Associated 73-600 User Manual

Page 1
АСЕ INDUSTRIAL PRODUCTS
PORTABLE AIR CLEANER
INSTRUCTION & MAINTENANCE MANUAL
MODEL #73-600
CAUTION: This dewc© is powered by rotating electrical machinery 11 Careless or improper use may resuh in personal injury. Read the Safety Precautions and warnings contained within prior to operating this machine.
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ACE INDUSTRIAL PRODUCTS
A Division Ot:
Associated Equipment Corporation
5043 Fariin Avenue
St. Louis, MO 63115
PHONE 314-385-5178
FAX 314-385-3254
Page 2

SAFETY WARNINGS & CAUTIONS

1. FAILURE TO OBSERVE THE FOLLOW ING PRECAUTIONS COULD RESULT IN SE RIOUS INJURY. INCLUDING DEATH IN EX TREME CASES. SAVE THESE INSTRUC
TIONS.

WARNING:

(EXPLOSION HAZARD)

Tfits unit contains parts which can arc or sparK during normal operation. Do not use In areas contaminated by volatile or flamible materials as these spariis may ignite the contaminates and cause a dangerous explosion.

CAUTION:

(AIR FLOW BLOCKAGE)

Since exhaust air leaves the end of this unit, caution should bo observed not to position unit in such a way as to block the exhaust

MISCELLANEOUS CAUTIONS:

1. Use of any attachment not recommended or sold by the air cleaner manufacturer may result in nsk of fire, electric shock, or injury to persons.

WARNING:

(HARMFUL FUMES)

The filters used in this unit will remove solid par ticulate ONLY, and do not eliminate fumes and gases that may be a health hazard. Fdlure to observe the presence of such fumes could cause serious illness or death.

CAUTION:

(SHOCK HAZARD)

To insure continued protection against shock
hazard, connect A.C. cord only to property grounded outlets. Replace defective cords im mediately. Don't expose to moisture or liquid as this could defeat the electrical insulation thus causing electrical shock.

CAUTION:

(STRONG VACUUM)

Care must be taken to avoid personal injury by not allowing hose inlet to contact any body area such as eyes, ears, mouth, etc.

CAUTION:

(LIFTING)

Improper lifting or handling of this unit could
causa back injury. Follow the recommended
method for lifting.
2. To reduce the risk of damage to the elec tric plug or cord, disconnect by pulling plug rather than cord when removing ^wer form the air cleaner.
3. Make sure cord and hose are located so it wll not be stepped on, tripped over, or oth­enwse subjected to damage or stress.
4. An extension cord should not be used un less absolutely necessary. Use of improper ex tension cord could result in risk of fire and electric shock.
If extension cord must bo used, use only a groundted cord Eind follow these recommenda
tions:
25 ft. 50 ft
100 ft
5. Do not disassemble the air cleaner. Take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in risk of electric shock or fire.
#12 AWG. #10 AWG. #8 AWG.
page 2 Of 6
Page 3

THEORY OF OPERATION

Thisunit Is a portable alrcteanerem ploying one Iherni ally pro tected, high performance motor producing very high velocity air flow through the unit Rne solid particulate materfai and smoke may be removed from the air by the fitter media.

OPERATION

Your ACE Industrial Products machine Is designed as a source capture device, l.e.. It Is Intended to eliminate smoke and parllctiate at their point of origin. Keeping this in mind, the machine should be operated in the following manner
initial spark trap collects large peirtides before they reach
the prefitter. This trap further isolates the filters from sparks In the case of a welding operation.
Upon leaving the trap, the air is passed through pre-fitters. These pre-filters are designed to catch the iol^r particios leaving the trap. These relatively Irtexpensive pro-fltters pre vents the more expenstvo main fitter trom becomirtg quickly dogged. Thepre-filtersmaybechartgedseveralflmesbefore the main fitter rteeds to be changed.
ALL FACTiORY FURNISHED FILTERS HAVE A UJ_ CLASS B RATING AND USING ANY FILTERS OTHER THAN THOSE SUPPLIED FOR THIS UNIT IS NOT RECOMMENDED.
Use of any product other than that recommended by the manufacbjrer will void the warranty.
The main (orfirtalf fitter may be selected from several grades available, depending upon the level of performance d^red. All of these are high efficiency multi-flow fitters which feature extended surface area for long life In velocity ftttration systems. See the Replacement Parts & Fitters section toward the efKt of this manual for part mimbers and fitter effidendes.
SefecUon of the filter best suited for the job should be dis cussed with a dealer or a factory representative.
A dlfferentiaJ pressure gage Is an integral part of the unit. When the filters becorrve dogged, the gage wl8 Indicate an increase in differential pressure. At mis point, the fitters should be changed. Deper>dinguponth0appllcation,thepre­filter can be changed several times before tire main fitter must be changed. Changing the prefltters regularly can extend the useful Itie of the final fitter up to 50%.
Re-read the section on Safety Warnings & Cautions before proceeding any further.
1. Place the machine on a fiat, level surface. Pick a location that will allow unrestricted flow of the exhaust air to the atmosphere.
2. For units with wheels or casters, lock the wheels or block
the wheels.
3. Place the collection nozzle as dose to the work as practi­ceil without irrterferirtg with the operator. Secure the nozzle if necessary.
4. Using the OrVOff switch, turn the machine On. Should the motor not start, or should the machine make unusual noises, Immediately turn the machirw off artd seek trabed maintenance personnel. Do not continue to use the de vice.
5. Upon completion of the spedflc manufacturing or welding operation, turn the machine off. Continuous running of the njachine will continue to remove particulates from the gerteral environment агк1 will cause premature dogging of the filters.
6. When the ‘fitter dogged" light or the differential pressure gage (depending upon mod^ indicate that the filter(s) are doggOT, turn the machine ofi ard remove the power cord from its power source.
See the section on Inslallatkxi and use the reverse proc ess to remove the dirty fitters. Re-instali new fitters and reconnect the machine to Its power source.

UNPACKING

Carefully inspect the unit for corK»aIed damage that may have occurred during shlpplr>g and harKllIng, If any damage Is found, Immediately contact me freight comparty. Make sure that there are r>o dents In the housing, as they will prevent the fitters from sliding into the units smoothty.
Page 3 Of 6

GENERAL MAINTENANCE

ONLY QUAURED SERVICE TECHNICIANS SHOULD MAKE REPAIRS TO THIS UNIT.
DO NOT REPLACE THESE MOTORS WITH MOTORS OTHER THAN THOSE RECOMMENDED BY THE MANU FACTURER.
Page 4

ASSEMBLY INSTRUCTIONS

1. Removo ttio pre-fitters, caster carton, and the hoze nozzle PuH the swtvel seal up from the hose mounting base to cover rarton from Inside the unit. Latch the door dosed artd care- the gap between the swivel base and the hose swtvel.
fully lay the unit on Its side.
2. Assemble the casters to the underside of the unit with the sixteen (16) 1/4" - 20 hex head bolts, lock washers and fial washers provided. Mount the swivel casters toweird frie vac uum gage end of the unit.
3. Turn the unit upright and lock the swtvel casters.
5. Assemble the handle to the end of the unit with the two (2) 1/4" - 20 hex bolts and lockwashers provided.
6. Install the fitters (two pre-fitters supplied with the unit plus
4, Assemble thenozzle to thearm using two 1/4'-20X2"hex the main filter sold separately), bolts, four fiat washers, four lock washers, and four hex nuts. Make sure that the nozzle oponinQ points down (toward the NOTE: THE FLOW DIRECTION ARROWS ON THE RLTER inside of the Joint arc).
FRAMES. MAKE SURE THAT THE ARROWS POirfT. TOWARD THE BLOWER,
Slip the er>d of the hose over the nozzle ar>d secure It In place with the supplied band damp.
Bond
4, Mount the hose assembly to the unit Using the cotter pin
supplied, attach the shaft of the hose swtvel Inside the unit.
Page 4 Of 6

DUAL ARM UNfT OPTION

To install the second arm, proceed as follows:
1. Remove the blank plate coverir>g the secoTKl hole. Save
the hardware.
2. Using the hardware removed in Step 1 above, Install the second coUar to the unrt.
3. Mount the second arm in the same manner as was used to mount the first one.
Page 5

SCHEMATIC WIRING DIAGRAM - MODEL #73-600

BEPiACEMENT PARTS UST
nm
iiliMBEH DESCRIPTION
3 MOTOR
POWER EOCKFT ........................
4
5
POWER SWITCH.......................................
6
VACUUM GAUGE
7
ARM ASSEMBLY - INCLUDES HOSE AND BASE
S
REPLACEMENT HOSE (HOSE ONLY)
g
SWIVEL CASTER (pkg. of 1)...........................
10
FIXED CASTER (pkg. of 1) 11 HANDLE 12 POWER CORD 13 V-BELT
BLOWER ASSFUBIY .
14
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(SEE PAGE 6 FOR EXPLODED VIEW)
ITEM
NUMBER
......
65029
.
Paga 5 of 6
NUMBER
1. MAIN FILTER
MAIN FILTER
2. PRE
REP_LA0£M£HT1FJLTEB_L1SI
DESCRIPTION —NUMBER
(95% bag filter w/ frame) 91-993
(95% bag filter w/o frame)
FILTER
(requires 2 pre filters) 91-989
91-994
Page 6

MODEL #73-600 EXPLODED VIEW

Page 6 of 6
Rev. (V91 3027-0378
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