Installation, Operation and Maintenance User’s Manual
Aston Tire Changer Model# ATC-5800
ASTON TECHNOLOGIES, INC.
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Semi-automatic swing arm tire changer
Parameters: rim: 10 "-28", Tire width：3"-16", tire diameter: 1160mm
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Warning!
FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH. PLEASE READ
THIS ENTIRE MANUAL PRIOR TO INSTALLATION AND OPERATION. BY USING THIS PRODUCT, YOU
AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL.
MAKE SURE ALL OPERATORS READ AND UNDERSTAND. KEEP YOUR INVOICE WITH THIS MANUAL FOR
FUTURE REFERENCE. MANUFACTURER SHALL NOT BE LIABLE FOR ANY INJURY TO PERSONS ON
DAMAGE TO THINGS CAUSED BY FAILURE TO COMPLY WITH THESE REGULATIONS AND CAN CANCEL
WARRANTY COVERAGE.
Failure to follow danger, warning, and caution instructions may lead to serious personal injury or death to operator or
bystander or damage to property. Do not operate this machine until you read and understand all the dangers, warnings and
cautions in this manual.
OWNER’S RESPONSIBILITY
To maintain machine and user safety, the responsibility of the owner is to read and follow these instructions:
• Follow all installation instructions.
• Make sure installation conforms to all applicable Local, State, and Federal Codes, Rules, and Regulations; such as State
and Federal OSHA Regulations and Electrical Codes.
• Carefully check the unit for correct initial function.
• Read and follow the safety instructions. Keep them readily available for machine operators.
• Make certain all operators are properly trained, know how to safely and correctly operate the unit, and are properly
supervised.
• Allow unit operation only with all parts in place and operating safely.
• Carefully inspect the unit on a regular basis and perform all maintenance as required.
• Service and maintain the unit only with authorized or approved replacement parts.
• Keep all instructions permanently with the unit and all decals on the unit clean and visible.
IMPORTANT SAFETY INSTRUCTIONS READ BEFORE OPERATING UNIT
• Read and understand all safety warning procedures before operating the machine.
• Before performing any services or maintenance, always disconnect the machine from its air supply source. Pump the
bead breaker pedal several times to evacuate all compressed air from the machine and disconnect the unit from its
electrical supply source.
• Keep hands and feet clear. Remove hands and feet from any moving parts.
• Keep work area clean and dry. Cluttered, damp or wet work areas invite injuries.
• Keep children away from work area. Do not allow children to handle this machine.
• Consider work area environment. Do not expose equipment to rain. DO NOT use in damp or wet locations. Keep
area well lighted.
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• Only trained operators should operate this equipment. All non-trained personnel should be kept away from work
area. Never let non-trained personnel come in contact with or operate machine.
• Use machine correctly. Use machine in the proper manner. Never use adapters other than what is approved by the
manufacturer.
• Do not override or disable safety valves and/or devices.
• Always insure that all safety procedures are followed before any attempt is made to work on or near the equipment.
• Dress properly. Non-skid steel-toe footwear is recommended when operating machine.
• Guard against electric shock. This equipment must be grounded while in use to protect the operator from electric
shock. Never connect the green power cord wire to a live terminal. This is for ground only.
• DANGER! The motor on this machine contains high voltage. Disconnect power at the receptacle before
performing any electrical repairs. Secure plug so that it cannot be accidentally plugged in during service.
• WARNING! RISK OF EXPLOSION. This equipment has internal arcing or sparking parts which should not be
exposed to flammable vapors. This machine should not be located in a recessed area or below floor level.
• Maintain with care. Keep unit clean for better and safe performance. Follow manual for proper lubrication and
maintenance instructions. Keep control pedals and/or buttons dry, clean and free from grease and oil.
• STAY ALERT. Watch what you are doing. Use common sense. Do not use tools when you are tired or distracted
from the job at hand.
• Check for damaged parts. Check for condition of all moving parts, breakage of parts or any condition that may
affect the machines operation. Do not use if any component is broken or damaged. Replace or repair damaged or
worn parts immediately.
• Never remove safety related components or device from the machine. Do not use if safety related components are
damaged or missing.
• To reduce fire hazard, keep engine/motor exterior free of oil, solvent, or excessive grease.
• Illegible and missing warning labels must be replaced immediately. Do not use the tire changer if one or more
labels are missing. Do not add any object that could prevent the operator from seeing the labels.
TIRE AND WHEEL SERVICE SAFETY INSTRUCTIONS
Only properly trained personnel should service tires and wheels. Read all safety and operating instructions thoroughly
before use. The following safety instructions are for one-piece wheels only.
• Always refer to the manufacturer’s procedures for multi-piece wheels.
• The machine must be connected to a power supply line circuit bracket set for 30mA.
• Always keep all working surfaces clean and free of debris.
• Always wear durable personal protective work clothing and safety gear during tire service activity.
• To avoid personal injury and/or machine damage, always make sure the tire rim is firmly secured on the tire changer
with the jaws.
• Always remove all wheel weights and the valve core to deflate the tire before servicing.
• Never place your hands between the vehicle wheel rim and the jaws during the locking/clamping stage.
• Always be aware of what each person is doing and what they will do before attempting any two-person operation.
• Always cover the electric motor and switch box before cleaning the tire changer. Be sure water or cleaner does
not enter the motor or switch box.
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• Always disconnect the electric power and air supply before attempting any maintenance.
Demounting & Mounting
• Always clean and inspect the wheel prior to any service.
• Never stand on the frame or work table while demounting or mounting a tire.
• Always keep hands, feet, and other objects away from moving parts while the machine is turned on.
• Always place the narrow bead seat to the outside when clamping. Failure to demount the tire from the narrow bead seat
side may cause damage to the tire beads.
• Always apply an approved rubber lubricant to rim flanges and both tire beads before demounting or mounting and
seating the beads.
• Never mount a tire on a damaged or rusty wheel as tire or wheel failure may result during inflation. Explosion from
failure may result in severe injury or death of the operator and bystanders.
Inflation
• Always be sure the bead opposite the tool is in the drop center before rotating the tire when demounting or mounting to
avoid damage to the tire beads.
• Always follow all applicable Local, State, and Federal Codes, Rules, and Regulations; such as the Federal OSHA
Standard Number 1910.177.
• Always use an approved inflation chamber or inflation cage equipped with a self-gripping chuck and remote inflation
gauge and valve.
• Always inflate the tire to manufacturer’s recommended cold operating pressure.
• DO NOT OVER INFLATE! Tire or wheel failure during and after inflation may result in an explosion capable of causing
severe injury or death.
• Never reinflate a tire that has been run under inflated or flat without first demounting the tire and checking for wheel
and tire damage.
• Always inspect the tire interior for loose or broken cords, cuts, penetrating objects, and other damage. Discard tires that
cannot be properly repaired.
• Never rework, weld, heat or braze wheels.
• Never strike the tire or wheel with a hammer.
• Always be sure the tire diameter exactly matches the wheel diameter.
Danger!
Tire failure under pressure can be hazardous. When possible, always place wheels inside an approved inflation chamber or cage
before inflating. Use an approved remote inflation valve, hose, and gauge. Always wear safety goggles for eye protection. Do
not stand beside the wheel or cage during inflation. Keep hands and other parts of the body out of the cage during inflation.
Observe the tire pressure frequently. Do not exceed the manufacturer’s recommended maximum inflation pressure. Failure to
follow these instructions may cause the tire and rim to separate with tremendous force, resulting in serious personal injury or
death.
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TABLE OF CONTENTS
Overview ............................................................................................................................................................................... 8
1.1 Important note ......................................................................................................................................................... 8
1.2 Qualified users ........................................................................................................................................................ 8
1.3 Notes ....................................................................................................................................................................... 8
1.4 Danger warning signs ............................................................................................................................................ 10
1.5 Noise standard ....................................................................................................................................................... 10
Equipment description ........................................................................................................................................................ 11
2.1 Product introduction .............................................................................................................................................. 11
2.2 Specifications ........................................................................................................................................................ 11
2.3 Transportation ....................................................................................................................................................... 11
2.4 Figure and part name .......................................................................................................................................... 12
Installation and commissioning instructions ....................................................................................................................... 14
3.1 Installation Preparation ......................................................................................................................................... 14
3.2 Precautions during installation .............................................................................................................................. 15
3.3 Main installation procedure................................................................................................................................... 16
3.4 Check the project table after installation ............................................................................................................... 17
3.5 Commissioning and debugging ............................................................................................................................. 17
Operation............................................................................................................................................................................. 18
4.1 Operating notes ..................................................................................................................................................... 18
4.2 Disassembly operation process ............................................................................................................................. 18
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4.3 Mounting……………………………………………………………………………………………………………………………………………………… 24
Maintenance ........................................................................................................................................................................ 35
5.1 Maintenance .......................................................................................................................................................... 35
5.2 Storage and scrap .................................................................................................................................................. 38
Fault causes and Solutions .................................................................................................................................................. 38
Parts List & Exploded Drawings ........................................................................................................................................ 40
Warranty……………………………………………………………………………………………………………………………………………………………………….41
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Overview
1.1 Important note
1.1.1 Thank you for your purchase and use of this product. Please read and follow the safety
instructions. Keep them readily available for machine operators.
1.1.2 Service and maintain the unit only with authorized or approved replacement parts.
1.2 Qualified users
1.2.1 Make certain all operators are properly trained, know how to safely and correctly
operate the unit, and are properly supervised.
1.2.2 Electrical appliances must be operated by the normal electrician.
1.2.3 Do not attempt to operate this equipment if you have never been trained on basic tire
service and mounting / dismounting procedures.
1.3 Notes
1.3.1 Before using the product, please carefully read every part of the manual, especially the
operation of the safety and mechanical maintenance of the part.
1.3.2 Use the tire assembly machine must be operated by professional training personnel.
1.3.3 Tire disassemble is forbidden to use in explosive gas.
1.3.4 Before the machine is connected, the user must ensure that the use of power and gas
supply and mechanical requirements, the circuit system must be operated by professional
staff.
1.3.5 In the operation process, do not face close to the turntable, so as to avoid dust and
other debris hit the operator's eyes. In order to ensure safety, mechanical operation, to be
careful, do not touch the inflatable pedal, so as to avoid accidents.
1.3.6 To operate tire inflation must be very careful, strictly according to the instructions for
operation, if the tire suddenly burst, tire assembly machine design and structure is not to
protect the operator's personal safety (or any mechanical in the vicinity of the kind).
1.3.7 Operation of the tire changer, necklace, loose clothing, etc., may give the operator to
bring personal injury.
1.3.8 In the process of removing or installing the operation of the tire, the turntable has
always been to ensure that the clockwise rotation; if there is a counter clockwise rotation
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indicates that the turntable is a failure or operator error.
1.3.9 Manufacturers are responsible for the damage caused by the use of other parts of the
manufacturer or the damage of the safety device.
1.3.10 periodically check the oil mist, oil, if the oil level is low and need to unscrew the oil
cup and then add. Oil mist using models for ISO Hg and viscosity for ISO vg32 oil mist
special oil (such as: Esso Fedis k32, 1405, Mobil Acauline, KLUBER32)
1.3.12 if the product is not used for a long time, please user A. disconnect all power supply,
B. and lubricate the turntable fixture slide to prevent oxidation.
1.3.13 when deciding to scrap equipment, to determine the total energy of all the energy to
be cut off, according to the relevant laws and regulations for all non-ferrous metals and non-
ferrous metal scrap processing.
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1.4 Danger warning signs
1.5 Noise standard
The noise of the tire changer shall be less than 70dB. for your health, and it is recommended
that you place a noise meter in your operating area.
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Equipment description
2.1 Product introduction
This model of semi-automatic tire changer is a half - automatic, convenient and quick
disassemble and installation of wheel size of 10” to 28”, the tire width of 110-380mm and
the diameter of the tire is 1040mm.
2.2 Specifications
Special points
Specifications
Outer rim
12＂－26＂
Inner rim
14＂－28＂
Maximum tire diameter
46＂/1160mm
Maximum tire width
17＂/425mm
Pressing force (10bar)
5731 lbs. (2600kg)
Operating air pressure
8bar－10bar（116－145psi）
Maximum charge pressure
3.5bar（50psi）
Power supply voltage
120V1ph/220V 1ph／380V 3ph
Motor power
1.1kw／0.75kw/1.5kw
Outline dimension
968×992×1800
Net weight
595 lbs. (270kg)
Working state noise
＜70dB（A）
2.3 Transportation
Handling of the machine must be performed only with an appropriate lifting device such as a forklift
or pallet jack. Only personnel who are experienced and qualified on material handling procedures
should handle any transportation or moving of machine..
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2.4 Figure and part name
G：Wheel Clamp
P：column
U：Bead Breaker pedal
I：mounting / dismounting head
R：Bead Breaker
Z：reversing pedal of table
M: Bead Breaker Pad
Y: turntable
N: horizontal pendulum arm
T: Bead Lifting Tool
K: locking handle
Q: oil water separator
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V1, V2: Wheel Clamp Pedal
C: Turbo Blast Hose Assembly
E: hand wheel
E
K
C
P
N
I
G
Y
R
Z
U
V2
V1
Q
M
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