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6255 KWIKSTART
(12 Volt DC Portable Power Source)
USER’S MANUAL
This unit has a sealed lead acid battery that should be kept at full charge. Recharge when first
received, immediately after each use, and every six months if not used (this charger contains
a smart circuit which allows it to be left on charge continuously without damage). Failure to
do this may cause the battery life to be reduced greatly.
Figure 1. KWIKSTART (12 Vdc portable Power Supply)
FEATURES:
Patented Safety storage holsters
Internal Charger 12V / 500mA
Charging and Charged LED indicators
Multiple LED power indicators
Heavy-duty thermo-plastic case
Test switch
12-volt DC output and charging socket with overload protection
Heavy-duty clamps
Flexible heavy-duty copper cables
AC power extension cord
DC power extension cord (male cigar lighter plug).
IMPORTANT SAFETY INSTRUCTIONS
1. SAVE THESE INSTRUCTIONS – This manual contains
important safety and operating instructions.
Contains sealed, non-spillable lead acid
battery. Must be disposed of properly.
2.
WARNING – RISK OF EXPLOSIVE GASES.
a. Working in the vicinity of a lead acid battery is dangerous.
Batteries generate explosive gases during normal battery
operation. For this reason, it is of utmost importance that when
using the KWIKSTART, you read this manual and follow the
instructions exactly.
b. To reduce risk of battery explosion, follow these instructions and
those published by battery manufacturer and manufacturer of any
Consumer: Retain these instructions for future use. Read all instructions carefully before using this KWIKSTART
(Portable Power Source).
equipment you intend to use in vicinity of battery. Review
cautionary marking on these products and on engine.
3.
PERSONAL PRECAUTIONS
a. Someone should be within range of your voice or close enough to
come to your aid when you work near a lead-acid battery.
b. Have plenty of fresh water and soap nearby in case battery acid
contacts skin, clothing, or eyes.
c. Wear complete eye protection, and clothing protection. Avoid
touching eyes while working near battery.
d. If battery acid contacts skin or clothing, wash immediately with
soap and water. If acid enters eyes, immediately flood eyes with
running cold water for at least 10 minutes and get medical
attention immediately.
e. NEVER smoke or allow a spark or flame in vicinity of battery or
engine.
f. Be extra cautious to reduce risk of dropping a metal tool onto
battery. It might spark or short circuit battery or other electrical
part that may cause explosion.
g. Remove personal metal items such as rings, bracelets,
necklaces, and watches when working with a lead-acid battery. A
lead-acid battery can produce a short circuit current high enough
to weld a ring or the like to metal, causing a severe burn.
h. Use this KWIKSTART for charging or boosting a LEAD-ACID
battery only. Do not use for charging dry-cell batteries that are
commonly used with home appliances. These batteries may
burst and cause injury to persons and damage to property.
i. NEVER charge a frozen battery.
j. NEVER allow clamps to touch together or contact the same piece
of metal to prevent arcing.
4.
IMPORTANT SAFETY INSTRUCTIONS
a. Use of an attachment not recommended or sold by the
manufacturer may result in a risk of fire, electric shock, or injury to
persons.
b. When using the AC or DC power extension cords, pull on the plug
and NEVER ON THE WIRE when disconnecting.
c. Do not recharge the KWIKSTART with a damaged charger or
power extension cord. Replace them immediately.
d. The KWIKSTART may be used under any weather condition.
Rain, snow, hot, or cold temperatures.
e. Do not submerge in water.
f. Do not operate with flammables such as gasoline etc…
g. If the KWIKSTART receives a sharp blow or is otherwise
damaged, in any way, have it checked by a qualified service
person. If the KWIKSTART is leaking battery acid do not ship it.
Take it to the closest battery recycler in your area.
h. Do not disassemble the KWIKSTART. Have it checked by a
qualified service person.
The KWIKSTART should never be left in a total discharged state for
any period of time. Damage to the battery could be permanent with
poor performance as a result. When not in use, leave the
KWIKSTART’s internal charger connected to AC power or recharge
every six (6) months.
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FEATURES
1. Provides plenty of power for starting vehicles. More than enough to
start most cars. May also be used in DEEP CYCLE applications.
2. The KWIKSTART will power most 12 VDC accessories equipped
with a male cigar lighter plug. The DC outlet has automatic overload
protection.
3. Test switch and LED lights. State of the art circuit.
INFORMATION TO USER
Changes or modifications to the KWIKSTART, by the user, that are not
expressly approved by the party responsible for radio frequency
emission levels from the KWIKSTART, could cause an undesireable
amount of radio frequency energy to be emitted. Such action could
void the user’s authority to use the KWIKSTART.
SAFETY FEATURES
1. Patented Safety storage holsters prevent accidental sparking of
clamps.
2. Cable grooves lock the cables for clean storage. (No unsightly
dangling wires)
3. The KWIKSTART contains the latest technology with its 12 volt
sealed non-spillable battery. The KWIKSTART may be stored in
any position.
RECHARGING PROCEDURES
When new, your KWIKSTART should be charged for a minimum of 30
hours, unless all the power level lights and the charged light come on
when the test button is pressed. (see figure 2)
Figure 2. Test Button, Charging, Power Level and Charged LED’s
NOTE: There are two ways to recharge the KWIKSTART. The first
method is automatic charging with the internal charger
(preferred). The second is through the DC power jack through
the DC power extension cord. The second method is not
automatic and requires watching because the KWIKSTART
could be damaged due to overcharging.
1. Using the Internal Charger: The KWIKSTART is automatically
charged when using the internal charger. A two pin male plug on
the back of the KWIKSTART is connected through a smart circuit
board to the KWIKSTART making recharging automatic.
Recharging takes approximately 4 to 6 hours for each light that does
not come on when the test button is pressed. Overcharging is not a
problem when using the internal charger and the KWIKSTART
internal charger can be left connected to an AC power source
indefinitely.
a. Connect the AC power extension cord onto the KWIKSTART’s
male plug. (see figure 3)
Figure 3. Internal charger plug
b. Plug the AC power extension cord into a correctly wired AC
receptacle (the yellow CHARGING light will light).
c. Allow the KWIKSTART to charge until the green CHARGED light
comes on (you can monitor the progress by checking the red
POWER LEVEL lights – when all three POWER LEVEL lights are
lit the CHARGED light should come on).
d. Once the CHARGED light comes on, charge another three to six
hours, (three hours is acceptable but to ensure maximum output
capability, six hours is preferred).
e. If you are not going to need the KWIKSTART right away you may
leave the KWIKSTART’S internal charger connected to the AC
power source. We recommend that the KWIKSTART’s internal
charger remain connected to an AC power source whenever the
KWIKSTART is not in use.
2. USING THE DC POWER EXTENSION CORD. Plug one end of the
DC power extension cord into the KWIKSTART’s power receptacle
and the other end into a vehicle’s lighter outlet (the vehicle’s engine
should be running first). Push the test button once every hour to
check the power level. When all lights including the charged light
come on then charge the KWIKSTART for another 1 to 2 hours to
insure a complete recharge. DO NOT OVERCHARGE! This is not
an automatic method of charging the KWIKSTART. You must
frequently monitor the charging process (POWER LEVEL indicators
by pressing the TEST button) to ensure the KWIKSTART is not
overcharged. Overcharging will damage your KWIKSTART.
Note: Test button needs to be pressed to check power level and
charged light.
OPERATING INSTRUCTIONS
USED AS A BATTERY CHARGER
The KWIKSTART is intended, primarily, to be used to start or restart a
vehicle when the battery in the vehicle has become run down to the
point that it will not start the vehicle without assistance. However, the
KWIKSTART can also be used to restore some charge to the vehicle
battery.
1. Plug the DC power extension cord from the KWIKSTART into the
vehicle’s cigar lighter outlet for 30 minutes.
NOTE: Some vehicle’s ignition keys must be turned to accessory to
activate the cigar lighter socket.
2. Remove the DC power extension cord and start the car.
NOTE: A defective battery may refuse to accept a charge from the
KWIKSTART.
USED AS AN EMERGENCY JUMP STARTER
NOTE: For optimum performance, do not store below 50°F when using
as a jump starter.
1. Turn ignition off before making cable connections.
2. Use in a well ventilated area.
3. SHIELD EYES.
4. Clamp the positive (red +) clamp to the positive terminal on the
weak battery (for negative ground system).
5. Clamp the negative (black –) clamp to the vehicle frame (ground).
Make sure the cables are not in the path of moving belts or fan.
6. Stay clear of batteries while jump starting.
7. Start the vehicle (turn on the vehicle ignition).
NOTE: If the vehicle does not start within 6 seconds, let the
KWIKSTART internal battery cool for 3 minutes before
attempting to start the vehicle again or damage to the
KWIKSTART may occur.
8. When the vehicle is started, disconnect the negative (–) battery
clamp from the vehicle frame.
9. Disconnect the positive (+) clamp.
10. Store the clamps in the holsters.
USED AS AN ALTERNATIVE POWER SUPPLY FOR
VEHICLES
The KWIKSTART is an essential tool for all who replace automobile
batteries. Most vehicles have some type of electronic component with
memory, such as alarm systems, computers, radios, phones, etc…
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and when the vehicle’s battery is replaced, memory is lost. However, if
the cigar lighter power extension cord is plugged from the
KWIKSTART into the vehicle’s cigar lighter socket, the memories can
be saved.
Note: Some vehicles may require the KWIKSTART to be connected to
the vehicle’s OBD2 connector to save all memory functions. The
MS6209 memory saver may be purchased separately for these
applications.
MULTI PURPOSE POWER SUPPLY
The KWIKSTART is also a portable power supply for all 12 VDC
accessories equipped with a male cigar lighter plug. The DC outlet
has automatic overload protection.
For maximum battery life do not discharge below 11V.
When the KWIKSTART is used with an inverter, it can operate
appliances normally powered by 120 VAC or 220 VAC in Europe.
Recommended inverter for the KWIKSTART is 300 watts maximum.
For more information contact your nearest KWIKSTART dealer.
TROUBLE SHOOTING
Problem: Charger works well but still no change in status of lights
Answer: Possible defective battery or faulty breaker. Try using a
Problem: All of the lights come on when the KWIKSTART’s internal
Answer: Defective battery.
Question: What will cause this?
Answer: Intense use without allowing a cool down period: SEE
Problem: KWIKSTART is fully charged but has no power.
Answer: Check where the wire meets the jaw on the KWIKSTART
Problem: When trying to use an accessory through the cigar lighter
Answer: The accessory is drawing too many amps, causing the
when test button is pressed.
device (light, TV, etc…) with a lighter plug on it to see if it
works. Should it work, KWIKSTART breaker is OK and
the battery is the problem.
charger is connected to an AC power source, but when
the charger is unplugged and the test button pressed, no
lights come on.
NOTE: USED AS AN EMERGENCY JUMP STARTER.
clip. Make sure they are well crimped, or if your unit has a
power switch make sure it is in the on position.
outlet on the KWIKSTART, I heard a clicking sound
coming from inside the KWIKSTART.
internal circuit breaker to cycle ON and OFF. There may
be a problem with the accessory (such as a short circuit)
that is causing the overload condition.
QUESTIONS & ANSWERS
Question: How many jump starts can a fully charged KWIKSTART
Answer: 1 to 30. Factors are temperature, general condition of
Question: Can the KWIKSTART battery be replaced?
Answer: Yes, contact technical service at 314 679-2544 or Email
Question: Can the KWIKSTART be recycled?
do before needing to be recharged?
vehicle, engine type and size.
techservice@associatedequip.com
.
Answer: Yes, the environment was one of our main concerns in the
development and designing of the KWIKSTART. Most
battery outlets can dispose of this product at its life’s end.
Question: What is the ideal in-use storage temperature of the
KWIKSTART?
Answer: Room temperature. The KWIKSTART will also operate at
temperatures below zero, however its power will be less.
Intense heat will accelerate self discharge.
Question: I have a regular 10 amp battery charger, can I use it to
recharge the KWIKSTART?
Answer: No, only the internal charger should be used.
Question: Is the KWIKSTART goof proof?
Answer: No. Jump starting instructions must be followed. See
back of KWIKSTART.
Question: I’m recharging my KWIKSTART, should the green
CHARGED light immediately come on?
Answer: No. First the yellow CHARGING light will come on to
indicate the charging process is beginning, then the red
POWER LEVEL lights come on in sequence as the level
of charge increases. Finally, the green CHARGED light
will come on, but only when the KWIKSTART approaches
full charge.
Question: How long should I charge the KWIKSTART?
Answer: Your KWIKSTART’s internal charger can remain
connected continuously. Your KWIKSTART should be
charged for a minimum of 30 hours when new. To
recharge with the internal charger the KWIKSTART
should be charged for 4 to 6 hours per light that doesn’t
come on when the TEST button is pressed.
Question: How do I know when the KWIKSTART is fully charged?
Answer: Follow all charging instructions, disconnect the
KWIKSTART’s internal charger from the AC power source
and press the TEST button. If all power indicator lights
and the CHARGED (or CHARGING) light come on, the
KWIKSTART is fully charged.
Question: How can I test the battery in my KWIKSTART to see if it
needs to be replaced?
Answer: The manufacturer recommends that you use a 100 amp
battery load tester. Load the KWIKSTART battery for 6
seconds with a 100 amp load and it should maintain at
least 9 VDC.
TESTING THE BATTERY
After fully charging the battery so all red lights come on when
depressing the test button, apply a 100 amp load to the battery clamps
for 6 seconds, while monitoring the battery voltage (at the battery
clamps.) The battery is good if the voltage is 9 VDC or higher.
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!!! IMPORTANT !!!
BATTERY REMOVAL AND DISPOSAL
Contains sealed, non-spillable lead acid
battery. Must be disposed of properly.
The battery inside this KWIKSTART is a sealed lead-acid battery.
By LAW, it is required to be removed and recycled or disposed of
properly. While there are regulations that must be followed throughout
your country, your local governments may have additional regulations
to be followed in your area.
When the battery in this product is in need of replacement, remove it
according to the instructions provided below and take it to your local
recycling center for proper recycling or disposal. If you don’t have a
local recycling center that handles sealed lead-acid batteries, contact
your local environmental agency for instructions.
BATTERY REMOVAL INSTRUCTIONS
Begin by making sure that both booster clamps are securely stowed in
their holsters on each side of the KWIKSTART.
1. Lay the KWIKSTART down on its front. On the back of the unit,
locate the five screws that hold the enclosure together (two along
the left edge, two along the right edge and one on the handle).
2. Remove the five screws, then, lift off the back half of the enclosure.
3. On the top of the battery are two terminals, each with wires
connected to them. Disconnect these wires from the battery by
removing the bolts that hold them to the battery terminals. TO
PREVENT ACCIDENTAL ARCING, be careful no to touch both
battery terminals with the tools being used to remove the bolts.
4. Lift the battery out of the front half of the enclosure.
5. To install a new battery, reverse the above procedure.
NOTE: Remember that the red wires connect to the positive (+) battery
terminal and the black wires connect to the negative (-) battery
terminal.
LIMITED WARRANTY
Associated Equipment Corporation provides a conditional, limited
warranty to the original user or consumer purchaser for the
KWIKSTART, warranting it to be free from defects in material and
workmanship for a period of one year from the date of sale to the
original user or consumer purchaser. If your KWIKSTART
malfunctions or fails within the first 30 days of the warranty period
because of a defect in material or workmanship, we may replace it. If
your KWIKSTART malfunctions or fails within the 12 month warranty
period because of a defect in material or workmanship, we will repair it
without charge.
This warranty does not apply to the battery. All battery
replacements will be at the sole discretion of Associated
Equipment Corporation, and subject to visual and internal
inspection. Any battery replacement will be on a prorated,
escalating cost basis to the purchaser, prorated monthly for a 12
month period from the date of purchase (with proof of purchase)
or date of manufacturer (without proof of purchase), and
increasing in 1/12th increments monthly up to the retail battery
price set by the Associated Equipment Corporation. Batteries
returned with melted terminals, or subjected to overcharging or
misuse, will not be covered under warranty.
EXCEPT FOR THIS LIMITED WARRANTY, ASSOCIATED
EQUIPMENT CORPORATION HAS NOT MADE AND SPECIFICALLY
DISCLAIMS ANY WARRANTY OR REPRESENTATION OF ANY
KIND, EXPRESS OR IMPLIED, DIRECT OR INDIRECT, INCLUDING
BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF
MERCHANTABILITY, AND ANY IMPLIED WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE. THIS LIMITED, CONDITIONAL
WARRANTY PROVIDES THE EXCLUSIVE REMEDY FOR ANY
CLAIM OR DAMAGE EXCEPT AS OTHERWISE REQUIRED BY
LAW.
This warranty excludes and does not cover defects or failures of your
KWIKSTART due to any cause other than defects in material or
workmanship, including without limitation any malfunctions or failures
caused by repairs made by an unauthorized person, mishandling,
modifications, normal wear, unreasonable use or damage.
IN NO EVENT SHALL ASSOCIATED EQUIPMENT CORPORATION
BE LIABLE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES.
Some states do not allow the exclusion or limitation of incidental or
consequential damages so the above limitations or exclusions may not
apply to you. This warranty gives you specific legal rights and you may
also have other rights which vary from state to state.
Any claim relating to the KWIKSTART must be brought within one year
and must be brought in Missouri. All claims shall be governed by
Missouri law.
If any portion of this warranty or limitation of rights and remedies is
found to be unenforceable, then the remainder of this document shall
remain in full force and effect.
To Obtain Warranty & Non-Warranty Service
DO NOT RETURN THE KWIKSTART TO THE STORE
WHERE PURCHASED.
To obtain service:
1. Return your KWIKSTART prepaid (all postage, transportation
and freight charges to and from Associated Equipment
Corporation are the responsibility of the customer) in its original
box (including the internal battery), with the original sales receipt
(or other proof of purchase date). Also include your name,
mailing address, name of store where the product was
purchased and the daytime phone number you can be reached
to:
ASSOCIATED EQUIPMENT CORPORATION
ATTN: REPAIR DEPT.
5043 FARLIN AVENUE
ST. LOUIS, MO 63115
2. Associated Equipment Corporation will repair your KWIKSTART.
If the battery needs to be replaced, a technical service
representative will call you to advise of the prorated cost of the
replacement battery. Associated Equipment Corporation will
repair and return your KWIKSTART freight prepaid if the product
is covered under warranty.
If you have questions the Technical Service Department can be
reached Monday through Friday 7am to 3:30pm central time.
Tel. (314) 679-2544
techservice@associatedequip.com
Email:
027-0860 20091207
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