Associated Equipment 2HP, 3HP User Manual

Dust

ACE IilDASTilAL

5043 FARLIN

3r4.385.5178

AVE.

PBODUCTS

sT. LOU|S, MO.63115

FAX:

314.385.3254

Gollector

Read inslructions

These dust co leclors are sale conditions around dusl and lactories. hooked exhausl volumes

duslguch or Zirconium, severe explosion

personal the National Fire Protection 484; and Metal Dusts,2002 Edilion".

Fire DeDarlment

Not

pressure.

high

Do can be

Ca.lon musl be in uprighl shipping Check

Fead install, Retain this rnanualfor

directly onlo lhe dusr creating machine.

as Atuminum, Magnesium, Tantalum,

injury

"Standard for Combustible

designed lo be

Avold ducts sma ler than

pressurc

slatic

not use to collecl hot meral

igniled.

damage and advise carrier immediately

parts

listlor missing or darnaged

inslruclons cafefully before

operate, move, inspect or

carefully betore attempting to assemble, inslall,

Description

desgned to help malntain clean,

creating machines in workshops

The flexible hose incllded

required for dillerent

None

of thes€

designed lo

Collecling lhese materials can result

an(Uor fke resulling in death,

and ertensive

tor assislance.

used on a syslem Gquiring high static

and restricl a r movemenl.

property

Associatlon

dusti

wilh each unit can be

applications,

Dust

Collectors are

collect any reactive metal

damage.

Metals, lMetal Powderc, Also, contact

3' diameter as they require

plaslic

Unpacking

General

future reference.

position

Satety Information

before opening. Inspect for

parts.

attempling lo assemble,

service

yo!r

Betain insvuctions

page

See

severe

(NFPA)

your

and cloth

il damaged.

dust collectorl

7 for

Titanium

in a

Consult

for NFPA

local

parts

OPERATING INSTRUCTIONS

operate, move, inspecl

for luture reference,

Always disconnect

let motor come to a

movlng

or seruicing.

A WARI{I]{G

not

opeate the collector unless

attacheclj blower blin.lness. or lock

complete stop betore inspecting,

1. Follow

Nalional EleclricalCodes Associalion and Health Act wiring should be

2. l\,,lake sure ihe

requirements

3. Exercise

h€h speed

anolhef on the lop iingers of salety

4. THESE DUST CAN 8E OVERTURNED ON A CLEAN LEVEL

high speed dust

outlet can cause severe

Guaftls must always be in

trcm

out

all

glasses

oower

local

elecl cal and safetv

(NFPA)

(OSHA).

oower sdurce conlorrns to the

caution when the un t is in

blower wheel nside ihe blower housing

grab

loose

when COLLECTORS ARETOP HEAVY, AND

or seruice

High voltage electical cause aeverc injury or death.

lock

performed

your

of lhe molor. Both can amputate

out lrom

complete stop belore inspecting,

Hlgh speed rotating equiryent cause

severc

partcles

eye alamage anal

source an.l let motor

(NEC).

slandards and Occupauonal

All electical conneciions

only by

dusl colleclor motor

clolhing or necklies. Always wear

operaling ihe dusl collector

IF BUMPED OB NOT PLACED

SUBFACE.

PAFITS LIST

your

dust cottector!

power

source

personal

the filEr bag is

exiting frcm the

moving or

codes. as wett as

National F

qualiJed personnel.

ooeration.There is a

place.

injury. Do

Disconnect

come to a

servicing,

re Proleclion

Safety

can

anc!

can

and

CFM

2 1 100 3 1300 10'

(ll

I\,laximum CFM

5 Jeel of nlel hose).

l\,4aximum addilional

t2)

(3)

lvlinimum

335

450

580 700 475 61/,' 76

micron

Max.

s.P.

\2)

3 76

7 7A

A1l2'

al0' S.P.

static

that

size

Specifications

dBA

FT.

7A 12.5

ean drum, dust

pressure

slandad dust bag wittcaplure,

Slandard Dusl Bag

Fab Cotlon

Saleen

Knil

Selecl oversized bag

lrom

ai which

(sq.

12.5

12.5 10 10 18_0 5

18.0

5 and 6.

Pages

bag and with

point

there

Fl.)

Blower

Micron

(3)

10 8' 10

5 ll 6x60 24' 5 121/a 6x60 24',

(4) (5)

DIa.

3"x 60' 20' 4"x 60' 20'

5/s'

4'x 60' 20' 5x60'

13',

See Speclfic Features

Slarting amps. High vollage loads shown above

6"x 60' 24',

amps are approximately

Max.

Drum

(4)

Dia.

Full load amps

115 Voll

I Phase

5.8 1.8 32

6.8 1.9 4a

8.8 2.4 53

16.0 85

(5) 230 Voll 3 Phase

20.o 5.6 97

Nol

avallable

For Each l\,,lodel" in

6-7 times the lullload amps are 1/2 are approxlmale and vary wilh

low

1.6

catalog.

vo tage amps. Amp

Ship

differcnt

Ooeratino lnstruclions and Parts IVanual

Assembly

%, % and % Models

1. Assembly includes lhe lnslallation oi the a r ballle, sealng gaskel,

2. To install the air bafile irnd sealing

upside down on a cardboard covered tlal area. a. Atiach lhe air balfle b. Remove the

3. Attach bag elbow, filier bag, hose and nozzle. a. Place the unil right-side

b. CLamp

c. I\lo!nt

d. Clamp suclion hose

e. Clamp nozzle

'1,

1x, 2 and 3HP Models

1. Assembly deflector elbow, sealing bag, hose and nozzle.

2.To insiallthe intake gaskel, place

a. The

c. Bemove lhe

3. Allach bag elbow, I lter 3HP lVodel)'.

a. Place the unit right-slde-up

discharge bag elbow, dust bag, hose and nozzle.

gaskel (12) assembly

the discharge bag blower as included sheet rnetal screws.

the

using the clamp enclosed

sheel

iop

ol drum

secure.

adjustable clarnp

rcmoving the two nuts nslalled

The nrake

1/4-20

sealing drum lld

lhe discharce bag elbow bower as shown in the illustration.Inserl lncluded

delleclor e bow

bolls supplied.

gaskel (11)

(See

Flgure 1, Page 4)

gaskel, place

(13)

as shown using included bots.

paper protection

and install on lhe underside of drum ld/guard

Sudace should be clean and dry belofe

{11).

elbow

in lhe illuslration. Insert and lighten lhe

shown

dust bag

lid/guard

HP [4odelon]y).

ncludes the insrallation ol lhe intake cylinder,

lhe

cyLinde' {13) is dhaLhed as shown Lsirg

paper proieciion

(10).

sheel melal screws.

(9)

melal reducing

assernbly using

(7)10

(8) provided.

(14)to

suction

(See

gaskel,

cylinder, delleclor elbow and sealing

unit upside do\,!n on a cardboard covered

(98)

and install on lhe unders de of lhe

bag,

from

the siicky s de of

yoLrr

up on

(4)

the

(6).

reducing

Figure 2, Page

is allached as shown by

hose

(3A)

conta

the discharge ol lhe

other end of

adapler

discharge bag elbow, dusl

from the slicky side of the

(10)

lhe

adapter or

hose wilh

al lhe laclory,

nozzle

and

your

container and atlach

lhe

discharge of lhe

ihe unit

ner

and attach

lhe

elbow

to lhe inlel squeeze

inlet wth

(8).

camp

(excepl

ilghlen ihe

and

the

lug lo

b. The dusl

(3C). (This

place

held in to lhe sleev€

IMPORTANT!The approxirnately 1/4'below the snap-lalches close to and not fully rerain rhe dusl

Slip th€ 6 diameler O-ring

(3A)

elbow latches ln a aised attached bag onlo the end of the elbow wlh a slight lwisling morion latches down. snap up lhe lalches and remove ihe

c. l,lounl lhe

(9A)

elbow

(1HP

N4odelonly).

Clamp lhe suclion

nlet elbow

e. Clamp nozzle

atlached lo lhe rernovable

bag s

sleeve s ips

wilh snap'atches.) Clarnp lhe dusl bag (3C)

using lhe clamp

edge of lhe dust bag should be

can close complelely.

flange, the

the

and seat againsl lhe retainrng r b. Wilh snap

posilion,

unliltghl aga

(To

remove lhe

meial reduc ng

sheel

using rhe squeeze lug to

hose

the

using

(12)to

lhe

over

snap-latch

i5)

adjustable clamp

suclion hose wllh clamp

end of the elbow

flange

lhe

will rest

bag.

(38)

over the end of the

slide the sleeve

nsl

lhe oling. snap the

dusl bag lor ernptying,

adapler

to the reducing adapler or

elbow sleeve

(14)

enclosed.

lhe

seeve so

lt lhe iabrlc is too

ihe iabric,

(3C)wilh

seeve;reinsta

(7)

secure.

(6) provided.

(6).

the inlet

and is

(8)

that

las

lnstallation

Pace lhe assembled dusi collector on rhe

(not

drum

included). Plastic conlainers should nol be used

as lhey cannot support th€ weight ol lhe colleclor. Pace X, l, and t1 HP Models on a conlainer having a diameter

ol 19[''201'-This includes 3o-gallon cans, or 30 35

gallon

open iop sieel or liber drums. Do nol use

galvanized garbage

Place 1, 114, 2 and 3 HP Models on a conlainer having a diameter €nge of 23" 24', such as a standard 55-gallon sle€l

liber

drum. Do not use

Check motor rotation on 3-phase

plastic

drums.

power

connections;lhe cooling lan on the molor should tum clockwrse as observed ifom

above. An electrician can coffect rolanon b?

interchanging

any two

(3-phase)

power

lead wlres.

correct

diameter

Operation

Attach ihe dusi collector inlel hose direcly to ihe conneclor built inlo the dust poslion

a hose end mounled nozzle where t wil collecl lhe dusl. NOTE: Check lhe recommendaion of lhe loo manufaclurer for lhe specifications lor required

CFI!'lto ensure dusl collection, See

Empty the lull,

all dlst

producing

lool. lf no built- n conneclor,

the required CF[,4 air llowThe CFM lisled in

your

collector should be

greater

page

than the

dusl collection drum when it becomes haf fult if too

wl I

be carried into the dust bag.

See

page

6lor liler

bag attachment for 3HP lvodel.

Operaling Inslructions

and Parls l.lanual

Est mate 2 CFM reduclion ln CFM reduction for each conveyance oi wood dusl requires a minimum

FP[4 in

3500 CFIV must not

this arr velocily.

lhe hose or duct; higher lor heav]er

reduced

air llow lof each loot ol duct; 15

90'curved bend. Pneumaiic

below the level requlred

Maintenance

High voltage cause severe iniury

clisconnect come to

A WARIIIiIG

Disconnect

come to

of lock out ,rom

a complete stop belore inspecting,

High spee.l cause severe

of lock out trom

a complete stop belore inspecting,

MOTOR The

bearings on the electricalmoror

for lile,

so they need no lubrication

clean

as excessive dul may

more lhan

CAUTIOI{

BLOWEF WHEEL AND The cast alumrnum

psi

air lo blow off excessive

Wear at hose tor

STEEL COMPONENTS

blower wheeland steelcomponents are mainlenance free and shou during the ife oi the unit-

electical

or death. Always

tmwer source and let motor

rctating equlpment can

perconal

power

source ancl let motor

lubrlcaled

are

durlng use. Keep lhe motor

prevenl proper

coo

dirl.

prctectlon

eye

while using an

cleaning-

d nol require any maintenance

air veloclly ol

materiats.

provide

powet

can

moving ol

injury

moving or

and seaed

ing,

use no

lf a vibralion should damage to lhe blower wheel. lurned

OFF and LOCKED

develop it may indicate excessive wear

In this case, with the motor

OUI inspect the blower whee. lf

any damaged or excessivey worn

A WASI{[{G

blower wheel. The speecl anr! high sevete

FILTER Perlodca Beplace

could leacl to clamage or blinclness.

It lhe inieior surlace notceable be cleaned. Disconnecl molor Remove dislodge ihe bag may cycle, anolher labric type may

Do nol wash coating;genlly

perconal

(DO

BAG

ly check the filler

lhe bag il worn or damaged

CAUTIOI{

rcspitation

drop-ofl in air ilow

ihe bag and lurn inside sudace dusl. ll l\e

be washed. Wa3h using

ine

and

dry. lf the bag becomes

fet labric filler bags which

r nse lhe coal ng with

Do not opercte the with a damagecl ot severcly wom

wheel may disinEgrcte

speecl fragrnenls may cause

ancl

prcperty

injury

NOT BEMOVE

for

bag

Do not operate with clamaged lilEr

(brcathing) prouems

ol lhe bag becomes didy and

deveops, lhe bag may need to

or lock out lrom

oul. Use low

dusl ls lodged below the surface,

be needed.

areas are noted, replace

alust collector

at opeating

death or

clamage.

WHILE UNIT IS RUNNING)

worn or damaged areas.

areas are lound.

a won or

bag as escaping clu6t

ancuot eye

power

source.

pressure

a cold wdle .

dirty aga n very

have a sudace

water

aif to

gertle

quickly,

SYMPTOM

unit w ll nol

'Tighlen wheel

POSSIBLE CAUSE(S)

operate. 1. {mproper

2. Blowef wheel loose.

2. Suclion hose too long.

3. Dusl bag dirty. NOT REMOVE WHILE

{DO IS

RUNNING)

set screws to 165 inch-pounds

Troubleshooting

electrical connecl on.

UNIT

Chart

CORRECTIVE ACTION

Turn

power

OFF - asslrre

unil instruclions. Check and replace luse clrcuit breaker as needed but do not oversize tor the circuit.

2. Turn

1. Turn unil OFF

unil OFF. Dsconnect unit over and tighlen

& spin wheel by hand. Beposilion

sel screws il necessary.'

whee rciation as il

Place

unit coser to dusl

Clean

dusl bag. Wash collon or kn t filrer

bags in

slandard washer, line dry. Do not wash nternally rinse coating wlth

and observe motor cooling

coated felt bags;gently

clear water. Replace bag

power

stops. Rewire correcly

source and

is wired

cord.Turn

per

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