Astria RIOLIGHTS24MP, RIOLIGHTS30MP, RIOLIGHTS24MN, RIOLIGHTS30MN, Blaze&Glow18TP Installation And Operation Instructions Manual

...
Installation and Operation Instructions
Unvented (Vent-Free) Gas Log Heater
P/N 126851-01 REV. B 05/2017
PFS
®
Remote-Ready Burner System Models
RioLights24MN
RioLights24MP
RioLights30MN RioLights30MP
US
P126851-01
Report No. F09-129
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WARNING: This appliance is for installation only in a solid-fuel burning masonry or UL127 factory-built fi replace or in a listed ventless fi rebox enclosure. It is design-certifi ed for these installations in accordance with ANSI Z21.11.2. Exception: DO NOT install this appliance in a factory-built fi replace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
This is an unvented gas-fi red heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on Page 6 of this manual.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
- Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
TABLE OF CONTENTS
Safety .................................................................. 2
Product Identifi cation ........................................... 5
Local Codes......................................................... 5
Unpacking............................................................ 5
Product Features ................................................. 6
Air For Combustion and Ventilation ..................... 6
Installation ........................................................... 9
Operation ........................................................... 18
Inspecting Burners............................................. 20
Cleaning and Maintenance ................................ 21
Wiring Diagram .................................................. 22
Troubleshooting .................................................23
Specifi cations ....................................................27
Replacement Parts ............................................ 27
Service Hints .....................................................27
Technical Service............................................... 27
Parts .................................................................. 28
Accessories ....................................................... 30
Warranty ............................................................31
SAFETY
WARNING: FIRE, EXPLOSION, AND ASPHYXIATION HAZARD
Improper adjustment, alteration, service, maintenance, or installation of this heater or its controls can cause death or serious injury.
Read and follow instructions and precautions in User’s Information Manual provided with this heater.
WARNING: This appliance is for installation only in a solid-fuel burn­ing masonry or UL127 factory-built replace or in a listed ventless fi re- box enclosure. It is design-certifi ed for these installations in accordance with ANSI Z21.11.2. Exception: DO NOT install this appliance in a factory-built fi replace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
WARNING: Vent-free products are prohibited for bedroom and bathroom installation in the Commonwealth of Massachusetts.
WARNING: This product contains and/or generates chemicals known to the state of California to cause cancer or birth defects or other re­productive harm.
WARNING: This is an unvented gas-fi red heater . It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on Page 6 of this manual.
This appliance may be installed in an aftermarket,* permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
DANGER: Carbon monoxide
poisoning may lead to death!
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126851-01B2
SAFETY
Continued
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this fi replace. Improper use of this fi replace can cause serious injury or death from burns, fi re, ex- plosion, electrical shock and carbon monoxide poisoning.
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning resemble the fl u, with headaches, dizziness or nausea. If you have these signs, the fi replace may not be working properly . Get fresh air at once! Have replace serviced. Some people are more af­fected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the infl uence of alcohol and those at high altitudes.
Natural and Propane/LP gases are odorless. An odor-making agent is added to these gases. The odor helps you detect a gas leak. How­ever, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this fi replace.
Due to high temperatures, the ap­pliance should be located out of traffi c and away from furniture and draperies.
Do not place clothing or other fl am- mable material on or near the appli­ance. Never place any objects on the heater.
Heater base assembly becomes very hot when running heater. Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition. Heater will remain hot for a time after shut­down. Allow surface to cool before touching.
Young children should be carefully supervised when they are in the same room with the appliance. When us­ing the hand-held remote accessory, keep selector switch in the OFF posi­tion to prevent children from turning on burners with remote.
WARNING: Any change to this heater or its controls can be dan­gerous.
You must operate this heater with the replace screen and hood in place. Make sure fi replace screen and hood are in place before running heater.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.
The fireplace screen shall have openings for introduction of com­bustion air.
Keep the appliance area clear and free from combustible materials,
WARNING: Do not allow fans
to blow directly into the fi replace.
gasoline and other fl ammable vapors and liquids.
Avoid any drafts that alter burner ame patterns. Ceiling fans can create drafts that alter burner fl ame patterns. Altered burner patterns can
Solid-fuels shall not be burned in a replace in which an unvented room heater is installed.
cause sooting.
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SAFETY
Continued
Installation and repair should be done by a qualifi ed service person. The ap­pliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean.
1. WARNING: This appliance is only for
use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/ LP supply tank(s) outdoors (propane/LP units only).
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup­plier’s instructions
• if you cannot reach your gas supplier,
call the fi re department
4. This heater shall not be installed in a bed­room or bathroom, unless installed as a vented appliance. See Installing Damper Clamp Accessory for Vented Operation, Page 12. This gas log set may not be in­stalled as a vented appliance in a bedroom or bathroom in the Commonwealth of Mas­sachusetts.
5. WARNING: Before installing in a solid
fuel burning fi replace, the chimney fl ue and fi rebox must be cleaned of soot, creosote, ashes and loose paint by a qualifi ed chimney cleaner. Creosote will
ignite if highly heated. A dirty chimney fl ue may create and distribute soot within the house. Inspect chimney fl ue for damage. If damaged, repair fl ue and fi rebox before operating heater.
6. Do not burn solid-fuel in a masonry or UL127 factory-built fi replace in which a vent-free room heater is installed.
7. If fi replace has glass doors, never operate
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this heater with glass doors closed. Any
glass doors shall be fully opened when the appliance is in operation. If you operate heater with doors closed, heat buildup inside fi replace will cause glass to burst. Make sure there are no obstructions across openings of fi replace.
8. To prevent the creation of soot, follow the instructions in Cleaning and Maintenance, Page 21.
9. Before using furniture polish, wax, carpet cleaner or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls and furniture.
10. This heater needs fresh, outside air ven­tilation to run properly . This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if enough fresh air is not available. See Air for Combustion and Ventilation, Page 6. If heater keeps shutting off, see Troubleshooting, Page 23.
11. Do not run heater
• where fl ammable liquids or vapors are
used or stored
• under dusty conditions
12. Do not use this heater to cook food or burn paper or other objects.
13. Do not use this room heater if any part has been under water. Immediately call a qualifi ed service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
14. Do not operate this heater without glass media in place.
15. Turn heater off and let cool before servic­ing, installing or repairing. Make sure the selector switch is in the OFF position. Only a qualifi ed service person should install, service or repair heater.
16. Make sure the selector switch is in the OFF position when you are away from home for long periods of time.
17. Remote-ready heaters must not be con­nected to any external electrical source.
18. Operating heater above elevations of 4,500 feet may cause pilot outage.
19. T o prevent performance problems, do not use propane/LP fuel tank of less than 100 lb. capacity (propane/LP units only).
20. Provide adequate clearances around air openings.
126851-01B4
PRODUCT IDENTIFICATION
Glass Pebbles
Left Side
Base Assembly
Front
Figure 1 - Product Identifi cation
LOCAL CODES UNPACKING
Install and use appliance with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code, ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
25 West 43rd Street, 4th fl oor
New York, NY 10036
National Fire Protection Association, Inc.
1 Batterymarch Park
Quincy, MA 02169-7471
Right Side
1. Remove heater assembly from cartons.
2. Remove all protective packaging applied to heater for shipment.
3. Check appliance for any shipping dam­age. If appliance is damaged, promptly inform dealer where you purchased the appliance.
CAUTION: Do not remove the data plates from the grate assembly. The data plates contain important warranty and safety information.
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
These appliances are approved for installation in the US state of Massachusetts if the fol­lowing additional requirements are met:
• Un-vented Room Heaters shall be installed in accordance with 527 CMR 30.
• Installation and repair must be done by a plumber or gas fi tter licensed in the Common- wealth of Massachusetts.
• The fl exible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
• Unvented appliances may NOT be installed in bedrooms or bathrooms.
• A working smoke detector must be installed in the area where vent-free appliances are installed.
Seller of unvented propane or natural gas-fi red supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
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PRODUCT FEATURES
OPERATION
This heater is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated from the fl ames. This heater is designed for vent-free operation with fl ue damper closed. It has been tested and approved to ANSI Z21.1 1.2 standard for unvented heaters. State and local codes in some areas prohibit the use of vent-free heaters. This heater may also be operated as a vented decorative (ANSI Z21.60) product by opening the fl ue damper.
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not
be installed in a room or space un­less the required volume of indoor combustion air is provided by the method described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes. Read the following instructions to ensure proper fresh air for this and other fuel­burning appliances in your home.
T oday’s homes are built more energy effi cient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Homeowners apply weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, homeowners want their homes as airtight as possible.
While it is good to make your home energy effi cient, your home needs to breathe. Fresh air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation.
Exhaust fans, some fi replaces, clothes dryers and some fuel-burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will ensure proper venting of vented fuel­burning appliances.
PROVIDING ADEQUA TE VENTILATION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifi cations:
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SAFETY DEVICE
This heater has a pilot with an Oxygen Deple­tion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
ELECTRONIC IGNITION SYSTEM
This heater has an electronic igniter to light heater fuel supply.
1. Unusually Tight Construction
2. Unconfi ned Space
3. Confi ned Space The information on Pages 6-8 will help you
classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of un­usually tight construction, you must provide additional fresh air.
Unusually tight construction is defi ned as construction where:
a. walls and ceilings exposed to the out-
side atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10 less with openings gasketed or sealed and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to
areas such as joints around window and door frames, between sole plates and fl oors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors, Page 8.
If your home does not meet all three crite­ria above, proceed to Determining Fresh- Air Flow For Heater Location, Page 7.
Confi ned and Unconfi ned Space
The National Fuel Gas Code, ANSI Z223.1/ NFPA54 allows two methods for determining
whether the space in which the heater is being
-11
kg per pa-sec-m2) or
126851-01B6
AIR FOR COMBUSTION AND VENTILATION
Continued
installed is confi ned or unconfi ned space. The standard method defi nes a confi ned space as a space whose volume is less than 50 cubic feet per 1,000 Btu/hr (4.8 m gregate input rating of all appliances installed in that space and an unconfi ned space as a space whose volume is not less than 50 cubic feet per 1,000 Btu/hr (4.8 m the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the un­confi ned space.
Where the air infi ltration rate of a structure is known, the Known Air Infi ltration Rate Method may be used. Follow The National Fuel Gas Code, ANSI Z223.1/NFPA 54 to use this method to determine if the space is confi ned or unconfi ned.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confi ned or Unconfi ned Space Using the Standard Method
Use this work sheet to determine if you have a confi ned or unconfi ned space.
Space: Includes the room in which you will install replace plus any adjoining rooms with door­less passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
Example: Space size 20 ft. (length) x 16 ft.
(width) x 8 ft. (ceiling height) = 2560 cu. ft. (volume of space)
If additional ventilation to adjoining room
is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
3
per kw) of the ag-
3
per kw) of
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.
________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support)
Example: 2560 cu. ft. (volume of space) x 20
= 51,200 (maximum Btu/Hr the space can support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Vent-free fi replace __________Btu/Hr Gas water heater* __________Btu/Hr Gas furnace __________Btu/Hr Vented gas heater __________Btu/Hr Gas fi replace logs __________Btu/Hr Other gas appliances* + _________Btu/Hr Total = _________Btu/Hr * Do not include direct-vent gas appliances.
Direct-vent draws combustion air from the outdoors and vents to the outdoors.
Example: Gas water heater __________Btu/Hr Vent-free fi replace + _________Btu/Hr Total = _________Btu/Hr
Compare the maximum Btu/Hr the space can
4. support with the actual amount of Btu/Hr used.
_______ Btu/Hr (maximum can support) _______ Btu/Hr (actual amount used) Example: 51,200 Btu/Hr (maximum the
space can support)
73,000 Btu/Hr (actual amount of
Btu/Hr used)
The space in the above example is a confi ned space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can sup­port. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an
adjoining room. If the extra space provides an unconfi ned space, remove door to adjoin- ing room or add ventilation grills between rooms. See Ventilation Air From Inside
Building, Page 8.
B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors, Page 8.
C. Install a lower Btu/Hr fi replace, if lower Btu/
Hr size makes room unconfi ned.
If the actual Btu/Hr used is less than the maxi­mum Btu/Hr the space can support, the space is an unconfi ned space. Y ou will need no additional fresh air ventilation.
40,000 33,000 73,000
126851-01B 7
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AIR FOR COMBUSTION AND VENTILATION
A
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilation
Grills Into Adjoining
Room,
Option 1
12"
12"
Continued
WARNING: If the area in which the heater may be operated does not meet the required volume for indoor combustion air, combus­tion and ventilation air shall be provided by one of the methods described in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes.
VENTILA TION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfi ned space. When ventilating to an adjoining unconfi ned space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the fl oor on the wall connecting the two spaces (see options 1 and 2, Figure 2). Y ou can also remove door into adjoining room (see option 3, Figure 2). Follow the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, Air for Combustion and Ventilation for required size of ventilation
grills or ducts.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the fl oor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts. IMPORTANT: Do not provide openings
for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Ventilated Attic
Ventilated
Crawl Space
To Attic
To
Crawl
Space
Outlet
ir
Inlet Air
Outlet Air
Inlet Air
Figure 3 - Ventilation Air from Outdoors
Figure 2 - Ventilation Air from Inside Building
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126851-01B8
INSTALLATION
NOTICE: This appliance is in­tended for supplemental heat­ing. Use this heater along with your primary heating system. Do not install this heater as your pri­mary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A qualifi ed ser- vice person must install heater . Follow all local codes.
NOTICE: State or local codes may only allow operation of this appliance in a vented confi gura- tion. Check your state or local codes.
WARNING: Seal any fresh air vents or ash clean-out doors located on fl oor or wall of fi re- place. If not, drafting may cause pilot outage or sooting. Use a heat-resistant sealant. Do not seal chimney fl ue damper.
W ARNING: Never install the
heater
• in a bedroom or bathroom unless installed as a vented appliance, see Page 12
• in a recreational vehicle
• where curtains, furniture, clothing or other fl ammable objects are less than 36" from the front and 42" from top heater, For side clear­ances see Figure 4, Page 10
• in high traffi c areas
• in windy or drafty areas
W ARNING: Before installing in a solid fuel burning fi replace, the chimney fl ue and fi rebox must be cleaned of soot, creo­sote, ashes and loose paint by a qualified chimney cleaner. Creosote will ignite if highly heated. A dirty chimney fl ue may create and distribute soot within the house. Inspect chimney and rebox fl ue for damage. If dam- aged, repair fl ue and fi rebox before operating heater.
Any outside air ducts and/or ash dumps in the fi replace shall be permanently closed at time of appliance installation.
CAUTION: This heater cre­ates warm air currents. These currents move heat to wall sur­faces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning fl u- ids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
IMPORTANT: V ent-free heaters add moisture to the air. Although this is benefi cial, installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventila­tion, Page 6.
126851-01B 9
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INSTALLATION
Continued
CHECK GAS TYPE
Use the correct type of gas (natural or propane/ LP). If your gas supply is not the correct gas type, do not install appliance. Call the dealer where you purchased the appliance for proper type appliance.
WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rat­ing plate. Field conversion is not permitted.
INST ALLATION AND CLEARANCES FOR VENT-FREE OPERATION
WARNING: Maintain the minimum clearances. If you can, provide greater clearances from oor, ceiling and adjoining wall.
Minimum Fireplace Clearance to
Combustible Materials
Side Wall 16", Ceiling 42", Floor 0",
Front 36"
SIZING REQUIREMENTS
Minimum Firebox Size
Model No.
RioLights24MN/MP RioLights30MN/MP
Height Depth
17" 13.5" 26" 18" 17" 13.5" 32" 22"
Front
Width
Rear*
Width
Carefully follow these instructions. This will ensure safe installation into a masonry, UL127-listed manufactured fi replace or listed vent-free fi rebox.
Minimum Clearances For Side Combustible Material, Side Wall and Ceiling
A. Clearances from the side of the fi replace
cabinet to any combustible material and wall should follow diagram in Figure 4.
Example: The face of a mantel, bookshelf,
etc. is made of combustible material and protrudes 3-1/2" from the wall. This com­bustible material must be 4" from the side of the fi replace cabinet (see Figure 4).
NOTE: When installing your gas logs into
a manufactured fi rebox, follow fi rebox manufacturer’s instructions for minimum clearances to combustible materials.
B. Clearances from the top of the fi replace
opening to the ceiling should not be less than 42".
NOTICE: Manual control heaters may be used as a vented product. If so, you must always run heater with chimney fl ue damper open. If running heater with damper open, noncombustible material above fi replace opening is not needed. Go to Installing Damper
Clamp Accessory for Vented Operation, Page 12.
Maintain adequate clearances for accessibility for purposes of servicing and proper operation.
*Minimum 16" from Side Wall
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Example
*
Figure 4 - Minimum Clearance for
Combustible to Wall
126851-01B10
INSTALLATION
Heat Resistant Material
(A)
Minimum Noncombustible Material
Minimum
Noncombustible
Material Height
Distances to Underside of
Mantel
Top of Fireplace Opening
Underside of Mantel Shelf
12"
(A)
18" 20" 22" 24"
24"/30" Models
2
1
/2
"
6"
8"
10"
Mantel Shelf
Continued
MINIMUM NONCOMBUSTIBLE MATERIAL CLEARANCES
If Not Using Mantel
NOTE: If using a mantel proceed to If Using Mantel. If not using a mantel, follow the infor­mation on this page.
You must have noncombustible material(s) above the fi replace opening. Noncombus- tible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you must have noncombustible ma­terial behind it. Noncombustible material must extend at least 8" up (for all models). If noncombustible material is less than 12", you must install the fi replace hood accessory (24" and 30" Models Only). See Figure 5 for minimum clearances.
Noncombustible
Material
Distance (A)
1
2" or more Noncombustible mate-
Requirements for Safe
Installation
rial OK.
Between 8" and 12"
24", 30" Models: Install replace hood acces­sory (GA6050 - see
Accessories, Page 30).
Less than 8"
Noncombustible mate­rial must be extended to at least 8". See Between 8" and 12", above. If you cannot ex­tend material, you must operate heater with fl ue damper open.
If Using Mantel
You must have noncombustible material(s) above the fi replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you must have noncombustible material be­hind it. Noncombustible material must extend at least 8" up (for all models). If noncombus­tible material is less than 12", you must install the fi replace hood accessory (24", 30" and 36" Models Only). Even if noncombustible material is more than 12", you may need the hood accessory to defl ect heat away from your mantel shelf. See Figures 5 and 6 and
Figure 7, Page 12, for minimum clearances. IMPORTANT: If you cannot meet these
minimum clearances, you must operate heater with chimney fl ue damper open. Go to Installing Damper Clamp Accessory for Vented Operation, Page 12.
MANTEL CLEARANCES
In addition to meeting noncombustible mate­rial clearances, you must also meet required clearances between fi replace opening and mantel shelf. If you do not meet the clearances listed below, you will need a hood.
Determining Minimum Mantel Clearance
If you meet minimum clearance between mantel shelf and top of fi replace opening, a hood is not required (see Figure 6).
Figure 5 - Heat Resistant Material (Slate,
Minimum clearance requirements include any projections such as shelves, window sills, mantels, etc. above the appliance.
126851-01B 11
Marble, Tile, etc.) Above Fireplace
Figure 6 - Minimum Mantel Clearances
Without Using Hood
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INSTALLATION
Minimum Noncombustible Material
8" Min.
12" 15" 18"
All minimum distances are in inches
24" & 30" Models
20"
2
1
/2
"
6"
8"
10"
12"
Distances to
Underside of
Mantel
Hood (GA6050)
Top of Fireplace Opening
Underside of Mantel Shelf
Mantel Shelf
Continued
Determining Minimum Mantel Clearance When Using a Hood
If minimum clearances in Figure 6, Page 11, are not met, you must have a hood. When using a hood there are still certain minimum mantel clearances required. Follow minimum clearances shown in Figure 7, when using hood.
NOTICE: Surface temperatures of adjacent walls and mantels become hot during operation. Walls and mantels above the firebox may become hot to the touch. If installed properly, these temperatures meet the requirement of the national product standard. Follow all minimum clearances shown in this manual.
Notice: If your installation does not meet the minimum clear­ances shown, you must do one of the following:
• operate the logs only with the fl ue damper open
• raise the mantel to an ac­ceptable height
• remove the mantel
FLOOR CLEARANCES
The fi replace's required clearances to com- bustibles must be maintained. Consult your replace manufacturer's installation instruc­tions for minimum clearances. If permitted by the fi replace installation instructions, combus- tible material may be installed up to the bottom edge of the fi replace face (see Figure 8).
Combustible Material
Figure 8 - Minimum Fireplace Clearances
If Installed at Floor Level
INSTALLING DAMPER CLAMP ACCESSORY FOR VENTED OPERATION
NOTE: When used as a vented heater, ap­pliance must be installed only in a solid-fuel burning fi replace with a working fl ue and con- structed of noncombustible material.
For Massachusetts Residents Only: Instal­lation of this gas log set as a vented appliance in the Commonwealth of Massachusetts re­quires the damper be permanently removed or welded in the fully open position.
If your heater is a manually-controlled model, you may use this heater as a vented product. There are three reasons for operating your heater in the vented mode.
1. The fi replace does not meet the clearance to combustibles requirements for vent­free operation.
2. State or local codes do not permit vent­free operation.
3. You prefer vented operation.
Figure 7 - Minimum Mantel Clearances
When Using Hood
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126851-01B12
INSTALLATION
Continued
If reasons number 1 or 2 apply to you, you must permanently open chimney fl ue damper . Y ou must install the damper clamp accessory (to order, see Accessories, Page 30). This will ensure vented operation (see Figure 9). The damper clamp will keep damper open. Installation instructions are included with clamp accessory.
See chart below for minimum permanent fl ue opening you must provide. Attach damper clamp so the minimum permanent fl ue open- ing will be maintained at all times.
Area of Various Standard Round Flues
Diameter Area
5" 20 sq. inches 6" 29 sq. inches 7" 39 sq. inches 8" 51 sq. inches
Minimum Permanent
Chimney Height
6' to 15' 39 sq. inches
15' to 30' 29 sq. inches
Damper Clamp
Flue Opening
Damper
INSTALLING HEATER BASE ASSEMBLY
W ARNING: Y ou must secure this heater to fi replace fl oor. If not, heater will move when you adjust controls. Moving heater may cause a gas leak.
WARNING: If installing in a sunken fi replace, special care is needed. You must raise the replace fl oor to allow access to heater control panel. This will ensure adequate air fl ow and guard against sooting and controls being damaged. Raise replace fl oor with noncombus- tible material. Make sure material is secure.
CAUTION: Do not pick up heater base assembly by burn­ers. This could damage heater. Only handle base assembly by grates.
Damper Clamp
Damper
Masonry Fireplace
Figure 9 - Attaching Damper Clamp
126851-01B 13
Manufactured Fireplace
Damper
Astria.us.com
IMPORTANT: Make sure the heater burners are level. If heater is not level, heater will not work properly.
Installation Items Needed
• hardware package (provided with heater)
• approved fl exible gas hose and fi ttings (if allowed by local codes)
• sealant (resistant to propane/LP gas, not provided)
• electric drill with 3/16” masonry drill bit
NOTE: Install optional Receiver and Hand­Held Remote Control Kit (see Accessories, Page 30) before installing gas log heater. See installation instructions included with the kit.
INSTALLATION
Continued
1. Apply pipe joint sealant lightly to male threads of gas fi tting (provided). Connect approved fl exible gas hose to inlet side of gas control (see Figure 10).
IMPORTANT: Hold gas regulator with
wrench when connecting flexible gas hose.
2. Position heater base assembly in fireplace.
3. Mark screw locations through holes in front panel of base (see Figure 11). If installing in a brick-bottom fi replace, mark screw locations in mortar joint of bricks.
4. Remove heater base from fi replace.
5. Drill holes at marked locations using 3/16" drill bit.
6. Attach base, through holes in front panel of base, to fi replace fl oor using masonry screws provided in hardware package
(see Figure 11).
7. Connect to gas supply. See Connecting To Gas Supply.
CONNECTING TO GAS SUPPLY
WARNING: This appliance requires a 3/8" NPT (National Pipe Thread) inlet connection to the pressure regulator.
WARNING: A qualifi ed ser- vice person must connect heater to gas supply. Follow all local codes.
CAUTION: Never connect propane/LP fi replace directly to the propane/LP supply. This heater requires an external regu­lator (not supplied). Install the external regulator between the heater and propane/LP supply.
Gas Control
Flexible Gas Hose (if allowed by local codes)
Figure 10 - Attaching Flexible Gas Hose
to Heater Gas Regulator
Screws
WARNING: Never connect natural gas fi replace to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
Installation Items Needed
Before installing heater, make sure you have the items listed below.
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve
• test gauge connection
• sediment trap
• tee joint
• pipe wrench
• approved fl exible gas line with gas connec- tor (if allowed by local codes)
Figure 11 - Attaching Base to Fireplace
Floor
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126851-01B14
INSTALLATION
Continued
For propane/LP units, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not reduce incoming gas pressure, heater regula­tor damage could occur. Install external regu­lator with the vent pointing down as shown in Figure 12. Pointing the vent down protects it from freezing rain or sleet.
CAUTION: Use only new, black iron or steel pipe. Inter­nally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of
Approved Flexible Gas Hose (if allowed by local codes)
3" Minimum
Pipe Cap Tee
Nipple Joint Gas Control
Figure 13 - Gas Connection
Sediment Trap
PROPANE/LP
From External
Regulator
(11" W.C.**
to 14" W.C.
Pressure)
NATURAL
From Gas
Meter
(5" W.C.**
to 10.5"
W.C.
Pressure)
1/2" diameter or greater to allow proper gas volume to heater. If
**Minimum inlet pressure for purpose of input
adjustment.
pipe is too small, undue loss of volume will occur.
Propane/LP Supply Tank
Figure 12 - External Regulator With Vent
Pointing Down
Installation must include an equipment shutoff valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see
Figure 13). IMPORTANT: Install equipment shutoff valve
in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
Check your building codes for any special requirements for locating equipment shutoff valve to fi replaces.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
126851-01B 15
External Regulator with Vent Pointing Down
Astria.us.com
WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
We recommend that you install a sediment trap in supply line as shown in Figure 13. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and heater. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contami­nants. This keeps them from going into heater controls. If sediment trap is not installed or is installed wrong, heater may not run properly.
CAUTION: A void damage to regulator. Hold gas regulator with wrench when connecting it to gas piping and/or fi ttings.
INSTALLATION
Continued
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping and connections, internal and external to unit, for leaks after installing or servicing. Correct all leaks at once.
WARNING: Never use an open fl ame to check for a leak. Apply a noncorrosive leak detec­tion fl uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
CAUTION: Make sure exter­nal regulator has been installed between propane/LP supply and heater. See guidelines un­der Connecting to Gas Supply, Page 14.
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Fig- ure 14).
2. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
3. Check all joints from gas meter to equip­ment shutoff valve for natural gas or propane/LP supply to equipment shutoff valve for propane/LP (see Figure 15 or 16). Apply noncorrosive leak detection fl uid to all joints. Bubbles forming show a leak.
4. Correct all leaks at once.
Open
Equipment Shutoff Valve
Closed
Figure 14 - Equipment Shutoff Valve
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM
Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect appliance with its appliance main gas valve (control valve) and equip­ment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig (3.5 kPa) will damage heater regulator.
2. Cap off open end of gas pipe where equip­ment shutoff valve was connected.
3. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
4. Check all joints of gas supply piping sys­tem. Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment shutoff valve to gas supply. Check reconnected ttings for leaks.
Equipment Propane/ LP Supply Tank
Figure 15 - Checking Gas Joints for
Equipment Shutoff Valve
Gas Meter
Figure 16 - Checking Gas Joints for
Shutoff Valve
Propane/LP Gas Fireplace
Natural Gas Fireplace
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126851-01B16
INSTALLATION
Continued
PRESSURE TESTING HEATER GAS CONNECTIONS
1. Open equipment shutoff valve (see Fig- ure 14).
2. Open main gas valve located on or near gas meter for natural gas or open pro­pane/LP supply tank valve.
3. Make sure control knob of heater is in the OFF position.
4. Check all joints from equipment shutoff valve to gas valve (see Figure 15 or 16). Apply noncorrosive leak detection fl uid to all joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Light heater (see Operation, Page 18 depending on your model). Check all other internal joints for leaks.
7. Turn off heater (see To Turn Off Gas to Appliance, Page 19, depending on your model).
INSTALLING GLASS PEBBLES AND OPTIONAL PLATINUM EMBERS
WARNING: Failure to posi­tion the parts in accordance with these diagrams or failure to use only parts specifi cally approved with this heater may result in property damage or personal injury.
Glass Pebbles
Figure 17 - Installing Glass Pebbles
Platinum Embers Kit (cat. no. J6207) may be used in addition to glass pebbles. Gently remove embers from bag. Separate pieces of ember material and place embers on top of glass pebbles in the center area of the burner so that they are in the fl ame when the burner is on.
WARNING: All previously applied loose material must be removed prior to reapplication.
WARNING: Application of excess loose material may adversely affect performance of this heater. Only use glass pebbles purchased from INNO­VATIVE HEARTH PRODUCTS. Purchase glass pebbles ac­cording to Replacement Parts Page 29.
CAUTION: Glass pebbles may have sharp edges. Wear gloves when handling glass pebbles.
Clear glass pebbles are included with your replace.
Place glass pebbles evenly across the burner and even with the burner's metal fl anges. Do not place any pebbles over the rectangular holes above the pilot. Do not place pebbles higher than the top of the burner fl anges (see
Figure 17).
126851-01B 17
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W ARNING: DO NOT operate heater without glass pebbles installed according to this in­struction manual.
O
F
F
P
I
L
O
T
O
N
OPERATION
FOR YOUR SAFETY
READ BEFORE LIGHTING
W ARNING: If you do not fol­low these instructions exactly, a fi re or explosion may result causing property damage, per­sonal injury or loss of life.
A. This appliance has a pilot which must
be lighted by hand. When lighting the pilot, follow these instructions exactly .
B. BEFORE LIGHTING smell all around
the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
C. Use only your hand to push in or turn
the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a quali­ ed service technician or gas supplier . Force or attempted repair may result in a fi re or explosion.
D. Do not use this appliance if any part
has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
WARNING:
• If fi replace has glass doors, never operate this heater with glass doors closed. If you oper­ate heater with doors closed, heat buildup inside fi replace will cause glass to burst. Make sure there are no obstructions across openings of fi replace.
• You must operate this heater with a fi replace screen in place. Make sure fi replace screen is closed before running heater .
NOTE: Homeowners generally prefer to operate their heater with the chimney damper closed. This will put all the heat into the room. However, there may be times you will desire the full fl ames of the HI heat setting but will fi nd the heat output excessive. Y ou can open the chimney damper (if you have one) fully or partially to release some of the heat.
WARNING: Damper handle will be hot if heater has been running.
1. STOP! Read the safety information.
2. Make sure equipment shutoff valve is fully open.
3. Press in and turn control knob clock­wise
Figure 18).
to the OFF position (see
Control Knob
LIGHTING
INSTRUCTIONS
NOTICE: During initial operation of new heater , burning logs will give off a paper-burning smell. Orange fl ame will also be pres- ent. Open damper or window to vent smell. This will only last a few hours.
Figure 18 - Control Knob and Igniter
Astria.us.com
Igniter Button
Button Location
126851-01B18
OPERATION
Continued
WARNING: Burners will come on automatically within one minute when the selector switch is in the ON position after the pilot is lit.
5. Wait fi ve (5) minutes to clear out any gas. Then smell for gas, including near the oor. If you smell gas, STOP! Follow B in the safety information, Page 18. If you don’t smell gas, go to the next step.
6. Press in and turn control knob counter­clockwise Press in control knob for fi ve (5) seconds
(see Figure 18, Page 18).
NOTE: You may be running this heater
for the fi rst time after hooking up to gas supply . If so, the control knob may need to be pressed in for 30 seconds or less. This will allow air to bleed from the gas system.
7. With control knob pressed in, press and release igniter button. This will light pilot. The pilot is attached to the front burner. If needed, keep pressing igniter button until pilot lights.
NOTE: If pilot does not stay lit, contact a
qualifi ed service person or gas supplier for repairs. Until repairs are made, light pilot with match. To light pilot with match, see Manual Lighting Procedure.
8. Keep control knob pressed in for 30 sec­onds after lighting pilot. After 30 seconds, release control knob.
• If control knob does not pop out when
released, contact a qualified service person or gas supplier for repairs.
NOTE: If pilot goes out, repeat steps 4
through 8.
9. Slightly push in and turn control knob coun­terclockwise
10. You may shut of f the burners and keep the pilot lit by doing one of the following:
a. Turn control knob clockwise
the PILOT position. Use remote control manual OFF button.
b.
to the PILOT position.
to the ON position.
to
Pilot Burner
Igniter Electrode
Figure 19 - Pilot (Natural/ Propane/LP)
TO TURN OFF GAS
TO APPLIANCE
1. Turn control knob clockwise to the OFF position.
2. If Using Optional Hand-Held Remote: Set selector switch in the OFF position to prevent draining battery.
3. Close equipment shutoff valve (see Fig-
ure 14, Page 16).
MANUAL LIGHTING
PROCEDURE
1. Follow steps 1 through 6 under Lighting Instructions, Pages 18-19.
2. Depress control knob and light pilot with match.
3. Keep control knob pressed in for 30 sec­onds after lighting pilot. After 30 seconds, release control knob. Now follow steps 9 through 10, Lighting Instructions, Page 19.
CAUTION: Do not try to ad­just heating levels by using the equipment shutoff valve.
126851-01B 19
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INSPECTING BURNERS
Check pilot fl ame pattern and burner fl ame patterns often.
PILOT FLAME PATTERN
Figure 20 shows a correct pilot ame pattern. Figure 21 shows an incorrect pilot ame pat-
tern. The incorrect pilot fl ame is not touching the thermocouple. This will cause the thermo­couple to cool. When the thermocouple cools, the heater will shut down.
If pilot fl ame pattern is incorrect, as shown in Figure 21
• turn heater off (see T o Turn Off Gas to Ap- pliance, Page 19
• see Troubleshooting, Page 23
NOTE: The pilot fl ame on natural gas units will have a slight curve, but fl ame should be blue and have no yellow or orange color.
Pilot Burner
BURNER FLAME PATTERN
Figure 22 shows correct burner ame pattern. Figure 23 shows incorrect burner ame pat-
tern. The incorrect burner fl ame pattern shows dark orange fl ame.
WARNING: This burner is
designed to burn with a bright yellow fl ame. The fl ame will have a blue base.
If burner fl ame pattern is incorrect, as shown in Figure 23
• turn heater off (see To Turn Off Gas to Ap- pliance, Page 19
• see Troubleshooting, Page 23
Bright Yellow Flames with a Blue Base
Thermocouple
Figure 20 - Correct Pilot Flame Pattern
Pilot Burner
Thermocouple
Figure 21 - Incorrect Pilot Flame Pattern
Figure 22 - Correct Front Burner Flame
Pattern
Dark Orange Flames
Figure 23 - Incorrect Front Burner Flame
Pattern
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126851-01B20
CLEANING AND MAINTENANCE
WARNING: Turn off heater
and let cool before cleaning.
CAUTION: You must keep con­trol areas, burners and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualifi ed service person. Heater may need more frequent cleaning due to excessive lint from carpeting, pet hair , bedding material, etc.
WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.
We also recommend that you keep the burner tube and pilot assembly clean and free of dust and dirt. To clean these parts we recommend using compressed air no greater than 30 PSI. Your local computer store, hardware store or home center may carry compressed air in a can. If using compressed air in a can, please follow the directions on the can. If you don’t follow directions on the can, you could dam­age the pilot assembly.
1. Shut off unit, including pilot. Allow unit to cool for at least thirty minutes.
2. Inspect burner, pilot and primary air inlet holes on orifi ce holder for dust and dirt
(see Figure 24).
3. Blow air through the ports/slots and holes in the burner.
4. Check orifi ce holder located at the end of the burner tube again. Remove any large particles of dust, dirt, lint or pet hair with a soft cloth or vacuum cleaner nozzle.
BURNER ORIFICE HOLDER AND PILOT AIR INLET HOLE
The primary air inlet holes allow the proper amount of air to mix with the gas. This pro­vides a clean burning fl ame. Keep these holes clear of dust, dirt, lint and pet hair. Clean these air inlet holes prior to each heating season. Blocked air holes will create soot. We rec­ommend that you clean the unit every three months during operation and have heater inspected yearly by a qualifi ed service person.
Orifi ce Holder
Air Shutter
Primary Air Inlet Holes
Figure 24 - Orifi ce Holder On Outlet
Burner Tube
126851-01B 21
Astria.us.com
CLEANING AND MAINTENANCE
Continued
5. Blow air into the primary air holes on the orifi ce holder.
6. In case any large clumps of dust have now been pushed into the burner repeat steps 3 and 4, beginning on Page 21.
Clean pilot assembly also. A yellow tip on the pilot fl ame indicates dust and dirt in the pilot assembly. There is a small pilot air inlet hole about 2" from where the pilot fl ame comes out of the pilot assembly (see Figure 25). With the unit off, lightly blow air through the air inlet hole. You may blow through a drinking straw if compressed air is not available.
GLASS PEBBLES
• If you remove glass pebbles for cleaning,
refer to Installing Glass Pebbles, Page 17,
to properly replace glass pebbles.
• Replace glass pebbles if broken.
MAIN BURNER
Periodically inspect all burner fl ame holes with the heater running. All burner fl ame holes should be open. Some burner fl ame holes may become blocked by debris or rust, with no fl ame present. If so, turn off heater and let cool. Remove blockage, blocked burner fl ame holes will create soot.
Pilot Assembly
Figure 25 - Pilot Inlet Air Hole (Your pilot
may vary from pilot shown)
Pilot Air Inlet Hole
WIRING DIAGRAM
To Thermopile
To OFF Terminal on Switch
T o AUT O T erminal on Switch
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring er-
rors can cause improper and dangerous operation. Verify proper operation after servicing.
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126851-01B22
TROUBLESHOOTING
W ARNING: Turn off heater and let cool before servicing. Only a
qualifi ed service person should service and repair heater.
CAUTION: Never use a wire, needle or similar object to clean
ODS/pilot. This can damage ODS/pilot unit.
NOTE: All troubleshooting items are listed in order of operation.
OBSERVED PROBLEM POSSIBLE CAUSE REMEDY
When igniter button is pressed, there is no spark at ODS/pilot
When igniter button is pressed, there is spark at ODS/pilot but no ignition
1. Igniter electrode not con­nected to igniter cable
2. Igniter cable pinched or wet
3. Broken igniter cable
4. Bad igniter
5. Igniter electrode posi­tioned wrong
6. Igniter electrode broken
7. Battery not installed, bat­tery power low or bat­tery not installed correctly (electronic ignition models only)
1. Gas supply turned off or equipment shutoff valve closed
2. Control knob not in PILOT position
3. Control knob not pressed in while in PILOT position
4. Air in gas lines when in­stalled
5. Depleted gas supply (pro­pane/LP only)
6. ODS/pilot is clogged
7. Gas regulator setting is not correct
1. Reconnect igniter cable
2. Free igniter cable if pinched by any metal or tubing. Keep igniter cable dry
3. Replace igniter cable
4. Replace igniter
5. Replace pilot assembly
6. Replace pilot assembly
7. Install new alkaline bat­tery in electronic igniter. Verify battery is installed correctly
1. Turn on gas supply or open equipment shutoff valve
2. Turn control knob to PILOT position
3. Press in control knob while in PILOT position
4. Continue holding down control knob. Repeat ig­niting operation until air is removed
5. Contact local propane/LP gas company
6. Clean ODS/pilot (see
Cleaning and Mainte­nance, Page 21) or re-
place ODS/pilot assembly
7. Replace gas regulator
126851-01B 23
Astria.us.com
TROUBLESHOOTING
Continued
OBSERVED PROBLEM POSSIBLE CAUSE REMEDY
ODS/pilot lights but fl ame goes out when control knob is released
1. Control knob not fully pressed in
2. Control knob not pressed in long enough
3. Safety interlock system has been triggered
4. Equipment shutoff valve not fully open
5. Pilot flame not touching thermocouple, which al­lows thermocouple to cool, causing pilot fl ame to go out. This problem could be caused by one or both of the following:
A) Low gas pressure B) Dirty or partially clogged
ODS/pilot
6. Thermocouple connection loose at control valve
7. Thermocouple damaged
8. Control valve damaged
1. Press in control knob fully
2. After ODS/pilot lights, keep control knob pressed in 30 seconds
3. Wait one minute for safety interlock system to reset. Repeat ignition operation
4. Fully open equipment shutoff valve
5. A) Contact local natural or propane/LP gas company
B) Clean ODS/pilot (see
Cleaning and Mainte­nance,
place ODS/pilot assembly
6. Hand tighten until snug, then tighten 1/4 turn more
7. Replace pilot assembly
8. Replace control valve
Page
21) or re-
One or both burners do not light after ODS/pilot is lit
Delayed ignition of one or both burners
Burner backfiring during combustion
1. Inlet gas pressure is too low
2. Burner orifi ce(s) clogged
3. Mislocated crossover tube
4. Wire disconnected from gas control
1. Manifold pressure is too low
2. Burner orifi ce(s) clogged
1. Burner orifi ce is clogged or damaged
2. Damaged burner
3. Gas regulator defective
1. Contact local natural or propane/LP gas company
2. Clean burner(s) (see
Cleaning and Mainte­nance,
place burner orifi ce(s)
3. Contact qualifi ed service person
4.
See Wiring Diagram,
Page 22
1. Contact local natural or propane/LP gas company
2. Clean burner(s) (see
Cleaning and Mainte­nance, Page 21) or re-
place burner orifi ce(s)
1. Clean burner (see Clean-
ing and Maintenance,
Page 21) or replace burner orifi ce
2. Replace damaged burner
3. Replace gas regulator
Page
21) or re-
Astria.us.com
126851-01B24
TROUBLESHOOTING
Continued
OBSERVED PROBLEM POSSIBLE CAUSE REMEDY
Dark orange fl ame in burner during burner combustion
Slight smoke or odor during initial operation
Heater produces a whistling noise when burners are lit
1. Not enough air
2. Gas regulator defective
1. Residues from manufac­turing processes and logs curing
1. Turning control knob to HI position when burners are cold
2. Air in gas line
3. Air passageways on heat­er blocked
4. Dirty or partially clogged burner orifi ce(s)
1. Check burner(s) for dirt and debris. If found, clean burner(s) (see Cleaning
and Maintenance, Page
21)
2. Replace gas regulator
1. Problem will stop after a few hours of operation
1. Turn control knob to LO position and let warm up for a minute
2. Operate burners until air is removed from line. Have gas line checked by local natural or propane/LP gas company
3. Observe minimum instal­lation clearances (see
Pages 10-12)
4. Clean burners (see Clean­ing and Maintenance,
Page 21) or replace burner orifi ce(s)
White powder residue form­ing within burner box or on adjacent walls or furniture
Moisture/condensation no­ticed on windows
Heater produces a clicking/ ticking noise just after burners are lit or shut off
1. When heated, vapors from furniture polish, wax, car­pet cleaners, etc. may turn into white powder residue
1. Not enough combustion/ ventilation air
1. Metal expanding while heating or contracting while cooling
1. Turn heater off when us­ing furniture polish, wax, carpet cleaners or similar products
1. Refer to Air for Combus- tion and Ventilation re­quirements (Page 6)
1. This is normal with most heaters. If noise is ex­cessive, contact qualifi ed service person
126851-01B 25
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TROUBLESHOOTING
Continued
WARNING: If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
IMPORTANT: Operating heater where impurities in air exist may create odors. Cleaning sup- plies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors. These odors will disappear over time.
OBSERVED PROBLEM POSSIBLE CAUSE REMEDY
Heater produces unwanted odors
Heater shuts off in use (ODS operates)
Gas odor even when control knob is in OFF position
Gas odor during combustion 1. Foreign matter between
1. Heater burning vapors from paint, hair spray, glues, cleaners, chemi­cals, new carpet, etc. (See IMPORTANT statement above)
2. Low fuel supply (propane/ LP only)
3. Gas leak. See Warning
statement at top of page
1. Not enough fresh air is available
2. Low line pressure
3. ODS/pilot is partially clogged
1. Gas leak. See Warning
statement at top of page
2. Control valve or gas con­trol defective
control valve and burner
2. Gas leak. See Warning
statement at top of page
1. Open window to ventilate room. Stop using odor causing products while heater is running
2. Refill supply tank (pro­pane/LP only)
3. Locate and correct all leaks (see Checking Gas
Connections, Page 16)
1. Open window and/or door for ventilation
2. Contact local natural or propane/LP gas company
3. Clean ODS/pilot (see
Cleaning and Mainte­nance, Page 21)
1. Locate and correct all leaks (see Checking Gas
Connections, Page 16)
2. Replace control valve or gas control
1. Take apart gas tubing and remove foreign matter
2. Locate and correct all leaks (see Checking Gas
Connections, Page 16)
Log set cycles to pilot, but room temperature drops to a lower than ideal level before log set comes back on
1. Optional Hand-held re­mote control is too close to heater (Remote-Ready Models Only)
Astria.us.com
1. Move hand-held remote control unit farther away from the heater
126851-01B26
SPECIFICATIONS
RIOLIGHTS24MP, RIOLIGHTS30MP
• Rating: 32,000 Btu/Hr
• Type Gas: Propane/LP
• Ignition: Electronic
• Manifold Pressure: 7.9" W.C.
• Inlet Gas Pressure (in. of water): Max - 14" W.C., Min* - 11" W.C.
*For purpose of input adjustment
REPLACEMENT PARTS
See Pages 28-29 for a complete replacement parts list. Use only parts supplied from the manufacturer.
Normally, all parts should be ordered through your IHP distributor or dealer. Parts will be shipped at prevailing prices at time of order.
NEVER USE SUBSTITUTE MATERIALS. USE OF NON-APPROVED PARTS CAN RESULT IN POOR PERFORMANCE AND SAFETY HAZARDS.
RIOLIGHTS24MN, RIOLIGHTS30MN
• Rating: 32,000 Btu/Hr
• Type Gas: Natural
• Ignition: Electronic
• Manifold Pressure: 3.0" W.C.
• Inlet Gas Pressure (in. of water): Max - 10.5" W.C., Min* - 5" W.C.
When ordering repair parts, always give the follow­ing information:
1. The model number of the appliance.
2. The serial number of the appliance.
3. The part number.
4. The description of the part.
5. The quantity required.
6. The installation date of the appliance. If you encounter any problems or have any ques­tions concerning the installation or application of this appliance, please contact your dealer.
SERVICE HINTS
When Gas Pressure Is Too Low
• pilot will not stay lit
• burners will have delayed ignition
• appliance will not produce specifi ed heat
• propane/LP gas supply may be low You may feel your gas pressure is too low. If
so, contact your local propane/LP or natural gas supplier.
TECHNICAL SERVICE
You may have further questions about instal­lation, operation, or troubleshooting. Please contact your IHP dealer for any questions or concerns. When contacting your dealer please have your model and serial numbers of your appliance ready. You can also visit our web site at Astria.us.com.
126851-01B 27
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PARTS
REMOTE-READY CONTROL MODELS RIOLIGHTS24MN, RIOLIGHTS24MP, RIOLIGHTS30MN, RIOLIGHTS30MP
CAT. NO. MODEL
F0151 RioLights24MN F0152 RioLights24MP F0153 RioLights30MN F0154 RioLights30MP
2
3
20
9
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifi cally approved with this heater may result in property damage or personal injury.
5
19
5
21
1
12
7
6
8
11
22
4
17
18
13
16
15
14
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126851-01B28
PARTS
This list contains replaceable parts used in your heater. When ordering parts, follow the in­structions listed under Replacement Parts on Page 27 of this manual.
KEY NO. PART NO. DESCRIPTION
RioLights
24MN
RioLights
24MP
RioLights
30MN
RioLights
30MP
1 F3343 Burner Assembly Contemporary 1 2 F3344 Bracket, Heat Shield & Valve 1 3 F3345 Bracket, Valve 1 4 F3353 Cover, Front 24'' 1
F3354 Cover, Front 30'' 1
** --- Sides, Left & Right 2
6 F3347 Bracket, Igniter 1 7 J6759 Bracket, Pilot 1
J6759 Bracket, Pilot 1
8 K2012 Gas Valve NG 1
J3835 Gas Valve LP 1
9 J3842 Knob Extension Pilot 1
10 J6425 Pilot NG MV Copreci 1
J6424 Pilot LP MV Copreci 1 11 J3635 Tube, Pilot 1 12 J3565 Cable, Igniter 1 13 J4596 Igniter, Electronic 1 14 J6127 Orifi ce, Holder 1 15 J3618 Injector, .111 (2.82MM) 1
J3607 Injector, .0670 (1.70MM) 1 16 J4886 Air, Shutter 1 17 J5416 Tube, Venturi 1 18 F3338 Gasket, Burner 1 19 J3656 Switch ON/OFF 1 20
J3564
Elbow, Male 1 21 J3562 Connector, Male 3/8 NPT 1 22 J8083 Flex Line, 14'' .375 Tube w/nuts 1
PARTS AVAILABLE NOT SHOWN
J3658 Warning Plate 1 F3350 Lighting Instruction Plate 1 J3795 Wire Harness 1 J6725 Kit, Clear Pebbles (6 Lbs) 1 J7923 Kit, Clear Pebbles (14 Lbs) 1 J5519 Tube, Flex Black w/ .38 Flare 1 J3689 Kit, Hardware 1 J6207 Kit Platinum Embers 1
** Not a fi eld replaceable part.
QTY.
126851-01B 29
Astria.us.com
ACCESSORIES
Purchase these appliance accessories from your local dealer. If they can not supply these accessories, contact IHP at SuperiorFire­places.us.com for referral information. You can also write to the address listed on the back page of this manual.
Only kits supplied by IHP shall be used in the installation of this appliance. Use of non-approved accessory/part kit(s) can result in poor performance and safety hazards.
FIREPLACE HOOD, BLACK
Cat. No. F1764, Model GA6050 For all models. Helps de ect heat away from
mantel or wall above fi replace. Fits openings 28" to 48" wide.
Damper Clamp
VENT-FREE FIREBOXES
Available in 32", 36" and 42" sizes in standard to premium series designs.
WALL-MOUNT THERMOST A T SWITCH
Cat. No. F2040, Model GWMT1 For all models. The desired comfort setting
can be selected on the wall thermostat and the log heater will automatically cycle from pilot to the heat setting selected. Includes thermostat assembly, 25' of wire and two mounting screws.
Damper
DAMPER CLAMP
(Required in vented applications) Cat. No. F1760, Model GA6080 For all models. Per ma nent ly opens chim ney
ue damper for vent ed operation. This is included with all models.
GAS APPLIANCE INSTALLATION KIT
Cat. No. F0249, Model CIKA
WALL-MOUNT ON/OFF SWITCH
Cat. No. F0245, Model GWMS2 For all models. Allows the gas log heater to
be turned on and off with a wall switch.
Astria.us.com
126851-01B30
ACCESSORIES
Continued
F
TEMPSETONROOM
OFF
MODE
SET
RECEIVER AND HAND-HELD THERMOSTAT REMOTE CONTROL KIT
Cat. No. F1078, Model TRC For all models. Allows the replace to be
operated in a manually or thermostatically controlled mode. You can turn the fi replace on and off without ever leaving the comfort of your easy chair.
Amber
Blue
ON/OFF REMOTE AND RECEIVER WITH WHITE WALL PLATE Cat. No. F2236, Model RCKIT 4001
For all Remote-Ready Models. Allows the
replace to be turned on and off by using a hand-held remote control.
MODE
PROG
SET
Green
SMOOTH GLASS PEBBLES Cat. No.
F1097,
Model
GP43A - Amber
glass pebbles - 6 lbs.
Cat. No.
F1098,
Model
GP43B - Blue
glass pebbles - 6 lbs.
Cat. No.
F1099,
Model
GP43G - Green
glass pebbles - 6 lbs.
RECEIVER AND REMOTE CONTROL KIT Cat. No. F1079, Model TSRC
For all Remote-Ready Models. Allows the
burner system to be operated in a manually or thermostatically controlled mode. Remote is programmable for your convenience and has a large bright LCD Touch Screen for easy use.
126851-01B 31
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NOTES
______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
32
NOTES
______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
33
NOTES
______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
34
Innovative Hearth Products
®
Astria
Brand Gas Log Set & Outdoor Gas Fire Pit
Limited Three Year Warranty
THE WARRANTY
Innovative Hearth Products Limited Three Year Warranty ("IHP") warrants your Astria® brand Gas Log Set or Outdoor Gas Fire Pit ("Product") to be free from defects in materials and workmanship at the time of manufacture. The logs and grate carry the Limited Three Year Warranty. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the Limited Three Year Warranty period and while the Product remains at the site of the original instal­lation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components. THERE ARE EXCLUSIONS AND LIMITATIONS to this Limited Three Year Warranty as described herein.
COVERAGE COMMENCEMENT DATE
Warranty coverage begins on the date of purchase. In the case of new home construction, warranty coverage begins on the date of fi rst occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.
EXCLUSIONS AND LIMITATIONS
This Limited Three Year Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.
This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The following do not carry the Limited Three Year Warranty but are warranted as follows:
Gas components – Repair or replacement for one year from the date of installation. Remote control – Repair or replacement for one year from the date of installation. Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component.
Parts not otherwise listed carry a 90 day warranty from the date of installation.
Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the product.
IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fi re, fl ood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance (The Product must be subjected to normal use. The Product is designed to burn either natural or propane gas only. Burning conventional fuels such as wood, coal or any other solid fuel will cause damage to the Product, will produce excessive temperatures and could result in a fi re hazard.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or ineffi ciency resulting from faulty installation or application of the Product.
This Limited Three Year Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.
LIMITATION ON LIABILITY
It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specifi ed herein.
In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after replacement or repair, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fi tness for a particular use or purpose, and there is no implied condition of fi tness for a particular use or purpose.
IHP makes no expressed warranties except as stated in this Limited Three Year Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.
No one is authorized to change this Limited Three Year Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this Limited Three Year Warranty are in addition to and not a modifi cation of or subtraction from any statutory warranties and other rights and remedies provided by law.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
IHP reserves the right to investigate any and all claims against this Limited Three Year Warranty and to decide, in its sole discretion, upon the method of settlement.
To receive the benefi ts and advantages described in this Limited Three Year Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP.
Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a
contractor that is not approved without fi rst obtaining IHP's prior written consent.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notifi ed of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1508 Elm Hill Pike, Suite 108; Nashville, TN 37210 or visit our website at WWW.ASTRIA.US.COM.
Printed in U.S.A. © 2013 Innovative Hearth Products
P/N 900201-00, Rev. A 10/2015
Innovative Hearth Products 1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
35
Astria.us.com
Record the following important information about your appliance:
Appliance model number
Appliance serial number
Date appliance was Installed
Type of gas appliance uses
Dealer name
IHP reserves the right to make changes at any time, without notice, in design, materials, specifi cations, prices and also to discontinue colors, styles and products. Consult your local distributor for fi replace code information.
Printed in U.S.A. © 2014 Innovative Hearth Products P/N 126851-01 Rev. B 05/2017
P126851-01
1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
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