AST a810 User Manual

Weighing Controller
A 810
Manual
A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden
Marschnerstraße 26 01307 Dresden, Germany
Telefon (03 51) 44 55 30 Telefax (03 51) 44 55 555
www.ast.de
Thank You!
Thank you for purchase A.S.T. products!
SAFETY PRECAUTION
The integrated circuits used in this equipment are highly immune to noise and RFI when properly installed in the unit. The terminal on the rear panel must be grounded directly, not with the AC ground.
Therefore, when shipping please always use original packing (conductive material) for shiping. Remove equipment from the shopping container and examine the external surfaces of the equipment for physical damage.
The A 810 should be positioned in a safe area with no combustible gas, the operating temperature is +14°F to 104°F (-10°C to +40°C), storage temperature -28°F to 185°F (-20°C to +85°C)
Confirm the AC voltage of all equipment before power-up. The A 810 can operate within a -15% to + 10% voltage variation.
A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden Page 1
Manual of Weighing Controller A 810
Table of contents
DESCRIPTION...................................................................................................................................................7
1.
1.1. FRONT PANEL ................................................................................................................................................7
1.1.1. Numeric Display....................................................................................................................................7
1.1.2. Unit Display ..........................................................................................................................................7
1.1.3. Status display.........................................................................................................................................7
1.1.4. Keypad...................................................................................................................................................9
1.1.5. Rear Panel...........................................................................................................................................10
1.2. PANEL CUT SIZE ...........................................................................................................................................10
2. CONNECTIONS...............................................................................................................................................11
2.1. LOADCELL CONNECTOR...............................................................................................................................11
2.2. PIN- ASSIGNMENT OF CONTROL SIGNAL INPUT / OUTPUT CONNECTOR ......................................................12
2.3. CONTROL INPUT SIGNALS ............................................................................................................................16
2.4. CONTROL OUTPUT SIGNALS.........................................................................................................................19
3. HOW TO GET STARTED...............................................................................................................................21
3.1. PARAMETER SETUP SECTION ........................................................................................................................22
3.1.1. Submenu “Basic”................................................................................................................................24
3.1.1.1. Enable Setup “Set”........................................................................................................................................... 24
3.1.1.2. Select primary measurement unit “MU”..........................................................................................................24
3.1.1.3. Range of zero setting lower limit “LLZS”....................................................................................................... 25
3.1.1.4. Range of zero setting upper limit “ULZS”....................................................................................................... 25
3.1.1.5. Zero tracking “ZT” ..........................................................................................................................................25
3.1.1.6. Zero tracking distance “dZT”.......................................................................................................................... 25
3.1.1.7. Power-on zero setting “POZS” ....................................................................................................................... 26
3.1.1.8. Minimum Load “ML”......................................................................................................................................26
3.1.1.9. Upper limit taring range “ULtAR”...................................................................................................................26
3.1.1.10. Taring Mode “tAR_M”................................................................................................................................26
3.1.1.11. Stable number “StAN”............................................................................................................................... 27
3.1.1.12. Stable range “StAR”................................................................................................................................... 27
3.1.1.13. Limit underload “LUNL”........................................................................................................................... 27
3.1.1.14. Limit overload “LOVL”............................................................................................................................. 27
3.1.1.15. Enable quickstart “EnQS”...........................................................................................................................28
3.1.1.16. Select character of free unit “CM1”.............................................................................................................28
3.1.1.17. Select character of free unit “CM2”.............................................................................................................28
3.1.1.18. Set to default “dEF”.....................................................................................................................................29
3.1.1.19. Clear Setup “CLEAR”................................................................................................................................. 29
3.1.2. Submenu “Scale division”...................................................................................................................30
3.1.2.1. Parameter for unit “MU”.................................................................................................................................. 30
3.1.2.1.1. Divisions “DN” ................................................................................................................. ........................ 30
3.1.2.1.2. Verification scale interval “VS”................................................................................................................30
3.1.2.1.3. Fullscale “FS”........................................................................................................................................... 30
3.1.3. Submenu “ADC”.................................................................................................................................32
3.1.3.1. Filter component “FC” .....................................................................................................................................32
3.1.3.2. Threshold of filter jump “FT”.......................................................................................................................... 32
3.1.3.3. ADC sampling rate “SR”.................................................................................................................................32
3.1.3.4. Display Frequency...........................................................................................................................................33
3.1.3.5. Set to default “def”...........................................................................................................................................33
3.1.4. Submenu “Calibration” ......................................................................................................................34
3.1.4.1. Two position practical calibration “2P”........................................................................................................... 34
3.1.4.1.1. Zero calibration “ZC”..............................................................................................................................34
3.1.4.1.2. Span calibration with balance “BW”........................................................................................................ 34
3.1.4.2. Additional calibration points “AddP”..............................................................................................................35
3.1.4.3. Theroretical calibration “TC” .......................................................................................................................... 35
3.1.5. Submenu “Alibi”.................................................................................................................................36
3.1.5.1. Alibi memory activate “Act” ........................................................................................................................... 36
3.1.5.2. Print request to Alibi memory “RQ”................................................................................................................ 36
3.1.5.3. Minimum Load “MN” ..................................................................................................................................... 36
3.1.5.4. Alibi confirmation “A-Prt” ..............................................................................................................................37
3.1.5.5. Consecutive Number “CN”.............................................................................................................................. 37
3.1.5.6. Code protection “code”.................................................................................................................................... 37
3.1.5.7. Delete Alibi memory “dEL”............................................................................................................................ 37
3.1.5.8. Set to default ”dEF”......................................................................................................................................... 38
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Manual of Weighing Controller A 810
3.1.6.
Submenu “Control”.............................................................................................................................39
3.1.6.1. Sequence mode selection “SMS”.....................................................................................................................39
3.1.6.2. Feeding / Discharging control “Fd-Con”..........................................................................................................39
3.1.6.3. Complete signal output mode “CSO-MD”.......................................................................................................39
3.1.6.4. User function “UF1” ........................................................................................................................................40
3.1.6.5. User function “UF2” ........................................................................................................................................40
3.1.6.6. Set to default “dEF” .........................................................................................................................................40
3.1.7. Submenu comparison mode “COMP”................................................................................................41
3.1.7.1. Near-Zero-Compare “nZC”..............................................................................................................................41
3.1.7.2. Final-Over-Under-Compare “FOU-CMP”.......................................................................................................41
3.1.7.3. Upper-Lower-Limit-Compare “ULL-CMP” ....................................................................................................41
3.1.7.4. Over-under-go-compare mode “OUC-MD”.....................................................................................................42
3.1.7.5. Upper-lower-limit-compare mode “ULC-MD”................................................................................................42
3.1.7.6. Compare inhibited time “CITI” ........................................................................................................................42
3.1.7.7. Judging time “JTI” ...........................................................................................................................................42
3.1.7.8. Complete output time “COTI” .........................................................................................................................43
3.1.7.9. Set to default “dEF” .........................................................................................................................................43
3.1.8. Submenu “SEQU”...............................................................................................................................44
3.1.8.1. Auto Zero Count “AZC”..................................................................................................................................44
3.1.8.2. Judging count “JC”...........................................................................................................................................44
3.1.8.3. Adjust feeding “AdFd”.....................................................................................................................................44
3.1.8.4. Auto free fall compensation “AFFC”...............................................................................................................45
3.1.8.5. Auto free fall compensation counter ”AFFC-CN”...........................................................................................45
3.1.8.6. CPS coefficient “CPS-CE”...............................................................................................................................45
3.1.8.7. Near zero confirmation “NZC” ........................................................................................................................45
3.1.8.8. Setpoint SP1 confirmation “SPC”....................................................................................................................46
3.1.8.9. Wait discharge gate open “dISO-TI”................................................................................................................46
3.1.8.10. Discharging time “dIS-TI”...........................................................................................................................46
3.1.8.11. Wait discharge gate close “dISC-TI”...........................................................................................................46
3.1.8.12. Set to default “dEF”.....................................................................................................................................47
3.1.9. Submenu “Print”.................................................................................................................................48
3.1.9.1. Printer enable “EN”..........................................................................................................................................48
3.1.9.2. Printer port select “PoRT”................................................................................................................................48
3.1.9.3. Baudrate select “Bd”........................................................................................................................................48
3.1.9.4. Parity check “PAR”..........................................................................................................................................48
3.1.9.5. Protocol typ select “HndSH”............................................................................................................................49
3.1.9.6. Printer type select “SEL” .................................................................................................................................49
3.1.9.7. Set to default “dEF” .........................................................................................................................................49
3.1.10. Submenu PC-Interface “PC”..............................................................................................................50
3.1.10.1. PC-Interface “EN”.......................................................................................................................................50
3.1.10.2. PC-Port-select “PoRT” ................................................................................................................................50
3.1.10.3. Baudrate select “Bd”....................................................................................................................................50
3.1.10.4. Parity select “PAR”......................................................................................................................................50
3.1.10.5. Block check character select “bCC” ............................................................................................................51
3.1.10.6. ACK / NAK-Protocol “ACK”......................................................................................................................51
3.1.10.7. Device address “Adr” ..................................................................................................................................51
3.1.10.8. Set to default “dEF”.....................................................................................................................................51
3.1.11. Submenu “2nd Panel”.........................................................................................................................52
3.1.11.1. Activate 2nd Panel “Act”.............................................................................................................................52
3.1.11.2. Activate keys on 2nd panel “KS....................................................................................................................52
3.1.11.3. Select “Port” ................................................................................................................................................52
3.1.11.4. Activate beeper “bEEP”...............................................................................................................................52
3.1.11.5. Set to default “dEF”.....................................................................................................................................53
3.1.12. Submenu “dAC”..................................................................................................................................54
3.1.12.1. Activate DAC “Act”....................................................................................................................................54
3.1.12.2. Output value select mode “MD”..................................................................................................................54
3.1.12.3. Output range definition “NI”.......................................................................................................................54
3.1.12.4. Limit definition “LIM”................................................................................................................................55
3.1.12.5. Error case “Err” ...........................................................................................................................................55
3.1.12.6. constant analog output “SPFix”...................................................................................................................55
3.1.12.7. Set to default “dEF”.....................................................................................................................................55
3.1.13. Submenu Interface option “IF”...........................................................................................................57
3.1.13.1. Submenu “Profibus“ ...................................................................................................................................57
3.1.13.1.1. Profibus activate “Act“............................................................................................................................57
3.1.13.1.2. PB-address select “Pb-ADR”..................................................................................................................57
3.1.13.1.3. Set to default “def”..................................................................................................................................57
3.1.13.2. Submenu “Ethernet“ ....................................................................................................................................58
3.1.13.2.1. Ethernet activate “Act“............................................................................................................................58
3.1.13.2.2. TCP/IP-address “IP_ADR“..................................................................................................................... 58
3.1.13.2.3. Subnetmask “Net_M“..............................................................................................................................58
A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden Seite 3
Manual of Weighing Controller A 810
3.1.13.2.4. Gateway “Gate_W“.................................................................................................................................59
3.1.13.2.5. Set to default “def”..................................................................................................................................59
3.1.14. Submenu Key enable “KE”.................................................................................................................60
3.1.14.1. Function – Key “Func”................................................................................................................................ 60
3.1.14.2. Shift – Key “SHIFT”................................................................................................................................... 60
3.1.14.3. Set – Zero – Key “ZE” ................................................................................................................................ 60
3.1.14.4. Gross / Net – Key “GN”.............................................................................................................................. 60
3.1.14.5. Tare – Key “TA”................................................................................................................ ......................... 61
3.1.14.6. Enter – Key “ENT”......................................................................................................................................61
3.1.14.7. Numeric – Keys “NR”................................................................................................................................. 61
3.1.14.8. Set to default “dEF”.....................................................................................................................................61
3.1.15. Submenu key functions “KF”..............................................................................................................62
3.1.15.1. Key Function “ENT”................................................................................................................................... 62
3.1.15.2. Key Function “Shift+0”...............................................................................................................................62
3.1.15.3. Key Function “Shift+9”...............................................................................................................................62
3.1.15.4. Set to default “dEF”.....................................................................................................................................62
3.1.16. Submenu “Input”.................................................................................................................................64
3.1.16.1. Function code assignment to input D° 18....................................................................................................64
3.1.16.2. Function code assignment to input D° 19....................................................................................................64
3.1.16.3. Activate inputs “Act”...................................................................................................................................64
3.1.16.4. Invert inputs “neg”.......................................................................................................................................64
3.1.16.5. Set to default “dEF”.....................................................................................................................................65
Submenu “Diagnostics”......................................................................................................................................66
3.1.16.6. ADC – Integer output “I - INT”.................................................................................................................66
3.1.16.7. ADC – input ratio mv/V “I – MV”.............................................................................................................. 66
3.1.16.8. ADC – output normalized “I – nOM........................................................................................................... 66
3.1.16.9. ADC – ouput at zero “I – ZE”..................................................................................................................66
3.1.16.10. ADC – output “I – MX”..............................................................................................................................66
3.2. COMBINATION OF “FUNC AND ANY NUMERIC KEY .....................................................................................67
3.2.1. Reduced setup (0)................................................................................................................................67
3.2.2. Show actaul code (1)...........................................................................................................................67
3.2.3. Activate code / edit codesets (2)..........................................................................................................67
3.2.3.1. Code selection..................................................................................................................................................67
3.2.3.2. Code source select............................................................................................................................................ 67
3.2.3.2.1. Parameter set of code N° 0........................................................................................................................ 68
3.2.3.2.2. Parameter “FINAL” of code N° 0............................................................................................................. 68
3.2.3.2.3. Parameter “Compensation” of code N° 0.................................................................................................. 68
3.2.3.2.4. Constant analog output “CPS out”............................................................................................................ 68
3.2.3.2.5. Parameter “Set Point 2” of code N° 0.......................................................................................................68
3.2.3.2.6. Constant analog output “SP2 out”............................................................................................................. 69
3.2.3.2.7. Parameter “Set Point 1” of code N° 0......................................................................................................69
3.2.3.2.8. Constant analog output “SP1 out”............................................................................................................. 69
3.2.3.2.9. Parameter “Over” of code N° 0................................................................................................................. 70
3.2.3.2.10. Parameter “Under” of code N° 0.............................................................................................................70
3.2.3.2.11. Parameter “Upper” of code N° 0.............................................................................................................70
3.2.3.2.12. Parameter “Lower” of code N° 0................................................................................................. ........... 70
3.2.3.2.13. Parameter “Near Zero” of code N° 0......................................................................................................71
3.2.3.2.14. Parameter “AFFL” of code N° 0............................................................................................................. 71
3.2.3.2.15. Parameter “CFTI” of code N° 0............................................................................................................ 71
3.2.3.3. Parameter set of code N° 1............................................................................................................................... 71
3.2.3.4. Parameter set of code N° 9............................................................................................................................... 71
3.2.4. Show accumulation total sum (3) ........................................................................................................72
3.2.5. Show accumulation count (4)..............................................................................................................72
3.2.6. Clear active accumulated sum (5).......................................................................................................72
3.2.7. Clear all codesets (6)...........................................................................................................................73
3.2.8. Set date and time (7)............................................................................................................................73
3.2.9. Edit Consecutive number (8)...............................................................................................................74
3.2.10. Show higher resolution (9) ..................................................................................................................74
4. SERIAL INTERFACES ...................................................................................................................................75
4.1. MODES OF OPERATION OF THE SERIAL INTERFACES ....................................................................................75
4.2. EXCHANGE OF A CHARACTER ......................................................................................................................75
4.2.1. Data Exchange Parameters.................................................................................................................75
4.2.2. Character Coding................................................................................................................................75
4.2.3. Electrical Implementation of the Serial Interfaces..............................................................................75
4.2.4. Physical Protocol (Handshake)...........................................................................................................76
4.2.5. Logical Devices...................................................................................................................................76
Page 4 A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden
Manual of Weighing Controller A 810
4.3.
PRINTERS .....................................................................................................................................................76
4.4. REMOTE DISPLAY UNITS..............................................................................................................................76
4.4.1. A810 Remote Display Units.................................................................................................................76
4.4.2. Foreign Remote Display Units ............................................................................................................77
4.5. PC / SPC......................................................................................................................................................77
4.5.1. Acknowledgement Protocol.................................................................................................................77
4.5.2. Structure of a Data Frame...................................................................................................................77
4.5.3. Remote Control Commands.................................................................................................................77
4.5.3.1. Keyboard Commands.......................................................................................................................................78
4.5.3.2. Commands for Weighing Operations...............................................................................................................79
4.5.3.3. Commands for Printer Output ..........................................................................................................................82
4.5.3.4. Commands for Data Protocol...........................................................................................................................84
4.5.3.5. Miscellaneous Command .................................................................................................................................85
4.5.4. Behaviour in case of trouble................................................................................................................86
4.6. EXAMPLES OF COMMUNICATION INTERFACES .............................................................................................87
4.6.1. RS-485 Interface..................................................................................................................................87
4.6.2. RS-232 Interface..................................................................................................................................88
4.7. TABLES OF SERIAL INTERFACES....................................................................................................................89
4.7.1. Commands of the PC Interface............................................................................................................89
4.7.2. Code-Table A810 Keyboard................................................................................................................90
5. SPECIFICATIONS...........................................................................................................................................91
5.1. INTERFACE ...................................................................................................................................................92
5.2. FEATURES / BASIC FUNCTIONS .....................................................................................................................92
5.3. CALIBRATION LOCK.....................................................................................................................................93
6. APPLICATION NOTES...................................................................................................................................94
6.1. CALIBRATION PROCEDURE ...........................................................................................................................94
6.2. THEORETICAL CALIBRATION ........................................................................................................................96
6.3. SIMPLE COMPARISON MODE FEEDING WEIGHING E.G. 1...........................................................................97
6.4. SIMPLE COMPARISON MODE FEEDING WEIGHING E.G. 2...........................................................................99
6.5. SIMPLE COMPARISON MODE DISCHARGING WEIGHING ..........................................................................101
6.6. SEQUENCE MODE.......................................................................................................................................103
6.7. SEQUENCE MODE WITHOUT JUDGEMENT ...................................................................................................105
6.8. SEQUENCE MODE WITH ADJUST FEEDING ..................................................................................................106
6.9. AUTO FREE FALL COMPENSATION .............................................................................................................107
7. APPENDIX ......................................................................................................................................................108
7.1. ASCII-TABLE.............................................................................................................................................108
7.2. SURVEY OF OPERATING FUNCTIONS ..........................................................................................................109
7.3. DESCRIPTION OF STATES OF ERROR ...........................................................................................................112
A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden Seite 5
Manual of Weighing Controller A 810
0 History
1.10.22 (May 11): signal output B21 used in sequence-mode; generation of Err109 due to missing confirmation signal at input pins D18 or D19 (with user function “230” associated); detailed description of signal input D18/19 at page 65;
change of picture “PC-Interface” at page 88; new parameter “SPFix” in
menu “DAC” for constant analog output at setpoints SP1, SP2 and CPS
1.10-21 (November 10): Interface: USB as option
1.10-20 (September 10): graphics of frontdesign and rear-panel changed due to constructive reasons
1.10-19 (January 10): due to change of processor, sample rate of 400/s is selectable (Firmware-Version V.32)
1.10-18 (June 09): due to Firmware-Update to V.31 default parameter dISP-R changed (faster display rate)
1.10-17 (June 09): due to Firmware-Update to V.30 parameter dISP-R added (display rate selectable)
1.10-16 (May 08): description Err 129 added
1.10-15 (March 08): refresh rate of I/O added
1.10-14 (January 08): additional operating functions added
1.10-13 (November 07): description of “dAC” changed
Page 6 A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden
Manual of Weighing Controller A 810
1. Description
1.1. Front Panel
Numeric display
Unit display
Status display
SP3
KEY ZT ZALM TARE NET GROSS 0
HOLD LO LIM LO GO HI HI LIM NZ
1
UPPER
6
LOWER
SP2 SP1 STAB
23
OVER NEAR Z
78
UNDER FINAL
SP1
9
CPS
Keypad
54
SP2
0
USER
0
TAR E ENT
GROSS
/NET
SHIFTFUNC
The front panel contains a 7 digit numeric display, a two digit alphanumeric display, a multiple status display and 16 key membrane pad.
Legal-for-trade weighing parameter information is available in a separate window (Descriptive marking).
1.1.1. Numeric Display
The seven digit large size display allows showing a six digit weighing value and an additional plus / minus character. This display is used for weighing values like Gross, Net, Tare, accumulation values and setup values as well as Error messages.
1.1.2. Unit Display
This two digit unit display is used for units in weighing mode and for alphanumeric information in setting mode.
1.1.3. Status display
SP3 : Turns on, if the weighing value has reached “FINAL” – “CPS” and the desired output signal at the rear panel is active on.
SP2 : Turns on, if the weighing value has reached “FINAL” - “SetPoint2” and the desired output signal at the rear panel is active on.
SP1 : Turns on, if the weighing value has reached “FINAL” - “SetPoint1” and the desired output signal at the rear panel is active on.
KEY : Turns on, if the calibration lock is enabled.
ZT : Turns on, if zero tracking is in operation.
ZALM : Starts flashing if zero drift exceeds the Digital Zero limit.
A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden Seite 7
Manual of Weighing Controller A 810
0
STAB
: Turns on, if weighing value is stable.
: Turns on, if Tare weight is displayed. TARE : “TARE” turns on, if Tare subtraction is active and Tare has a content.
NET : Turns on, if Net weight is displayed.
GROSS : Turns on, if Gross weight is displayed.
HI LIM : Turns on, if upper limit has been reached and the desired output signal at the rear panel is active on.
HI : Turns on, if “weighing_value” > “FINAL” + “OVER”.
GO : Turns on, if ”FINAL” - “UNDER” “weighing_value” “FINAL” + “OVER”.
LO : Turns on, if “weighing_value” < “FINAL” - “UNDER”.
LO LIM : Turns on, if lower limit has been reached and the desired output signal at the rear panel is active on.
HOLD : Turns on, if weighing display is held.
NZ : Turns on, if “weighing_value” “Near_Zero”.
: Turns on, if weighing value is at +1/4 scale division.
: Turns on, if weighing value is at centre zero.
: Turns on, if weighing value is at -1/4 scale division.
Page 8 A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden
Manual of Weighing Controller A 810
1.1.4. Keypad
Display in weighing mode Display in setup mode
FUNC
Entry in setting modes according followed key inputs (see page 67)
Shifting active cursor position one position to the left
SHIFT
Entry into code display modes according followed key inputs
Shifting active cursor position one position to the right
if pressed the weighing value is
0
zeroed, the Gross weight becomes Zero. Only available when “ZALM” is inactive.
Æ one step up in navigation at the present level Æ incrementing the value of active (flashing) character position Æ toggle between on / off display
GROSS
/NET
if pressed the weighing value display toggled between Gross and Net
indicated by the
or sign
Æ one step down in navigation at the present level Æ decrementing the value of active (flashing) character position Æ toggle between on / off display
if pressed the Tare weight will be subtract, Net weight becomes Zero
TAR E
(ESC)
and “TARE” -sign switches on;
SHIFT
to clear Tare weight press
6
LOWER
then
Signs
Press
.
are illuminated.
TAR E
for 2 sec and tare weight
and
Æ if pressed in setup mode the present action is terminated and the setting goes one level up; Æ in first setting level this key terminates the setup mode and returns the display to weighing mode
is cleared.
ENT
Default: Print;
User defined action selectable.
(Refer to 3.1.15.1)
Confirms the present setting.
Changed Parameter will be stored.
1
UPPER
…..
direct display and setting of values of the presently selected code
9
CPS
A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden Page 9
Manual of Weighing Controller A 810
1.1.5. Rear Panel
AC Power Input Connector
1
AC input is labeled with the standard AC voltage of the country in which the unit was purchased. Available voltage is: 115 or 230 V AC
Confirm the correct voltage on your A810. AC frequency is 48 to 62 Hz
and voltage supply -15 to +10%
2
Output Connector
Interface Connector for RS232, TTY, RS485
3
Load cell connector Refer to Page 11 – Loadcell Connector
4
Calibration lock
5
Control signal Input/ Refer to Page 12 - PIN- Assignment of Control Signal Input / Output
Connector
1.2. Panel cut size
Page 10 A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden
Manual of Weighing Controller A 810
2. Connections
2.1. Loadcell Connector
Shield
4 wire standard:
Frontview
(+EX)
6 WIRE FOR REMOTE SENSING:
(+EX) (+SE)
(-SE)
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Manual of Weighing Controller A 810
2.2. PIN- Assignment of Control Signal Input / Output Connector
Connector A: Power B: Control- Output- Signals D: Control- Input- Signals E: RS232, RS485, TTY- Interface, 4...20mA norm output
Connector B / Output-Signals Connector D / Input-Signals PIN Signal PIN Signal B13 COM *2 D3 COM *2 B1 SP1 D4 G/N B2 SP2 D5 D/Z ON B3 SP3/ CPS D6 Tare subtraction ON B4 near zero D7 Tare subtraction OFF
B14 COM *2 D12 COM *2 B5 under D8 Hold or Judgment B6 over D9 Feed/ Discharge B7 lower limit D10 start *1 B8 upper limit D11 stop *1
B15 COM *2 D24 COM *2 B9 stable D16 start accumulation B10 discharge D17 clear accumulation sum B11 go D18 user defined function B12 complete D19 user defined function
B16 COM *2 D15 COM *2 B21 sequence active *1 D20 Code No. 8 B22 run D21 Code No. 4 B23 sequence error D22 Code No. 2 B24 weight error D23 Code No. 1
B17 GND, extern I/O D1 B18 GND, extern I/O D2 B19 +24V, extern I/O D13 B20 +24V, extern I/O D14
*1 are effective in sequence mode *2 COM- terminals are not connected internally
Page 12 A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden
Manual of Weighing Controller A 810
Connector E Description Remarks
E1 RxD5+ TTY (Port 4) E2 RxD5- TTY (Port 4) E3 TxD5+ TTY (Port 4) E4 TxD5- TTY (Port 4) E5 GND RS232 E6 GND RS232 E7 TxD2 RS232 (Port 1) E8 RxD2 RS232 (Port 1) E9 R(A) RS485 (Port0) E10 R(B) RS485 (Port0) E11 D(Z) RS485 (Port0) E12 D(Y) RS485 (Port0)
E13 GND_24
E14 P24
E15 U-OUT DAC (0…10V) E16 I-OUT DAC (0…20mA) E17 GND_24 DAC E18 AUTO_SENSOR E19 RxD3 RS232 (Port 2) E20 TxD3 RS232 (Port 2) E21 R(A) RS485 (Port0) E22 R(B) - Rt RS485 (Port0) E23 D(Z) RS485 (Port0) E24 D(Y) - Rt RS485 (Port0)
Please refer to section 4.6 “Examples of Communication Interfaces” at page 87 for a detailed description of interfaces.
external ground optocoupler external sypply optocoupler
A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden Page 13
Manual of Weighing Controller A 810
Relay outputs (connector B) and Opto inputs (connector D) can either be with power (active) or neutral (passiv) depending on interal jumper position on mainboard. Both Input and Output connectors are separated into four groups. Each group contains four signals with dedicated COM. By setting each individual jumper’s position to decide each group whether the I/O are with power or neutral.
Connector B Connector D
COM COM
Fig. 1 Internal schematic of Relay Output (B) and Opto Input (D)
I/Os are I/Os are with power neutral
+24V
COM
JP- OUT3
(B9-12)
JP- OUT2
(B5-8)
JP-OUT4
(B21-24)
Gnd
JP-OUT1
(B1-4)
JP-IN4
(D20-23)
Fig. 2 Jumper setting
JP-IN1
(D4-7)
JP-IN2
(D8-11)
JP-IN3
(D16-19)
B D E
Fig. 3 Jumper positions on mainboard
Page 14 A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden
Manual of Weighing Controller A 810
Jumper-Positions:
Connector B / Output-Signals Connector D / Input-Signals
PIN Signal Polarity (JP-OUT1…4) PIN Signal Polarity (JP-IN1…4)
B13 COM none *2 - D3 COM - none *2 B1 SP1 none + D4 G/N + none B2 SP2 none + D5 D/Z ON + none B3 SP3/ CPS none + D6 Tare subtraction ON + none B4 near zero none + D7 Tare subtraction OFF + none
B14 COM none *2 - D12 COM - none *2 B5 under none + D8 Hold or Judgment + none B6 over none + D9 Feed/ Discharge + none B7 lower limit none + D10 start *1 + none B8 upper limit none + D11 stop *1 + none
B15 COM none *2 - D24 COM - none *2 B9 stable none + D16 start accumulation + none
B10 discharge none + D17
B11 go none + D18 user defined function + none B12 complete none + D19 user defined function + none
B16 COM none *2 - D15 COM - none *2 B21 Sequence active None *1 + D20 Code No. 8 + none B22 run none + D21 Code No. 4 + none B23 sequence error none + D22 Code No. 2 + none B24 weight error none + D23 Code No. 1 + none
B17 GND, extern I/O - - D1 not used none none B18 GND, extern I/O - - D2 not used none none B19 +24V, extern I/O + + D13 not used none none B20 +24V, extern I/O + + D14 not used none none default default
*1 are effective in sequence mode *2 COM- terminals are not connected internally
clear accumulation sum
+ none
A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden Page 15
Manual of Weighing Controller A 810
2.3. Control Input Signals
- Gross / Net (G/N) (pin D4) (edge triggered)
Display value is switched between Gross and Net by pressing key or by changing input D4. When input signal is shorted to COM (OFFÆON) Net weight is displayed. When input signal is opened to COM (ONÆOFF) Gross weight is displayed. Pressing dedicated key will always toggle between Net and Gross, independent of input signal.
- Digital Zero (DZ) (pin D5) (edge triggered)
The Gross weight is set to zero by pressing key or by shorten input D5 to COM (OFFÆON). When “ZALM” is illuminated, Digital Zero Regulation Value is exceeded and no setting to zero can be done. Refer to 3.1.1.3 and 3.1.1.4 at page 25 for zero settings.
- Tare substraction (TARE) (pin D6) (edge triggered)
The Net weight is set to zero by pressing key or by shorten input D6 to COM (OFFÆON).
Taring depends on its mode (3.1.1.10 at page 26) and its limit (3.1.1.9 at page 26).
- Tare Reset (TARE long press, when is illuminated ) (pin D7) (edge triggered)
The Net weight is brought to Gross weight by pressing key and then key.
6
LOWER
After that is illuminated. Reset Taring weight by pressing for longer then 1s or by
shorten input D7 to COM (OFFÆON).
- Hold or Judgement (pin D8) (level triggered)
The weighing value is hold by shorten input D8 to COM (OFFÆON) and “HOLD” is illuminated.
Over/Go/Under (3.1.7.4 at page 42) and Upper/Lower (3.1.7.5 at page 42) Limit have to be both set to “0”. At other settings the input switches to “Judgement”.
Over/Go/Under comparison mode (“OUC-MD”, 3.1.7.4 at page 42): 0: compare always 1: compare when judging input is ON 2: compare when complete output is ON 3: compare when complete output is ON and weight will be hold during that time
Note: “Hold mode” is only available in Simple Comparison mode.
Page 16 A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden
Manual of Weighing Controller A 810
- Feed/ Discharge (pin D9)
(level triggered)
Feed or Discharge is accessed by shorten(Discharge) or open (Feed) input D9 to COM. “Fd-Con” (3.1.6.2 in submenu “control” at page 39 has to be “2”).
0: feeding 1: discharge 2: external control
During Dischrage mode, “Upper/ Lower Limits” has to be compared with Gross weight (“ULL­CMD” 3.1.7.3 set to “0”) and “Final/Over/Under” has to be ompared with Net weight (“FOU-CMD”
3.1.7.2 set to “1”).
Note: “Discharge mode” is only available in Simple Comparison mode.
- Start (pin D10)
(edge triggered)
During “Sequence mode” shorten input D10 to COM will start sequence cycle.
- Stop (pin D11) (edge triggered, level triggered)
During “Sequence mode” shorten input D11 to COM will stop sequence cycle or clears sequence errors.
Refer to 6.6 “Sequence mode” at page 103 for more detail.
- Start accumulation (pin D16)
(edge triggered)
Accumulation is done when shorten input D16 to COM (OFFÆON) and at rising edge of “Complete output” signal. FOUC-MD (3.1.7.2 at page 41) has to be set to 0 (gross) or 1 (net).
“Func” + “3”: shows sum of accumulated weight “Func” + “4”: shows counter of accumulated weight cycles
- Clear accumulation (pin D17)
(edge triggered)
Accumulation Counter and weight value is cleared when shorten input D17 to COM (OFFÆON) for more than 3 seconds. For confirmation “del Acc” will be displayed.
- User Function I (pin D18)
(edge triggered)
This user defined function is activated when shorten input D18 to COM (OFFÆON). Refer to 3.1.16.1 at page 64.
A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden Page 17
Manual of Weighing Controller A 810
- User Function II (pin D19)
(edge triggered)
This user defined function is activated when shorten input D19 to COM (OFFÆON).
Refer to 3.1.16.2 at page 64.
- Code selection (pins D20-23) (level triggered)
This binary input select active codeset when inputs are shortened to COM. “External Code” (3.2.3.2 at page 67) has to be “ON”. Any selected codeset greater than 9 will generate “Err110”.
D23 is low-bit and D20 is high-bit.
Example: binary presentation
Selection of codeset 5: shorten D23 to COM (code N°1); 1
open D22 to COM (code N°2); 0
shorten D21 to COM (code N°4); 1
open D20 to COM (code N°8); 0
Page 18 A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden
Manual of Weighing Controller A 810
2.4. Control Output Signals
- Setpoint1 (SP1) (Pin B1)
(low-activ)
Will set „ON“, if setpoint1 SP1 (3.2.3.2.7, p.69) of active codeset has been exceeded.
- Setpoint 2 (SP2) (Pin B2)
(low-activ)
Will set „ON“, when setpoint2 SP2 (3.2.3.2.5, p.68) of active codeset has been exceeded.
- Setpoint3/ Compensationpoint (SP3/CPS) (Pin B3)
(low-activ)
Will set „ON“, when setpoint3 SP3/CPS (3.2.3.2.3, p.68) of active codeset has been exceeded.
- Near Zero (NZ) (Pin B4)
(low-activ )
Will set „ON“, when actual weight has gone below Near Zero value (3.2.3.2.13, p.71) of active codeset.
- Under (LO>) (Pin B5)
(Low-aktiv)
Will set „ON“, when actual weight has gone below Final-UNDER value (3.2.3.2.10, p.70) of active codeset.
- Over (<HI) (Pin B6)
(low-activ)
Will set „ON“, when actual weight has exceeded Final+OVER value (3.2.3.2.9, p.70) of active codeset.
- Lower Limit (LO LIM) (Pin B7)
(low-activ)
Will set „ON“, when actual weight has gone below Lower Limit value (3.2.3.2.12, p.70) of active codeset.
- Upper Limit (HI LIM) (Pin B8)
(low-activ)
Will set „ON“, when actual weight has exceeded Upper Limit value (3.2.3.2.11, p.70) of active codeset.
A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden Page 19
Manual of Weighing Controller A 810
- Stable (STAB) (Pin B9)
(low-activ)
Will set „ON“, when actual weight matches stable conditions. Parameter that affect that condition are:
Stable number “StAN”, 3.1.1.11, p.27; Stable range “StAR”, 3.1.1.12, p.27; ADC sampling rate “SR”, 3.1.3.3, p.32; Filter component “FC”, 3.1.3.1, p.32; Threshold of filter jump “FT”, 3.1.3.2, p.32;
- Discharge (Pin B10)
(low-activ)
Will set „ON“, when “Complete”-signal is set in sequence-mode. Duration of that signal is set via Discharging time “dIS-TI” (p.46).
- Go (GO) (Pin B11)
(low-activ)
Will set „ON“, when actual weight is between threshold underweight UN (3.2.3.2.10, p.70) and overweight OV (3.2.3.2.9, p.70) of active codeset.
- Complete (Pin B12)
(low-activ)
Will set „ON“, when conditions under Complete signal output mode “CSO-MD” (3.1.6.3, p.39) are fulfilled. Duration of that signal is set via Complete output time “COTI” (p.43).
- Sequence active (Pin B21) (low-active)
Will set “ON”, when “Start”-signal is activated. Will set “OFF”, when “Complete”-signal is finished or an error is reset.
- Run (Pin B22)
(low-activ)
Will set „ON“, when A810 is ready for operation.
- Sequence error (Pin B23)
(low-activ)
Will set „ON“, when an error during a weighing cycle has occurred. Observation via Near zero confirmation “NZC” (p.45) and Setpoint SP1 confirmation “SPC” (p.46) possible.
- Weight error (Pin B24)
(low-activ)
Will set „ON“, when an error of A810 or load cell has occured. Refer to „Description of States of Error“ at page 112.
Page 20 A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden
Manual of Weighing Controller A 810
3. How to get started
At delivery the A810 is preset on default parameters (comply with legal-for-trade) to operate as a simple scale provided the resolution is set and the calibration has been carried out.
The following section explains how to setup the instrument according the required function by using the front panel keypad and display.
As an option a sophisticated Windows® based setup program is available to make the adjustment easier and faster. Via PC-Programm all parameter can be saved for backup in a separate file, the print image is changable and A810 can send weighing- and status-strings to PC via commands (see separate information).
A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden Page 21
Manual of Weighing Controller A 810
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
3.1. Parameter setup section
To enter into the parameter setup please press
SHIFT
9
CPS
. 24
. 30
. 32
. 24
. 24
. 25
. 25
. 25
. 25
. 30
. 30
. 30
. 32
. 32
. 33
. 33
. 34
. 35
. 35
. 36
. 36
. 34
. 36
. 34
. 37
. 37
. 26
. 37
. 26
. 38
. 26
. 26
. 27
. 27
. 27
. 28
. 28
. 28
. 29
. 29
. 52
. 52
. 52
. 52
. 52
. 53
. 54
. 54
. 54
. 54
. 55
. 55
S. 57
S. 57
S. 58
. 60
. 60
. 60
. 60
. 61
. 55
. 61
. 55
. 61
. 61
Page 22 A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden
Manual of Weighing Controller A 810
p
p
p
p
p
p
p
p
p
p
p
p
p
p
3
p
p
p
5
p
p
5
p
p
p
6
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
. 62
. 62
. 62
. 62
. 62
. 39
. 39
. 39
. 39
. 40
. 40
. 40
. 40
. 41
. 42
. 42
. 42
. 42
. 43
. 4
. 64
. 64
. 64
. 64
. 64
. 66
. 66
. 66
. 66
. 66
. 66
. 46
. 44
. 44
. 4
. 45
. 4
. 46
. 4
. 47
. 48
. 48
. 48
. 48
. 48
. 49
. 49
. 49
. 50
. 50
. 50
. 50
. 50
. 51
. 51
. 51
. 51
A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden Page 23
Manual of Weighing Controller A 810
3.1.1. Submenu “Basic”
This menu contains the basic adjustments affecting the ability of the scale to be approved for calibration. The adjustment might be carried out before calibration.
3.1.1.1. Enable Setup “Set”
Alternative decision to enable access to a reduced setup section via function call 108. When ON, only parameters that not affect legal-for-trade settings are available. When OFF function call has no affect.
default setting: off
Refer to 5.3 at page 93 for locked menus.
TAR E
GROSS
0
/NET
b A S
ENT
S
TAR E
o
F F
0
o
n
I
E
C
T
ENT
GROSS
/NET
S
E
T
S
E
T
3.1.1.2. Select primary measurement unit
TAR E
M
U
“MU”
Select one of the units
KG, To, Gr, Lb, oz, N, KN and FU (free unit)
as primary unit. This unit is used for scale settings and calibration.
default setting: KG
The Weighing Controller A810 will be calibrated with this unit and after each restart this unit is shown. Note: Free Unit “FU” is scaled and calibrated as “KG”. Setting appropriate chars for “FU” is done in
“basic” menu 3.1.1.16 and 3.1.1.17 at page 28.
GROSS
0
/NET
TAR E
ENT
0
scroll between active
units
K
GROSS
G
/NET
Page 24 A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden
Manual of Weighing Controller A 810
3.1.1.3. Range of zero setting
lower limit “LLZS”
The lower limit of zero setting range can be adjusted between 0 … –20% of full scale.
default setting: 1
3.1.1.4. Range of zero setting
b
A S
TAR E
TAR E
I
C
0
GROSS
/NET
L L
>
SHIFT
cursor
right
U L
Z
FUNC
cursor
left
Z
S
ENT
S
+1
incr. decr.
0
value
0
GROSS
/NET
1
-1
upper limit “ULZS”
FUNC
cursor
left
Z
Z
ENT
T
ENT
GROSS
/NET
T
+1
incr. decr.
0
value
0
GROSS
/NET
Z
Z
3
-1
T
T
The upper limit of zero setting range is adjustable between 0 … 20% of FS and indicates in which range the zero setting function is operating.
default setting: 3
3.1.1.5. Zero tracking “ZT”
This toggle decision enables or disables the zero tracking option.
default setting: off
3.1.1.6. Zero tracking
TAR E
TAR E
GROSS
0
/NET
cursor
GROSS
0
/NET
>
SHIFT
right
TAR E
o
F F
0
o n
d
distance “dZT”
FUNC
cursor
left
ENT
0
0
value
GROSS
/NET
0
+1
incr. decr.
5
-1
Set in terms of number of divisions (tenth of division per second) in the range of 0…100. Weight deviations within the selected window that have been stable for more than one second is tracked off.
Please note: zero tracking should be off for most set point filling operations to prevent tracking off any product trickle at the start of the filling process.
default setting: 5 (0.5 divisions per second)
A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden Page 25
GROSS
0
/NET
>
SHIFT
cursor
right
Manual of Weighing Controller A 810
b
A S
3.1.1.7. Power-on zero setting “POZS”
This toggle decision enables or disables the power-on zero setting option. Range is selected at 3.1.1.3 (Lower Limit) and 3.1.1.4 (Upper Limit) previous page.
default setting: off
3.1.1.8. Minimum Load “ML”
Set in terms of divisions in the range of 0 … 250. This value indicates the trigger for the print out.
default setting: 20
Æ If enabled and other settings are default printing is possible when weight >2kg is on load cell (20(ML)*300kg(FS) 3000(DN)
=2kg)
3.1.1.9. Upper limit taring range “ULtAR”
Set in terms of percentage of full scale in the range of 0 … 100%. It indicates the weight above zero up to which an enabled tare option is operating.
default setting: 100
3.1.1.10. Taring Mode “tAR_M”
This mode selection defines the action after the tare command. Set in terms of numbers in the range from 0, 1 or 2.
mode 0 tare always; mode 1 tare only when stable; mode 2 if stable Æ tare not stable Æ tare if stable
is reached
default setting: 2
I
TAR E
TAR E
TAR E
TAR E
C
0
0
0
0
GROSS
/NET
GROSS
/NET
GROSS
/NET
GROSS
/NET
U
t A R
o
o
>
SHIFT
L t
>
SHIFT
cursor
right
>
SHIFT
cursor
right
P O
TAR E
F F
0
n
Z
M
FUNC
A R
FUNC
cursor
left
FUNC
cursor
left
S
ENT
GROSS
/NET
L
ENT
ENT
M
ENT
P O
P O
incr. decr.
incr. decr.
0 2
0
+1
value
1
0
+1
value
Z S
Z
0
0
+1
value
incr. decr.
0
GROSS
/NET
-1
0
GROSS
/NET
-1
2
GROSS
/NET
-1
S
Page 26 A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden
Manual of Weighing Controller A 810
3.1.1.11. Stable number “StAN”
Set in terms of numbers in the range between values from 10 … 250. This value defines the number of averaged ADC values taken into account for testing the stable condition. A higher number provides a safer stable condition but it also extends the minimum time necessary to recognize the stable condition after a load has been changed.
default setting: 50
3.1.1.12. Stable range “StAR”
Set in terms of tenth of a division in the range of 1 to 255. This value defines the range of tolerance a weighing sample has match in order to meet the stable condition. A higher value provides a safer and faster stable condition.
default setting: 10
3.1.1.13. Limit underload “LUNL”
Set in terms of divisions in the range of 0 to 1000. This value defines the number of divisions below zero that have to be indicated before the underload message has been generated.
default setting: 9
3.1.1.14. Limit overload “LOVL”
Set in terms of divisions in the range of 0 to 1000. This value defines the number of divisions above FS (max.) that have to be indicated before the overload message has been generated.
default setting: 9
A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden Page 27
b
A S
I
TAR E
TAR E
TAR E
TAR E
C
0
0
0
0
GROSS
/NET
GROSS
/NET
GROSS
/NET
GROSS
/NET
S t
>
SHIFT
cursor
right
S t
>
SHIFT
cursor
right
L U
>
SHIFT
cursor
right
L O
>
SHIFT
cursor
right
A
FUNC
cursor
left
A
FUNC
cursor
left
N
FUNC
cursor
left
V
FUNC
cursor
left
ENT
ENT
ENT
ENT
N
R
L
0
L
0
0 0
0 0
0
5
value
0
value
GROSS
1
GROSS
0
+1
incr. decr.
0
+1
incr. decr.
0
0
+1
incr. decr.
GROSS
value
0
0
+1
incr. decr.
GROSS
value
0
/NET
-1
0
/NET
-1
9
/NET
-1
9
/NET
-1
Manual Weighing Controller A 810
3.1.1.15. Enable quickstart
b A S
I
TAR E
C
E n
“EnQS”
This toggled decision defines whether the Power-on self test of the display is a full version (OFF) or just limited to a short segment test (ON).
default setting: off
3.1.1.16. Select character of
TAR E
GROSS
0
/NET
TAR E
o
o n
free unit “CM1”
Sets the character at left of the unit. Refer to appendix 7.1 ASCII-table at page 108.
default setting: 32 (means “space”)
3.1.1.17. Select character of
TAR E
GROSS
0
/NET
>
SHIFT
cursor
right
free unit “CM2”
Sets the character at right of the unit. Refer to appendix 7.1 ASCII-table at page 108.
default setting: 32 (means “space”)
Example:
Desired measurement unit is “kp”.
- enable free unit “FU” by setting it “ON” (3.1.1.2) then
- left character is “k” Æ in submenu “CU1” select “107” and press key “ENT” then
- right character is “p” Æ in submenu “CU2” select “112” and press key “ENT”
Refer to 7.1 ASCII-Table at page 108 for assigning numbers to characters.
GROSS
0
/NET
>
SHIFT
cursor
right
Q
S
ENT
F F
0
C
C
cursor
GROSS
M 1
ENT
FUNC
left
M
/NET
2
ENT
FUNC
cursor
left
E n
E n
+1
incr. decr.
+1
incr. decr.
0
0
0
value
0
value
Q
Q
3 2
3
S
S
GROSS
/NET
-1
2
GROSS
/NET
-1
Page 28 A.S.T. Angewandte SYSTEM-TECHNIK GmbH Dresden
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