Associated TC7.2 User Manual

2
:: Introduction
Thank you for purchasing this Team Associated product. This assembly manual contains instructions and tips for building and maintaining your new RC10TC7.2. Please take a moment to read through this manual to help familiarize yourself with these steps. We are continually changing and improving our designs; therefore, actual parts may appear slightly different than in the illustrations. New parts will be noted on supplementary sheets located in the appropriate parts bags. Check each bag for these sheets before you start to build.
:: KIT Features
With the current touring car platforms reaching an even higher plateau of precision and performance, the Engineers behind the doors of Area-51 wasted no time in ensuring the TC7.2 is up to the level. The RC10TC7.2-FT comes packed full of a host of new components and features necessary to keep you on top.
As the on-road market advances at an ever increasing rate, more is demanded from the chassis’ to accommodate the ultra-competitive racing classes. A successor to the TC7.1, the TC7.2 maintains the proven suspension geometry, but adds the refinement to chassis balance and flex necessary for today’s racing class. The centrally mounted IFM motor mount adds several mounting configurations to help fine tune chassis flex to the racing surface, and also has an integral mounting position for an optional chassis pitch control system (PCS). The TC7.2 also carries an all new aluminum rear gear differential for the ultimate in precision and heat dissipation, as well as an ultra-light front spool assembly. Along with a list of new features, the RC10TC7.2 FT gives you everything you need to keep you racing at the highest level. All without sacrificing low part count or affordability. A well-refined racing chassis with success in its heritage, the RC10TC7.2 FT is another “Champion by Design” from Team Associated!
:: Key Features
• All new ultra-precise rear gear diff for maximum performance o Aluminum diff case for precision gear alignment and increased heat dissipation o Durable composite gear set for minimized mass o Hard anodized aluminum outdrives for low wear and long life o Outdrives supported by ball bearings eliminates binding under load o Lightweight belt pulley with relief holes to help clear debris
• Ultra-light weight front spool with replaceable hardened steel outdrives o Lightweight aluminum spool hub for efficient power delivery and low rotational mass o Hardened steel outdrives for minimum wear and increased durability o Lightweight belt pulley with relief holes to help clear debris
• One-piece IFM (Inline Flex Mount) motor mount system o Central mounting to allow free chassis flex in either direction o Several mounting positions to help further adjust chassis flex characteristics o One-piece design ensures proper spur/pinion gear alignment
• Updated bearing caps with integral camber link mount for ultra-fine link length adjustments o Camber link mount fastens to bearing cap allowing the use of shims to adjust camber link length for ultra-fine tuning of camber gain o Symmetric parts on all four corners minimizes spare part count o Optimized shock tower mounting positions for improved flex characteristics o Vertical ballstud orientation allows for fine adjustments of roll center height
• Updated floating servo mount o 7075-T6 aluminum for increased durability o Servo mounts to chassis center to allow equal chassis flex in both directions and a tweak free assembly o Servo mount pins to chassis to eliminate servo shifting under hard impact o Slotted servo mount design allows fit for almost any servo size
• New battery mounting system for greater adjustability o Battery position can be set front-back and in-out to help fine tune chassis mass balance o Battery tabs for tape free battery installation o Adjustable to fit dimensional differences between battery manufacturers
• Updated narrow chassis shape with optimized flex characteristics o 2.25mm graphite laminate with updated profile and symmetric pockets for optimal chassis flex
:: Items Needed / Other Helpful Items
Your new FT TC7.2 comes unassembled and requires the following items for completion. (refer to catalog section for suggestions):
• 1:10th scale electric motor and electronic speed control • 1:10th scale 190mm polycarbonate touring car body
• 3.7V-7.4V LiPo, 6.6V LiFe, or 4.8V-7.2V NiMh/NiCd battery • Polycarbonate specific paint for body
• Battery charger (suited for, and particular to, one of the batteries mentioned) • Body Scissors (AE Part #1737)
• 2 channel surface transmitter, 2 channel receiver, and steering servo • 1:10th scale rubber (or foam) touring car tires, wheels and inserts
• Silicone Shock Fluid (Refer to catalog for complete listings) • CA Glue (AE Part# 1597)
• Silicone Diff Fluid (Refer to catalog for complete listings) • Thread Lock (AE Part #1596)
• Shock Shaft Pliers (AE Part #1675) • FT Dual Turnbuckle Wrench (AE#1114)
• FT Hex Wrenches (AE Part #1518) • Wire Cutters/ Hobby Knife / Reamer / Hole Punch
• FT Hex/Nut Drivers Set (AE Part #1519) • Soldering Iron
• Calipers or a Precision Ruler • Needle Nose Pliers
Associated Electrics, Inc.
26021 Commercentre Dr.
http://www.TeamAssociated.com http://www.RC10.com https://twitter.com/Team_Associated https://www.facebook.com/TeamAssociated
o A narrow 84mm wide to minimize chassis dragging at maximum chassis roll angles o Chassis incorporates mounting position for 1UP DTC (Dynamic Toe Control) rear end option o Chassis ballast mass mounting locations to fine tune mass balance
• PCS (Pitch Control System) option to further adjust chassis flex characteristics o Motor mount and servo mount incorporate mounting positions for pitch control brace option
• Fox “short” shocks with genuine Kashima Coating o “Short” shock lowers overall center of mass allowing for more stability in high grip conditions o Ultra-smooth Kashima Hard Coating for minimal friction and extended wear o Hard coated shock shafts with polished finish o Machined piston and bushing sets for the most precise build o Updated bladder profile for consistent performance
• DCV drive shaft assemblies included for front drive o DCV (dual CV) drive shafts are double-cardon joints, allowing free rotation of drive shaft at extreme angles typical of the front drive due to addition of steering angle to suspension arm angle o The use of DCV’s results in smooth steering through larger corners by eliminating the “chatter” typical of standard CV axles
• Ultra-light weight carbon composite suspension components o Carbon composite material used for the best combination of strength at minimized mass o Optimized suspension arm length and shock mounting positions o Pivot ball on inner hinge pin allows free pin movement at any toe or kickup angle o Insert system for precise adjustment of toe and inner pin width o Independent arm mount design to allow maximum flex through entire chassis length, resulting in better grip on all track conditions
• Aluminum rear CV bones o 7075-T6 aluminum with hard coating for ultimate durability and decreased wear o Low rotational mass
• 26 precision ball bearings
Customer Service
Tel: 949.544.7500
Fax: 949.544.7501
3
:: Hardware - 1:1 Scale View
Cap Head (shcs)
Setscrew
Ballstuds
Black 3.25mm short (31390)
Ti Nitride 3.25mm short (31374)
Black 3.25mm long (31391)
Ti Nitride 3.25mm long (31374)
Black 5mm short (31280)
Ti Nitride 5mm short (31288)
Silver 5mm long (31283)
Ti Nitride 5mm long (31291)
Black 8mm short (31281)
Ti Nitride 8mm short (31289)
Silver 8mm long (31284)
Ti Nitride 8mm long (31292)
Black 10mm short (31285)
Ti Nitride 10mm short (31290)
Silver 10mm long (31285)
Ti Nitride 10mm long (31293)
Nuts (lock/plain)
1.6x5mm (91611)
2x5mm (31511)
3x2.5mm (31500)
3x3mm (25225)
3x8mm (4670)
4x8mm (25227)
Flat Head (fhcs)
Shims and Washers
Axle & Diff shim (31782)
Gear Diff Shims (31788)
2.5x4mm (31518)
2.5x6mm (4675)
2.5x10mm (31350)
3x5mm (31540)
3x6mm (31541)
3x8mm (25201)
3x10mm (25202)
Ballstud Washers
(31382 1mm,
31383 2mm)
Washer (7337)
Bulkhead Shim
(31384 0.5mm,
31385 1mm,
31386 2mm)
Button Head (bhcs)
2x4mm (31510)
2x5mm (31511)
2.5x4mm (4673)
2.5x5mm (31519)
2.5x6mm (31520)
2.5x8mm (31521)
3x5mm (31530)
3x6mm (31531)
3x8mm (31532)
3x10mm (25211)
3x12mm (89202)
3x14mm (25187)
3x16mm (89203)
Ball Bearings
4x7mm (31403)
4x8x3mm flanged (31331)
5x8mm (31400)
5x10x4mm (91560)
10x15x4mm (91563)
M3 locknut (31550)
M4 locknut (91148)
Notes:
B
4
:: Table of Contents
1....................Cover
2....................Introduction
3....................1:1 Hardware “Fold Out”
4...................Table of Contents
5-6...............Shock Build
(Bag 1)
6-7...............Spool and Differential Build
(Bag 2)
8....................Front DCV/ Rear CVA Build
(Bag 3)
12-16.........Bulkheads, Spur Gear, and
Steering Rack Build
(Bag 6)
16-19.........Caster Blocks /Rear Hubs Build
(Bag 7)
19-23.........Bumper, Anti Roll Bar, and
Electronics Build (Bag 8)
23-24.........Battery Stop/Final Build
(Bag 9)
24-27.........Tuning Tips / Gear Charts
28-35.........Catalog
9...................Turnbuckles Build
(Bag 4)
9-11.............Suspension Arms Build
(Bag 5)
:: Notes
This symbol indicates a special note or instruction in the manual.
!
This symbol indicates a Racers Tip.
36................Setup Sheet “Kit Setup”
37.................Setup Sheet “Blank”
38................Back Cover
There is a 1:1 hardware foldout page in the front of the manual. To check the size of a part, line up your hardware with the correct drawing until you find the exact size. Each part in the foldout has a number assigned to it for ordering replacement parts.
Associated Electrics, Inc.
26021 Commercentre Dr.
http://www.TeamAssociated.com http://www.RC10.com https://twitter.com/Team_Associated https://www.facebook.com/TeamAssociated
Customer Service
Tel: 949.544.7500
Fax: 949.544.7501
7/18
:: Shock Build - Bag 1 - Step 1
5
31510
M2x4mm
#1596
thread lock
bhcs
Thread lock
not included!
31747
TC7.1
shock
piston
(4x1.1)
89278
Steel washer
(2.6x6x0.5mm)
31746
TC7.1
shock shaft
Build four
shock shafts
:: Shock Build - Bag 1 - Step 2
!
Shock fluid
#5429 (35wt)
31745
TC7.1 FT
shock body
(Fox
Kashima
Coat)
31753
TC7.1 shock
bottom cap
o-ring
Shock fluid
(35wt)
shock shaft
bushing
31757
TC7.1
shock cap
#5429
31752
TC7.1
5407
Red
o-rings
31753
TC7.1 shock
bottom cap
4637
FT pivot
balls
4637
31757
TC7.1 shock
FT pivot
balls
eyelet
:: Shock Build - Bag 1 - Step - 3
31756
TC7.1
shock cap
retainer
Bladder Installation
With the shaft extended 25%, place bladder on the top of the shock body, displacing the extra oil. While maintaining pressure on the bladder against the shock body, carefully lift one side of the bladder to allow any extra oil to escape. Place stock cap on top of bladder, and secure it by threading the aluminum cap retainer onto the shock body.
31752
TC7.1
bladder
Shock Fluid
#5429
(35wt)
Build four
shocks
Build four
shock collars
31758
TC7.1 shock
collar o-ring
31758
TC7.1
shock collar
6
:: Shock Build - Bag 1 - Step 4
31763
TC 20.5mm
Spring,
Blue
(15.8lbs)
:: Spool and Differential Build - Bag 2 - Step 1
Build two!
#1597
ca glue
!
CA glue
not included!
#1596
thread lock
31759
TC7.1 shock
spring cup
Build four
shocks
!
Thread lock
not included!
31788
Spool hub
31786
Diff pulley
31786
Diff pulley
(40T)
flange
:: Spool and Differential Build - Bag 2 - Step 2
x231350
M2.5x10mm
fhcs
31638
Spool
outdrive,
(steel)
x2
M2.5x5mm
!
Thread lock
not included!
31519
bhcs
#1596
thread lock
x4
31783
Diff case,
Aluminum
#1596
thread lock
31519
M2.5x5mm
bhcs
x4
:: Spool and Differential Build - Bag 2 - Step 3
7
31782
Diff shim
31782
Diff outdrive
o-ring
!
Oval hole is for
X-Pin install
8680
M5x8x2.5mm
bhcs
:: Spool and Differential Build - Bag 2 - Step 4
x2
31782
Diff case
o-ring
31782
Diff
shim
31785
TC7.2 diff
outdrive
31782
Diff outdrive
o-ring
!
Oval hole is for
X-Pin install
31782 Diff pin 2x9mm
31782 Diff pin 2x9mm
31782
TC7.2 gear
diff sun
gear
31783
TC7.2
diff cap
8680
M5x8x2.5mm
31785
TC7.2 diff
outdrive
x2
bhcs
:: Spool and Differential Build - Bag 2 - Step 5
31782
TC7.2 diff
gears,
washers,
and crosspin
31782
TC7.2 gear
diff sun
gear
Diff Fluid
#5453
(5,000cst)
5.5mm
Add 2 grams of diff fluid or approximately 5.5mm
from the top of the cup!
!
31518
M2.5x4mm
fhcs
x4
8
31633
DCV
Crosspin
x2
31636
DCV
Coupler Tube
Note the
direction of
the crosspin
!
Note the
direction of
the crosspin
!
:: Front DCV / Rear CVA Build - Bag 3 - Step 1
31634
DCV Stub
Axle
31633
DCV
Coupler
#6588
black grease
x2
31635
DCV Bone
:: Front DCV / Rear CVA Build - Bag 3 - Step 2
31633
DCV
Crosspin Clip
x2
31636
DCV
Coupler Tube
31633
DCV
Crosspin
Build two DCVs
31633
DCV
Crosspin Clip
x2
x2
! !
Note the
direction of
the crosspin
clip when
installing
:: Front DCV / Rear CVA Build - Bag 3 - Step 3
31796
TC7.2 CVA
bones,
Aluminum
31367
CVA
cross pin
Right Side
TC6.1 CVA
black grease
31369
TC6.1 CVA
axle
31238
CVA blade 31500
31367
coupler
#6588
opposite of the CVA pin.
M3x2.5mm
setscrew
!
Note!
Align the gap in the
pin retainer to be
31237
Retaining
clip
Left Side
#1596
thread lock
!
Thread lock
and CA glue
not included!
Note the
direction of
the crosspin
clip when
installing
Build two DCVs
Build two
CVAs
RACERS TIP!
place a drop of CA glue
on the pin retainer gap.
#1597
CA glue
:: Turnbuckle Build - Bag 4 - Step 1
Servo Turnbuckle
6258
3x21mm
turnbuckle
31305
Turnbuckle
eyelet
9
10.15mm
Camber Turnbuckle
6264
3x35mm
turnbuckle
Steering Turnbuckle
91723
3x48mm
turnbuckle
:: Suspension Arms Build - Bag 5 - Step 1
Build two front
inner arm
mounts
TC7.2 Inner
arm mount
Arm Mount Inserts
-3 DOT
-2 DOT
31802
1 DOT
+2 DOT
31620
TC6.2 arm
mount insert
(Front: -3 dot)
+3 DOT
Front Rear
20.50mm
x2 x2
19.00mm
x2
30.15mm
31384
x4
Bulkhead
washers
(0.5mm)
31771
TC7.2
chassis
-1.2 °
-0.6 °
Negative to the inside of vehicle.
Positive to the outside of vehicle.
0 °
+0.6 °
+1.2 °
:: Suspension Arms Build - Bag 5 - Step 2
Build two rear
inner arm
mounts
31802
TC7.2 Inner
arm mount
Arm Mount Inserts
-3 DOT
-1.2 °
-2 DOT
-0.6 °
Negative to the inside of vehicle.
Positive to the outside of vehicle.
1 DOT
0 °
+2 DOT
+0.6 °
31620
TC6.2 arm
mount insert
(Rear: 0 dot)
+3 DOT
+1.2 °
31541
M3x6mm
fhcs
!
Rear of
chassis
x4
31384
Bulkhead
washers
(0.5mm)
x4
31541
M3x6mm
fhcs
!
Front of
chassis
x4
10
31801
:: Suspension Arms Build - Bag 5 - Step 3
Build left and right
sides
TC7 Inner hinge pin
M4x8mm
set screw
31677
25227
hinge pin
ball, Steel
31647
Inner
x2
31673
TC7 Front
suspension
arm
3mm
31382
Ballstud
x2
M3x8mm
set screw
washer, (1mm)
:: Suspension Arms Build - Bag 5 - Step 4
4670
Build left and right
sides
washer, (1mm)
25227
M4x8mm
set screw
31677 TC7 Inner hinge pin
31382
Ballstud
x2
31674
TC7 Rear
suspension
arm
31647
Inner
hinge pin
ball, Steel
3mm
x2
4670
M3x8mm
set screw
:: Suspension Arms Build - Bag 5 - Step 5
-3 DOT
-1.2 °
!
Front of
chassis
Arm Mount Inserts
-2 DOT
-0.6 °
Negative to the inside of vehicle.
Positive to the outside of vehicle.
1 DOT
0 °
+2 DOT
+0.6 °
31620
x2
TC6.2 arm mount
insert, front
(-3 dot)
+3 DOT
31801
+1.2 °
TC7.2
Outer Arm
Mount
:: Suspension Arms Build - Bag 5 - Step 6
11
31384
x2
Bulkhead
washers
(0.5mm)
31541
x2
M3x6mm
fhcs
:: Suspension Arms Build - Bag 5 - Step 7
31620
TC6.2 arm
mount insert ,
rear
(1 dot)
x2
Rear
outer arm
mounts
!
Rear of
chassis
31384
Bulkhead
washers
(0.5mm)
x2
Arm Mount Inserts
-3 DOT
-2 DOT
1 DOT
+2 DOT
+3 DOT
31801
TC7.2
-1.2 °
-0.6 °
Negative to the inside of vehicle.
Positive to the outside of vehicle.
0 °
+0.6 °
+1.2 °
Outer Arm
Mount
:: Suspension Arms Build - Bag 5 - Step 8
Droop:
The standard settings of 6mm front and 5mm rear will work best in most cases. Droop is measured just underneath the outer hinge pin as shown in the photos to the right.
On bumpy or low grip surfaces, increase the droop (going to a lower number on the droop gauge), this will help increase traction and consistency.
Droop adjustments of 0.5mm to 1mm can be very effective on the track!
Front Droop
Setting: 6mm
5
4
3
2
1
0
Rear Droop
Setting: 5mm
31541
x2
M3x6mm
fhcs
8
7
6
0
8
7
6
5
4
3
2
1
12
:: Bulkheads, Spur Gear, and Steering Build - Bag 6 - Step 1
31800
TC7.2
Bulkhead
x2 x2
31541
M3x6mm
fhcs
x4
31800
TC7.2
Bulkhead
:: Bulkheads, Spur Gear, and Steering Build - Bag 6 - Step 2
25202
M3x10mm
fhcs
89229
Blue
countersunk
washer
31383
Ballstud
washer,
(2mm)
x2
31790
TC7.2 motor
mount
31541
M3x6mm
fhcs
x4
31382
Ballstud
washer,
(1mm)
:: Bulkheads, Spur Gear, and Steering Build - Bag 6 - Step 3
#1596
thread lock
31530
M3x5mm
bhcs
x3
31541
M3x6mm
fhcs
countersunk
!
31382
Ballstud
washer,
(1mm)
x3
31333
TC6
spur gear
(87T / 48P)
31792
TC7.2 spur
gear hub
Thread lock
not included!
FT bearing
4x8x3mm
flanged
x231731
89229
Blue
washer
31787
TC7.2 spur
pulley
(20T)
31540
M3x5mm
fhcs
31791
TC7.2 spur
gear shaft
x6
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