the blower (See Figure 35).

Figure 35 - Blower Assembly

Magnet

Exhaust Port

Ring Connectors

Spade Connectors

White Wires

Black Wires

Speed Control

Ground Wires

Wire Nut Connectors

Power Cord

Air Flow Direction

Page 26

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126730-01A26

Speed Control

Blower Location

Figure 36 - Blower Assembly, Speed Control and Wiring Diagram Location

Continuous Pilot Off/On Switch

Remote/Off Switch

ADJ.

“S” Pilot Connection

“I” Pilot Connection

Figure 37 - Gas Module Right Side

CAUTION: Never touch the

blower wheel while in operation.

Note: Blower assembly may have moved during transit. Make sure blowers are properly mounted (see Figure 36 for proper location).

1. Check to make sure that the power cord is completely clear of the blower wheel and that there are no other foreign objects in blower wheel. Also double check all wire leads and make sure wire routing is not pinched or in a precarious position. Correct accordingly.

OPERATION

Continued

GAS CONTROL MODULE SYSTEM

2. Turn on power to duplex outlet if previously turned off.

3. Plug in blower power cord to duplex outlet.

4. Turn blower on and check for operation. Turn blower off by turning knob fully counterclockwise before continuing.

5. The blower will only run when the speed control knob is in the ON position. The blower speed can be adjusted by rotating the control knob. To turn off, turn knob fully counterclockwise until it clicks off (See Figure 36).

The module has 2 special features built into the system.

CONTINUOUS PILOT FEATURE

This allows the change from a spark to pilot system to a standing pilot system.

1. There is a switch located on the right side of the module that reads CONTINUOUS PILOT ON/OFF. This switch selects the pilot's mode of operation (Figure 37).

2. When the continuous pilot switch is in the OFF position and the appliance rocker switch is turned ON, the pilot will spark and light. When the appliance rocker switch is turned OFF, the pilot will shut OFF when the main burner shuts OFF.

3. When the continuous pilot switch is in the ON position and the appliance rocker switch is turned ON, the pilot will spark and light. When the appliance rocker switch is turned OFF, the pilot will stay ON when the main burner shuts OFF.

4. The continuous pilot mode can also be activated by the Remote Control.

REMOTE CONTROL FEATURE

The module has a built in remote control receiver that allows the user to program the remote transmitter at any time during or after the installation of the burner.

1. There is a switch located on the right side of the module that reads REMOTE/OFF (Figure 38, page 27).

2. When the remote/off switch is in the OFF position, the burner will operate from the rocker switch or wall switch connected to the two BROWN wires on the module.

Blower Wiring Diagram Location

Note: Blower Wires not shown for clarity

Page 27

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126730-01A 27

Pilot Burner

Sensing

Rod

Ignitor/ Sensor

Figure 39 - Correct Pilot Flame Pattern

INSPECTING BURNERS

BURNER FLAME PATTERN

Burner ames will be steady, not lifting or oating. Flame patterns will be different from unit to unit and will vary depending on installation type and weather conditions.

If the vent conguration is installed incorrectly, ames will lift or "ghost". This can be dangerous. Inspect ames after installation to ensure proper installation and performance.

Figure 38 shows a typical ame pattern. If burner ame pattern differs from that de-

scribed:

• turn replace off (see To Turn Off Gas to

Appliance, page 25)

• see Troubleshooting, page 29

Figure 40 - Typical Flame Pattern

AUX Connection

Learn Button

Figure 38 - Gas Module Left Side

GAS CONTROL MODULE SYSTEM

Continued

3. When the remote/off is in the REMOTE position the burner will operate from the Remote Control transmitter.

NOTE: The module must be programmed to the Remote Control transmitter.

• To program the module (make sure the system has power), locate the learn button (Figure 38) on the module. Press and release the learn button. There will be a beep sound from the module. Then press any button on the remote transmitter. Once the module's internal receiver accepts the transmitter code, there will be a series of conrming beeps.

• The remote system is ready for use.

BATTERY BACK-UP

This replace is equipped with a battery backup. If the power was to go out on the replace, the battery back-up allows the replace to remain operational. Make sure to periodically check the condition of the four AA batteries used for the battery back-up.

Check pilot ame pattern and burner ame patterns often.

PILOT ASSEMBLY

The pilot assembly is factory preset for the proper ame. Alterations may have occurred during shipping and handling. The pilot is located on right hand side of burner.

The ame must envelope 1/4" of top of the ignitor/sensor and grounding stem.

If your pilot assembly does not meet these requirements:

• Turn the adjustment screw marked PILOT

clockwise to decrease or counterclockwise to increase the ame to proper size (see Figure 34, page 25). Do not remove the adjustment screw.

• see Troubleshooting, page 29

Page 28

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126730-01A28

CLEANING AND MAINTENANCE

WARNING: Turn off replace

and let cool before cleaning.

CAUTION: You must keep control areas, burners and circulating air passageways of

replace clean. Inspect these areas of replace before each use. Have replace inspected yearly by a qualied service

person. Fireplace may need more frequent cleaning due to

excessive lint from carpeting,

bedding material, pet hair, etc.

GLASS DOORS

WARNING: Handle glass door panels with care. Do not strike, slam or otherwise abuse

glass. Do not operate replace

with the glass door unlatched, removed, cracked or broken.

WARNING: Do not use abrasive cleaners as this may damage glass. Use a nonabrasive household glass cleaner to clean glass. Do not clean glass when hot.

Glass must be cleaned periodically. During start-up it is normal for condensation to form on the inside of the glass causing lint, dust and other airborne particles to cling to the glass surface. During initial start-up a slight lm may form on the glass due to paint curing. The glass should be cleaned several times with a non-ammonia, nonabrasive household cleaner and warm water after the rst two weeks of operation. Thereafter, clean the glass two or three times during each heating season, depending on the usage and circumstances present. Refer to Removing/Replacing Glass Door, page 21 of this manual when removing glass door for cleaning.

WARNING: Only parts supplied by the manufacturer should be used when replacing broken or damaged glass door panels (see Replacement Parts, page 33). Glass door panel are complete units. No substitute materials may be used.

CAUTION: Wear gloves and safety glasses while handling or removing broken glass. Do not remove if glass is hot. Keep children and pets away from glass.

If glass has been broken, carefully remove glass door (see Removing/Replacing Glass Door, page 21). Vacuum all glass pieces with a shop vac.

CAUTION: Do not vacuum if pieces are hot.

Use only glass door replacement intended for this replace (see Replacement Parts, page 33 for detail on ordering). No substitutions may be made. See Removing/Replacing Glass Door, page 21 for instructions for replacing glass doors.

WARNING: Do not operate replace with glass door unlatched, removed, cracked or broken.

PILOT AND BURNERS

• Remove material before cleaning burners and replace when cleaning is complete.

• Burner and controls should be cleaned with compressed air to remove dust, dirt or lint.

• Use a vacuum cleaner or small, soft bristled brush to remove excess dust, dirt or lint.

LOGS

• Use a vacuum cleaner to remove any carbon buildup on logs.

• Replace material periodically as needed. See Replacement Parts, page 33.

Page 29

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126730-01A 29

TROUBLESHOOTING

WARNING: Turn off replace and let cool before servicing. Only

a qualied service person should service and repair replace.

CAUTION: Never use a wire, needle or similar object to clean

pilot. This can damage pilot unit.

Note: All troubleshooting items are listed in order of operation.

POSSIBLE CAUSE

1. No gas supply or shutoff valve is OFF

2. Air in gas line

3. Construction debris clogging pilot orice

4. Low gas pressure

5. Kinked pilot line

Control valve is not opening

7. No power to unit or ignition module

REMEDY

1. Check to see if you have gas supply and that equipment shutoff valve is opened

2. Repeat lighting procedure several times to purge all air out of lines. If after repeated attempts appliance does not light, call for qualied service and repair

3. Remove debris and dirt, inspect and clean any other possible obstructions

4. Contact your gas supplier to check pressure

5. Have a qualied technician replace pilot line

6. Replace control valve (Refer to Replacement Parts, page 33)

7. Check that main power is on and that all wire connections are made correctly to ignition model (see Wiring Diagram, page 32).

OBSERVED PROBLEM

Pilot will not light

VENTING SYSTEM

Conduct annual inspection of the venting system following these guidelines:

1. Check areas of venting system that are exposed to the weather for corrosion (rust spots or streaks and, in extreme cases, holes). Have these items replaced immediately by a qualied service person.

2. Remove the vent cap and shine a ashlight into the vent. Remove any foreign material.

CLEANING AND MAINTENANCE

Continued

3. Check for evidence of excessive condensation. Continuous condensation can cause corrosion of caps, pipes and ttings and can be caused by having excessive lateral runs, too many elbows or exterior portions of the system being exposed to cold weather.

4. Inspect joints to verify that no pipe section or tting has been disturbed and loosened. Check mechanical supports such as wall straps for rigidity.

Page 30

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126730-01A30

TROUBLESHOOTING

Continued

OBSERVED PROBLEM

Pilot will not stay lit

No gas to burner, although safety shutoff switch and valve are set to the ON position

Frequent pilot outage

Fireplace produces a clicking/ ticking noise just after burner is lit or shut off

Slight smoke or odor during initial operation

REMEDY

1. Conrm the "S" wire and the "I" wire are properly connected to the module in the proper "S" and "I" terminals. Conrm that the spark to the pilot burner is properly grounded to the gas control valve and to the module. Check the 110 volt power source or the 6 volt battery back-up connections and condition of batteries. Check the position of

the CONTINUOUS PILOT

switch on the module.

2. Conrm the pilot is sparking and lights. Check the two plastic connectors that plug in the face of the gas control valve. Conrm the gas control valve is properly grounded to the module.

1. Check electrical connections

1. Clean and adjust pilot ame for maximum flame impingement on thermopile

2. Have vent system inspected, including termination cap. Remove any restriction or obstruction

1. This is normal with most replaces. If noise is excessive, contact qualied service person

1. Problem will stop after a few hours of operation

POSSIBLE CAUSE

1. Loose wiring on ignitor wire to ignition module and/ or poor ground to ignition module

2. Main burner does not come on when manual switch or remote control is turned on.

1. Safety shutoff switch wires defective or too long

1. Pilot ame may be too low, causing safety pilot to “drop out”

2. Improper venting or excessive blockage

1. Metal expanding while heating or contracting while cooling

1. Residues from manufacturing processes and logs curing

Page 31

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126730-01A 31

TROUBLESHOOTING

Continued

WARNING: If you smell gas

• Shut off gas supply.

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your

building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

POSSIBLE CAUSE

1. Gas leak. See Warning

statement at top of page

2. Control valve defective

1. Foreign matter between control valve and burner

2. Gas leak. See Warning

statement at top of page

1. Debris around burner air mixer

2. Improper vent conguration

1. Air holes at burner inlet blocked

2. Burner ame holes blocked

3. Improper venting or excessive blockage

4. Excessive amounts of embers and pan material

OBSERVED PROBLEM

Gas odor even when gas control valve is off

Gas odor during combustion

Glass soots

Dark residue on logs or inside of replace

REMEDY

1. Locate and correct all leaks

(see Checking Gas Connections, page 20)

2. Replace control valve

1. Take apart gas tubing and remove foreign matter

2. Locate and correct all leaks

(see Checking Gas Connections, page 20)

1. Inspect opening at base of burner to see that it is NOT packed with any type of material

2. Check vent configuration specication (see Venting Installation, page 10)

1. Clean out air holes at burner inlets. Periodically repeat

as needed

2. Remove blockage

3. Have vent system inspected, including termination cap. Remove any restrictions or obstruction

4. Clear excess embers until a minimum gap of 1/2" remains under grate

Page 32

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126730-01A32

SPECIFICATIONS

DEVONSHIRE36TEN

• Rating: 49,000/30,000 Btu/hr

• Gas Type: Natural Gas Only

• Ignition: Electronic

• Manifold Pressure: 3.5" w.c.

• Minimum Inlet Supply Pressure: 5" w.c.

• Maximum Inlet Supply Pressure: 10.5" w.c.

• Front Orice: #41

• Rear Orice: #43

DEVONSHIRE42TEN

• Rating: 59,000/33,000 Btu/hr

• Gas Type: Natural Gas Only

• Ignition: Electronic

• Manifold Pressure: 3.5" w.c.

• Minimum Inlet Supply Pressure: 5" w.c.

• Maximum Inlet Supply Pressure: 10.5" w.c.

• Front Orice: #37

• Rear Orice: #37

DEVONSHIRE36TEP

• Rating: 47,000/28,000 Btu/hr

• Gas Type: Propane/LP Gas Only

• Ignition: Electronic

• Manifold Pressure: 10" w.c.

• Minimum Inlet Supply Pressure: 11" w.c.

• Maximum Inlet Supply Pressure: 13" w.c.

• Front Orice: #53

• Rear Orice: #53

DEVONSHIRE42TEP

• Rating: 53,000/28,000 Btu/hr

• Gas Type: Propane/LP Gas Only

• Ignition: Electronic

• Manifold Pressure: 10.0" w.c.

• Minimum Inlet Supply Pressure: 11" w.c.

• Maximum Inlet Supply Pressure: 13" w.c.

• Front Orice: #52

• Rear Orice: #53

WIRING DIAGRAM

AUX

Green

Orange

White

Valve

Black

Red

Control Module

Black

Brown

Red

Black

Power

Adapter

To Rocker Switch

To J-Box

Pilot

Main

HI/LO DC

Motor Drive

Power

Module

Black

Brown

Red

Orange

Black

Red

To Ground

BATTERY PACK

Red

Black

SIZE "AA"

Page 33

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126730-01A 33

TECHNICAL SERVICE

You may have further questions about installation, operation, or troubleshooting. If so, contact INNOVATIVE HEARTH PRODUCTS at 1-800-655-2008. When calling please have your model and serial numbers of your replace ready.

You can also visit our web site at www.IHP.US.com.

REPLACEMENT PARTS

Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.

Contact authorized dealers of this product. If they can’t supply original replacement part(s), call INNOVATIVE HEARTH PRODUCTS at 1-800-655-2008.

When calling, have ready:

• your name

• your address

• model and serial numbers of your replace

• how replace was malfunctioning

• purchase date Usually, we will ask you to return the part to

the factory.

SERVICE HINTS

When Gas Pressure Is Too Low

• pilot will not stay lit

• burners will have delayed ignition

• replace will not produce specied heat

• propane/LP gas supply might be low (propane/LP units only)

You may feel your gas pressure is too low. If so, contact your local gas supplier.

ACCESSORIES

Purchase these accessories from your local dealer. If they can not supply these accessories call INNOVATIVE HEARTH PRODUCTS at 1-800-655-2008 for information. You can also write to the address listed on the back page of this manual.

Brick Perimeter Trim Kit

PBS36D - Ivory Tan PBS42D - Ivory Tan PBS36 - Warm Red PBS42 - Warm Red Magnetic attachment, Matching refractory

brick facing surround kit.

Propane/Natural Gas Conversion Kit

PCDE-36D - Propane/LP Gas Conversion Kit NCDE-36D - Natural Gas Conversion Kit PCDE-42D - Propane/LP Gas Conversion Kit NCDE-42D - Natural Gas Conversion Kit

Remote Control Kit - WRC Series

Standard ON/OFF electronic remote control kit.

Ledgestone Refractory Liner Kit

BLY36STL BLY42STL

Page 34

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126730-01A34

PARTS

MODELS DEVONSHIRE36TEN, DEVONSHIRE36TEP, DEVONSHIRE42TEN AND DEVONSHIRE42TEP

33(36") 32(42")

Page 35

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126730-01A 35

PARTS

This list contains replaceable parts used in your replace. When ordering parts, follow the instructions listed under Replacement Parts on page 33 of this manual.

KEY NO. PART NO. DESCRIPTION QTY.

1 125105-01 Door Assembly, 36" • • 1

125105-02 Door Assembly, 42" • • 1

2 125103-01 Bottom Door Assembly, 36" • • 1

125103-02 Bottom Door Assembly, 42" • • 1

3 121301-01 Face Assembly, 36" • • 1

121301-02 Face Assembly, 42" • • 1

4 125107-01 Screen Door Kit, 36" • • 1

125107-02 Screen Door Kit, 42" • • 1 5 ** Firebox Face • • • • 1 6 125108-01 Hearth Assembly, 36" NG • 1

125108-02 Hearth Assembly, 36" Propane/LP • 1

125108-03 Hearth Assembly, 42" NG • 1

125108-04 Hearth Assembly, 42" Propane/LP • 1 7 123210-01 Grate, 36" • • 1

123210-02 Grate, 42" • • 1 8 122652-01 Door Latch • • • • 2 9 ** Firebox Leg • • • • 4 10 ** Firebox Bottom • • • • 1 11 121431-01 Gasket, 36" • • 1

111913-02 Gasket, 42" • • 1 12 122919-01 Draft Diverter • • • • 1 13 ** Air Exchange • • • • 1 14 ** 5" Gasket • • • • 1 15 ** 5" Inner Connector • • • • 1 16 ** A/E Insulation • • • • 1 17 ** Firebox Surround • • • • 1 18 ** Firebox Top • • • • 1 19 ** Relief Assembly • • • • 2 20 ** Relief Bracket • • • • 4 21 ** Top Plenum • • 1 22 ** Rear Plenum • • 1 23 ** 5" Gasket • • • • 1 24 ** Connector, 8" x 3.25" • • • • 1 25 121295-01 36" Fireplace Surround • • 1

121302-01 42" Fireplace Surround • • 1 26 110037-01 Electrical Duct Assembly • • • • 1 27 117891-01 Fireplace Handle • • • • 4 28 120520-01 Refractory Retainer • • • • 3 29 20280 Top Spacer • • • • 4 30 ** Top Insulation • • • • 1 31 ** Fireplace Top • • 1 32 ** Hearth Side Spacer • • • • 2,3 33 ** Hearth Front Spacer • • 1 34 123182-01 Log #1 • • 1 35 123181-01 Log #2 • • 1 36 123211-01 Log #3 • • 1 37 125104-01 Draft Shield 36" • • 1

125104-02 Draft Shield 42'' • • 1 38 109720-03 Spacer Clearance • • • • 3

PARTS AVAILABLE NOT SHOWN

126469-01 Dual, Blower Assembly • • • • 1 **Not a eld replaceable part.

Devonshire36TEN

Devonshire36TEP

Devonshire42TEN

Devonshire42TEP

Page 36

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126730-01A36

PARTS

MODELS DEVONSHIRE36TEN, DEVONSHIRE36TEP, DEVONSHIRE42TEN AND DEVONSHIRE42TEP

Page 37

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126730-01A 37

KEY NO. PART NO. DESCRIPTION 36" NG 36" LP 42" NG 42" LP QTY.

1 122839-03 Burner Tube, 36" • • 1

122839-01 Burner Tube, 42" • • 1 2 ** Front Burner Assembly • • • • 1 3 25683 Rear Orice, #43 NG • 1

23096 Rear Orice, #53 Propane/LP • • 1

25520 Rear Orice, #37 NG • 1 4 11214 Bulkhead Fitting • • • • 2 5 116573-01 Washer, Flt 7/8"x11/4" OD • • • • 5 6 ** Log/Burner Base • • • • 1 7 122122-01 Pilot, NG • • 1

122122-02 Pilot, Propane/LP • • 1 8 ** Pilot Shield • • • • 1 9 14296 Elbow, Street 3/8" • • • • 1 10 112371-06 Front Orice, #41 NG • 1

23096 Front Orice, #53 Propane/LP • 1

25520 Front Orice, #37 NG • 1

23097 Front Orice, #52 Propane/LP • 1 11 ** Base • • • • 1 12 114027-01 Grommet SC 1/2" ID 1 1/16" OD • • • • 1 13 14399 90° Brass Elbow 3/8" Tube x 3/8" NPT • • • • 3 14 111817-06 Flextube Dormont, 3/8" Dia. x 11" • • • • 1 15 111817-09 Flextube Dormont, 3/8" Dia. x 24" • • • • 1 16 ** Pilot Bracket • • • • 1 17 125063-01 Gas Valve, NG • • 1

125063-02 Gas Valve, LP • • 1 18 111800-01 Screw, 10-24 x 0.375" Self Thread • • • • 2 19 125064-01 Control Module • • • • 1 20 125067-01 Power Module • • • • 1 21 14396 Connector, 3/8" Tube x 3/8" MPT • • • • 1 22 116786-01 Brass Fitting 1/2" Flare x 3/8" MPT • • • • 1 23 125061-01 Valve/Module Bracket • • • • 1 24 ** Log Assembly, 36" • • 1

** Log Assembly, 42" • • 1 25 125062-01 Valve Bracket • • • • 1 26 125068-01 Battery Backup • • • • 1 27 125072-03 Power Module Bracket • • • • 1 28 125072-03 Battery Backup Bracket • • • • 1 29 125098-01 Plate Heatsheild • • • • 1

PARTS AVAILABLE NOT SHOWN

112799-01 Ember Flakes Kit • • • • 1 26839 Rockwool • • • • 1 GA6060 Lave Rock Kit • • • • 1 VTA-LS5-2 Log Scrap Kit • • • • 1 125069-01 Remote Control • • • • 1 14253 30" Flex Line • • • • 1 125065-01 Wire Harness • • • • 1 125066-01 AC Adapter (Power Cord) • • • • 1

**Not a eld replaceable part.

PARTS

BURNER ASSEMBLY

This list contains replaceable parts used in your replace. When ordering parts, follow the instructions listed under Replacement Parts on page 33 of this manual.

Page 38

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126730-01A38

PARTS

REFRACTORY PARTS

Herringbone Brick Shown

F1554/F1559

F1547/F1549

F1557/F1562

F1544/F1552

KEY NO. PART NO. DESCRIPTION QTY.

1 125124-03 Rear Refractory, Herringbone 42" Ivory Tan • 1

125088-03 Rear Refractory, Herringbone 36" Ivory Tan • 1

125123-03 Rear Refractory, Stacked 42" Ivory Tan • 1

125087-03 Rear Refractory, Stacked 36" Ivory Tan • 1

2 125126-03 Left Refractory, Herringbone 42" Ivory Tan • 1

125090-03 Left Refractory, Herringbone 36" Ivory Tan • 1

125123-03 Left Refractory, Stacked 42" Ivory Tan • 1

125089-03 Left Refractory, Stacked 36" Ivory Tan • 1

3 125128-03 Right Refractory, Herringbone 42" Ivory Tan • 1

125092-03 Right Refractory, Herringbone 36" Ivory Tan • 1

125127-03 Right Refractory, Stacked 42" Ivory Tan • 1

125091-03 Right Refractory, Stacked 36" Ivory Tan • 1

4 125129-03 Left Front Refractory 42" Ivory Tan • • 1

125093-03 Left Front Refractory 36" Ivory Tan • • 1

5 125131-03 Center Front Refractory 42" Ivory Tan • • 1

125095-03 Center Front Refractory 36" Ivory Tan • • 1

6 125130-03 Right Front Refractory 42" Ivory Tan • • 1

125094-03 Right Front Refractory 36" Ivory Tan • • 1

This list contains replaceable parts used in your replace. When ordering parts, follow the instructions listed under Replacement Parts on page 33 of this manual. This table uses catalog numbers for clarity on particular models.

Page 39

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126730-01A 39

PARTS

F1555/F1563

F1548/F1550

F1558/F1560

F1545/F1553

KEY NO. PART NO. DESCRIPTION QTY.

1 125124-02 Rear Refractory, Herringbone 42" Warm Red • 1

125088-02 Rear Refractory, Herringbone 36" Warm Red • 1 125123-02 Rear Refractory, Stacked 42" Warm Red • 1 125087-02 Rear Refractory, Stacked 36" Warm Red • 1

2 125126-02 Left Refractory, Herringbone 42" Warm Red • 1

125090-02 Left Refractory, Herringbone 36" Warm Red • 1 125123-02 Left Refractory, Stacked 42" Warm Red • 1 125089-02 Left Refractory, Stacked 36" Warm Red • 1

3 125128-02 Right Refractory, Herringbone 42" Warm Red • 1

125092-02 Right Refractory, Herringbone 36" Warm Red • 1 125127-02 Right Refractory, Stacked 42" Warm Red • 1 125091-02 Right Refractory, Stacked 36" Warm Red • 1

4 125129-02 Left Front Refractory 42" Warm Red • • 1

125093-02 Left Front Refractory 36" Warm Red • • 1

5 125131-02 Center Front Refractory 42" Warm Red • • 1

125095-02 Center Front Refractory 36" Warm Red • • 1

6 125130-02 Right Front Refractory 42" Warm Red • • 1

125094-02 Right Front Refractory 36" Warm Red • • 1

F1556

F1546

F1561

F1551

KEY NO. PART NO. DESCRIPTION QTY.

1 125123-04 Rear Refractory, 42" Ledgestone • 1

125087-04 Rear Refractory, 36" Ledgestone • 1

2 125125-04 Left Refractory, 42" Ledgestone • 1

125089-04 Left Refractory, 36" Ledgestone • 1

3 125127-04 Right Refractory, 42" Ledgestone • 1

125091-04 Right Refractory, 36" Ledgestone • 1

4 125129-04 Left Front Refractory 42" Ledgestone • • 1

125093-04 Left Front Refractory 36" Ledgestone • • 1

5 125131-04 Center Front Refractory 42" Ledgestone • • 1

125095-04 Center Front Refractory 36" Ledgestone • • 1

6 125130-04 Right Front Refractory 42" Ledgestone • • 1

125094-04 Right Front Refractory 36" Ledgestone • • 1

Page 40

Innovative Hearth Products

Astria™ Brand Gas Fireplace

Limited Lifetime Warranty

THE WARRANTY

Innovative Hearth Products ("IHP") Limited Lifetime Warranty warrants your Astria™ brand gas ﬁreplace ("Product") to be free from defects in materials and workmanship at the time of manufacture. The Product body and ﬁrebox carry the Limited Lifetime Warranty. Ceramic glass carries the Limited Lifetime Warranty against thermal breakage only. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the Limited Lifetime Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components for up to ﬁve years. THERE ARE EXCLUSIONS AND LIMITATIONS to this Limited Lifetime Warranty as described herein.

COVERAGE COMMENCEMENT DATE

Warranty coverage begins on the date of installation. In the case of new home construction, warranty coverage begins on the date of ﬁrst occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.

EXCLUSIONS AND LIMITATIONS

This Limited Lifetime Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.

This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The Product body and ﬁrebox carry the Limited Lifetime Warranty from the date of installation. Vent components, trim components and paint are excluded from this Limited Lifetime Warranty. The following do not carry the Limited Lifetime Warranty but are warranted as follows:

Burner – Repair or replacement for ﬁve years from the date of installation Gas components & electrical components – Repair or replacement for one year from the date of installation Gaskets – Repair or replacement for one year from the date of installation Gold & nickel plating - Replacement for two years from date of installation. Excludes tarnishing Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component Light bulbs & batteries – Replacement for 90 days from the date of installation Logs – Replacement for ﬁve years from the date of installation against thermal breakage only Optional blowers & remote controls – Repair or replacement for one year from the date of installation Optional glass doors & optional glass accessories – Repair or replacement for 90 days from the date of installation Optional surrounds – Stone/Natural Materials: Replacement for one year against cracking or breakage due to thermal stress. Other Materials: Replacement for one

year. Excludes surface and hairline cracks and scratches or slight color changes that do not affect the operation or safety of the unit

Tempered Glass -Replacement for one year from the date of installation

Parts not otherwise listed carry a 90 day warranty from the date of installation. Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the Product.

IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, ﬁre, ﬂood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance (The Product must be subjected to normal use. The Product is designed to burn either natural or propane gas only. Burning conventional fuels such as wood, coal or any other solid fuel will cause damage to the Product, will produce excessive temperatures and could result in a ﬁre hazard.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or inefﬁciency resulting from faulty installation or application of the Product.

IHP is not responsible for inadequate ﬁreplace system draft caused by air conditioning and heating systems, mechanical ventilation systems, or general construction conditions which may generate negative pressure in the room in which the appliance is installed. Additionally IHP assumes no responsibility for drafting conditions caused by venting conﬁgurations, adjoining trees or buildings, adverse wind conditions or unusual environmental factors and conditions that affect the operation of the unit.

This Limited Lifetime Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction, which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.

LIMITATION ON LIABILITY

It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as speciﬁed herein.

In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after repair or replacement, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of ﬁtness for a particular use or purpose, and there is no implied condition of ﬁtness for a particular use or purpose.

IHP makes no expressed warranties except as stated in this Limited Lifetime Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty. No one is authorized to change this Limited Lifetime Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces

do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this Limited Lifetime Warranty are in addition to and not a modiﬁcation of or subtraction from any statutory warranties and other rights and remedies provided by law.

INVESTIGATION OF CLAIMS AGAINST WARRANTY

IHP reserves the right to investigate any and all claims against this Limited Lifetime Warranty and to decide, in its sole discretion, upon the method of settlement. To receive the beneﬁts and advantages described in this Limited Lifetime Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP. Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a

contractor that is not approved without ﬁrst obtaining IHP's prior written consent.

HOW TO REGISTER A CLAIM AGAINST WARRANTY

In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notiﬁed of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1508 Elm Hill Pike, Suite 108, Nashville, TN 37210 or visit our website at WWW.ASTRIA.US.COM.

P/N 900199-00, Rev. NC 12/2013

Innovative Hearth Products

1508ElmHillPike,Suite108•Nashville,TN37210

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www.Astria.US.com

126730-01A 41

KEEP THIS WARRANTY

Model (

located on product or identication tag

) _____________________________

Serial No. (

located on product or identication tag

) __________________________

Date Purchased __________________________

Keep receipt for warranty verication.

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NOTES

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www.Astria.US.com

126730-01A 43

NOTES

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P126730-01

1508 Elm Hill Pike, Suite 108

Nashville, TN 37210

1-800-655-2008

www.IHP.US.com

126730-01

Rev. A 1/14

Astria Devonshire36TEN, Devonshire36TEP, Devonshire42TEN, Devonshire42TEP Installation And Operation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual