Read instructions carefully before attempting to assemble, install, operate, move, inspect or service your dust collector!
Retain instructions for future reference.
Description
These dust collectors are designed to help maintain clean,
safe conditions around dust creating machines in workshops
and tactories. The flexible hose included with each unit can be
hooked directly onto the dust creating machine. See page 7 for
exhaust volumes required for different applications.
A DANGER
dust such as Aluminum, Magnesium, Tantalum, Titanium
or Zirconium. Collecting these materials can result in a
severe explosion and/or fire resulting in death, severe
personal injury and extensive property damage. Consult
the National Fire Protection Association (NFPA) for NFPA
484; “Standard for Combustible Metals, Metal Powders,
and Metal Dusts, 2002 Edition”. Also, contact your local
Fire Department for assistance.
Not designed to be used on a system requiring high static
pressure. Avoid ducts smaller than 3" diameter as they require
high static pressure and restrict air movement.
Do not use to collect hot metal dust; plastic and cloth parts
can be ignited.
Carton must be in upright position before opening. Inspect for
shipping damage and advise carrier immediately if damaged.
Check parts list for missing or damaged parts.
Read instructions carefully before attempting to assemble,
install, operate, move, inspect or service your dust collector!
Retain this manual for future reference.
None of these Dust Collectors are
designed to collect any reactive metal
Unpacking
General Safety Information
A DANGER
Always disconnect or lock out from power source and
let mofor come to a complete stop before /r?specf/Vig,
moving or servicing.
A WARNING
not operate the collector unless the filter bag is
attached; high speed dust particles exiting from the
blower outlet can cause severe eye damage and
blindness. Guards must always be in place. Disconnect
or lock out from power source and let mofor come to a
complete stop before inspecting, moving or servicing.
1. Follow all local electrical and safety codes, as well as
National Electrical Codes (NEC), National Fire Protection
Association (NFPA) standards and Occupational Safety
and Health Act (OSHA). All electrical connections and
wiring should be performed only by qualified personnel.
2. Make sure the power source conforms to the
requirements of your dust collector motor.
3. Exercise caution when the unit is in operation. There is a
high speed blower wheel inside the blower housing and
another on the top of the motor. Both can amputate
fingers or grab loose clothing or neckties. Always wear
safety glasses when operating the dust collector.
4. THESE DUST COLLECTORS ARE TOP HEAVY, AND
CAN BE OVERTURNED IF BUMPED OR NOT PLACED
ON A CLEAN LEVEL SURFACE.
High voltage electrical power can
cause severe injury or death.
High speed rotating equipment can
cause severe personal injury. Do
Max.
Motor
HP
1
1'/2
2
31300
(1) Maximum CFM at 0" S.P. (clean drum, dust bag and with
(2) Maximum additional static pressure at which point there
(3) Minimum micron size that standard dust bag will capture.
CFM
(1)
Va335
Va4507" '
Va
5 feet of inlet hose).
will be no air flow.
5807"78
7004V2”83
875ЬУг"76
11008 Va"85
Max.
S.P.
(2)
3"76
10“84
dBA
5 FT.
78
@
Standard Dust Bag
Fabric
Cotton
Sateen
Knit
Polyester
Select oversized bag
from pages 5 and 6.
(Sq. Ft.)
Area
12,5108"
12.510
12.510
18.05
18.05
18.05
Specifications
Blower
Micron
(3)
Wheel
103/e''
105/e''
ir6“x 60"24“
121/4"6“x 60“24“
13"
(4) See “Specific Features For Each Model” in catalog.
(5) Starting amps are approximately 6-7 times the full load
amps. High voltage amps are 1/2 of low voltage amps. Amp
loads shown above are approximate and vary with different
motors.
Día.
93/4“
Max.
Hose
Size
3"x 60“20"
4“x 60“20“
4“x 60“20“
5“x 60"24“
6"x 60“24“
Drum
Dia. (4)
Full load amps (5) Approx.
115 Volt
1 Phase
11,23.272
16.04,485
20.05.697
available
230 Volt
3 Phase
5.81.832
6.81,948
8.82.453
Not
7,6113
Ship
Wt.
Page 2
Operating Instructions and Parts Manual
Assembly
'A, A
and % Models (See Figure 1, Page 4}
1, Assembly includes the installation of the air baffle, sealing
gasket, discharge bag elbow, dust bag, hose and nozzle,
2, To install the air baffle and sealing gasket, place the unit
upside down on a cardboard covered flat area,
a. Attach the air baffle (13) as shown using included bolts,
b. Remove the paper protection from the sticky side of the
gasket (12) and install on the underside of drum lid/guard
assembly (11), Surface should be clean and dry before
application,
3, Attach bag elbow, filter bag, hose and nozzle,
a. Place the unit right-side up on your container and attach
the discharge bag elbow (4) on the discharge of the
blower as shown in the illustration. Insert and tighten the
included sheet metal screws,
b. Clamp the dust bag (9) on the other end of the elbow
using the clamp enclosed (6),
c. Mount sheet metal reducing adapter (10) to the inlet on
top of drum lid/guard assembly using the squeeze iug to
secure, (li HP Model only),
d. Clamp suction hose (7) to reducing adapter or inlet with
adjustable clamp (8) provided.
e. Clamp nozzle (14) to suction hose with clamp (8),
1, lii, 2 and 3HP Models (See Figure 2, Page 5)
1. Assembly includes the installation of the intake cylinder,
deflector elbow, sealing gasket, discharge bag elbow, dust
bag, hose and nozzle.
2. To install the intake cylinder, deflector elbow and sealing
gasket, place the unit upside down on a cardboard covered
flat area.
a. The deflector elbow (9B) is attached as shown by
removing the two nuts installed at the factory.
b. The intake cylinder (13) is attached as shown using
1/4-20 bolts supplied.
c. Remove the paper protection from the sticky side of the
sealing gasket (11) and install on the underside of the
drum lid (10).
3. Attach bag elbow, filter bag, hose and nozzle (except
3HP Model)*.
a. Place the unit right-side-up on your container and attach
the discharge bag elbow (3A) on the discharge of the
blower as shown in the illustration, insert and tighten the
included sheet metal screws.
b. The dust bag is attached to the removable elbow sleeve
(3C). (This sleeve slips over the end of the elbow and is
held in place with snap-latches.) Clamp the dust bag (8)
to the sleeve (3C) using the clamp (14) enclosed.
IMPORTANT! The edge of the dust bag should be
approximately 1/4" below the flange on fhe sleeve so that
the snap-latches can close completely. If the fabric is too
close to the flange, the snap-latch will rest on the fabric,
and not fully retain the dust bag.
Slip the 6" diameter 0-ring (3B) over the end of the
elbow (ЗА) and seat against the retaining rib. With snaplatches in a raised position, slide the sleeve (3C) with
attached bag onto the end of the elbow with a slight
twisting motion until tight against the O-ring. Snap the
latches down. (To remove the dust bag for emptying,
snap up the latches and remove the sleeve; reinstall as
above).
c. Mount the sheet metal reducing adapter (7) on the inlet
elbow (9A) using the squeeze lug to secure.
(1HP Model only).
d. Clamp the suction hose (5) to the reducing adapter or
inlet elbow using the adjustable clamp (6) provided.
e. Clamp nozzle (12) to suction hose with damp (6).
Installation
Place the assembled dust collector on the correct diameter
drum (not included). Plastic containers should not be used
as they cannot support the weight of the collector.
Place Vj, 'A, and % HP Models on a container having a diameter
of 191i"-20!i".This includes 30-gallon galvanized garbage
cans, or 30-35 gallon open top steel or fiber drums. Do not use
plastic drums.
Place 1, Ti, 2 and 3 HP Models on a container having a
diameter range of 23'-24", such as a standard 55-gallon steel
or fiber drum. Do not use plastic drums.
Check motor rotation on 3-phase power connections; the
cooling fan on the motor should turn clockwise as observed
from above. An electrician can correct rotation by
interchanging any two (3-phase) power lead wires.
Operation
Attach the dust collector inlet hose directly to the connector
built into the dust producing tool. If no built-in connector,
position a hose-end mounted nozzle where it will collect the
NOTE: Check the recommendation of the tool
dust.
manufacturer for the required CFM air flow. The CPM listed in
the specifications for your collector should be greater than the
required CFM to ensure dust collection. See page 7.
Empty the dust collection drum when it becomes half full; if too
full, all dust will be carried into the dust bag.
* See page 6 for filter bag attachment for 3HP Model,
Page 3
Operating Instructions and Parts Manual
Estimate 2 CFM reduction in air flow for each foot of duct; 15
CFM reduction for each 90’ curved bend. Pneumatic
conveyance of wood dust requires a minimum air velocity of
3500 FPM in the hose or duct; higher for heavier materials,
CFM must not be reduced below the level required to provide
this air velocity. ,
Maintenance
A DANGER
disconnect or lock out from power source and let motor
come to a complete stop before inspecting, moving or
servicing.
A WARNING
Disconnect or lock out from power source and let mofor
come to a complete stop before inspecting, moving or
servicing.
MOTOR
The bearings on the electrical motor are lubricated and sealed
for life, so they need no lubrication during use. Keep the motor
clean as excessive dirt may prevent proper cooling. Use no
more than 50 psi air to blow off excessive dirt.
A CAUTION
BLOWER WHEEL AND STEEL COMPONENTS
The cast aluminum blower wheel and steel components are
maintenance free and should not require any maintenance
during the life of the unit.
High voltage electrical power can
cause severe injury or death. Always
High speed rotating equipment can
cause severe persona/ injury.
Wear eye protection while using an
air hose for cleaning.
If a vibrafion should develop, it may indicate excessive wear or
damage to the blower wheel. In this case, with the motor
turned OFF and LOCKED OUT, inspect the blower wheel. If
any damaged or excessively worn areas are noted, replace
the blower wheel.
A WARNING
Do not operate the dust collector
with a damaged or severely worn
blower wheel. The wheel may disintegrate at operating
speed and high speed fragments may cause death or
severe personal injury and property damage.
FILTER BAG (DO NOT REMOVE WHILE UNIT IS RUNNING)
Periodically check the filter bag for worn or damaged areas.
Replace the bag if worn or damaged areas are found.
A CAUTION
Do not operate with a worn or
damaged filter bag as escaping dust
could lead to respiration (breathing) problems and/or eye
damage or blindness.
If the interior surface of the bag becomes dirty and a
noticeable drop-off in air flow develops, the bag may need to
be cleaned. Disconnect motor or lock out from power source.
Remove the bag and turn inside out. Use low pressure air to
dislodge surface dust. If tlqe dust is lodged below the surface,
the bag may be washed. Wash using a cold water, gentle
cycle, and line dry. If the bag becomes dirty again very quickly,
another fabric type may be needed.
Do not wash felt fabric filter bags which have a surface
coating; gently rinse the coating with water.
SYMPTOM
Unit will not operate.
Low suction or flow
rate.
'Tighten wheel set screws to 165 inch-pounds
1. Improper electrical connection.
2. Blower wheel loose.
1. Incorrect rotation.
2. Suction hose too long.
3. Dust bag dirty.
Troubleshooting Chart
POSSIBLE CAUSE(S)
(DO NOT REMOVE WHILE UNIT
IS RUNNING)
CORRECTIVE ACTION
1. Turn power OFF - assure unit is wired per
instructions. Check and replace fuse or
circuit breaker as needed but do not
oversize for the circuit.
2. Turn unit OFF. Disconnect power cord. Turn
unit over & spin wheel by hand. Reposition
and tighten set screws if necessary.*
1. Turn unit OFF and observe motor cooling
wheel rotation as it stops. Rewire correctly
if necessary.
2. Place unit closer to dust source and
shorten hose.
3. Clean dust bag. Wash cotton or knit filter
bags in standard washer, line dry. Do not
wash internally coated felt bags; gently
rinse coating with clear water. Replace bag
if needed.
Page 4
Operating Instructions and Parts Manual
Fig.i
Replacement Parts List for Vs, V2 and ^/4 HP Models
8Bolt, 1/4-20 X 1..'2" Hex Head
6Flat washer, 1/4"
Motor, 3 Phase, TEFC
230/460 Volt, 60 Hz.
Motor, 1 Phase, EXP
115/230 Volt. 60 Hz.
Motor, 3 Phase, EXP
230/460 Volt. 60 Hz.
Switch, 115V. Only
Housing, Blower & Guard
(3A, 3B & 3C, See noto 3)
Elbow, Bag ; 51269
Clamp, Dust Bag
Hose, PVC Inlet
Clamp, Hose & Nozzle
Bag, Dust (standard)
1 ! Reducer. Inlet {1/3 HP only)51048
1 . Lid / Intel Guard Assembly
1 Gasket, Lid
Baffle
Nozzle, Square
Bolt, 3/8-16 X 1/2" Hex Head
Bolt. 1/4-20 X 3/4" Hex Head
Hex Nut. 1/4-20
14
Guard. Discharge (only) 29330
Part Number lor Model
VsHPV2HP
—
37753 1 37754
(1) (1)
37104 1 37154 37207
37102
37105
■■
34025DC34025DC
5500102
3137931379
3162331624
310133137931379
25035
1206212062
31069
5107851078
51014
■
▲A
A
A A
A A
AA , A
AA ; A
A
37152 i 372009
37167937227
2933029330
51269
55004025530602
2503525035
——
3106931069
5101551015
■■
AA
A
3/4HP
37761
(1){2)
372193
34025DC
51269
31379
31624
12062
51078
NOTE
Part #3B, #4 and #9
must be in position at
all times.
(1) Includes 8 foot cord,
(1)
■
(2) OOP motor for old
(3) P/N includes bolt!
A Standard hardware
A
■ Order from motor
A
A
A
NOTES:
switch and 3 prong
(grounded) plug for use
on 115 Volt, 1 Phase,
60 Hertz ONLY.
3/4HP Models, with
cord plug and switch
for 115V Will be
replaced with P/N
372193 (TEFC motor)
at correct price when
ODP motor slock
runs out.
sides of stamped steel
housing with an ABS
discharge guard,
mounted. This will only
bo sold as an assembly
for liability reasons.
Only discharge guard
(3B) can be purchased
separately.
store items available
locally.
manufacturer, motor
distributor or your
nearest motor repair
shop for that brand
motor.
Dust Bag
Hose Clamps, 6“3124431244
Hose Connector, 6"51088
▲ Standard hardware store items available locally.
Ref. No. 4,5 & 6 are included with 3HP Model.
For Dust Coilector Models
IHPtoSHP
Bag Type
#HB-24X72
—
—
Select from product catalog
#HB-48X72
—
27123
A
51088
31626
—
Drum
Bag
(DB)
■drum
not included
Parts List for «DB-24X36, #DB-24X72 and #DB-48X72 Drum Bags
For Dust Collector Models
1/2 & 3/4HPIHPtoSHP
Ref.
No.
Qty.
11 .Dust BagSelect from product catalog.
2
3
4
1Hose Connector, 4"
1
3Hose Clamps, 4"31379
3Hose Clamps, 6*
1Hose, 4" dia. x 60* long31623
1Hose, 6“ dia. x 60* long—
2,3 & 4 (for 6" hose) are included with 3HP Model.
Description
Hose Connectgr, 6“
#DB-24X36 »DB-24X72
51086—
—
—
Bag Type
»DB-48X72
5108851088
——
3124431244
31626
—
—
31626
Page 7
Exhaust Volumes Required for Different Applications (1)
WOODWORKING
Min. CFM
Required
EquipmentSize
Jointer
Sander, Belt
(Horizontal)
Sander, Disc
Sander, Drum
Saw, Band
Saw, Radial
Saw, Swing
Saw, Table
Planer, Single
(1 ) The exhaust volume (CFM) requirements shown are from the
American Conference of Governmental Industrial Hygienists
(ACGIH®),
Practices, 19th Edition. Copyright 1986. Reprinted with permis
sion. Consult manual for more detailed recommendations.
Contact them at
(2) OEM's required are minimums per each equipment type. Duct
velocity should not be less than 3500 FPM to prevent wood
dust from settling in duct work.
Industrial Ventilation: A Manual of Recommended
Knife Length = Up to 6"
6-r” to 12"
■ 12+“ to 20"550
over 20“
Belt Width = Up to 6“
6+"to 9"
9+" to 14"1240 (3)
Disc Diameter = Up to 12"
12+“ to 18"
18+'' to 26''
Drum Surface = Up to 200
(in square inches) 201 to 400
401 to 700785
701 to 1400
Blade Width = Up to 2"
2+'' to 3"
3+“ to 4"
Hood behind blade =430
From port on blade guard =
Blade Diameter = Up to 20“
over 20"440
Blade Diameter = Up to 16"
16+“ to 24"440
over 24"
Variety with dado =
Knife Length = Up to 20"
20+" to 26“
www.acgih.org
350
440
800
790 (3)
900 (3)
350
450
550
350
550
1100
700 (3)
900 (3)
1350 (3)
Total =500
350
350
550
550
785
1100
(2)
70
METALWORKING
Min. CFM
Required
EquipmentSize
Buffing, Belt
Buffing, Wheel
Grinding Wheel
Wheel speeds
below 6500 sf/m
Grinding Wheel
Wheel speeds
above 6500 st/m
Belt Width = Up to 3"
Wheel Width = 2"
Wheel Width = 1"
Wheel Width = 1 “
3+" to 5"
5+" to 7"390
7+" to 9"
9+" to 11"610
11+" to 13“
(5) 3"500
4"
5"740
6"1040
(5) 1-1/2"
2"
3“500
4"610
5“880
6"1200
(5) 1-1/2"390
2"
, 3"
4"
5"1200
(4)
220
300
500
740
300
610
220
220
390
220
610
740
880
Abbreviations used in charts:
CFM = Cubic feet of air per minute
FPM = Feet per minute
sf/m = Surface feet per minute
(3) Requires 2 nozzles or hoods. CFM’s shown are total CFM for
both nozzles or hoods.
(4) For all metalworking applications, duct velocity should be at least
3500 FPM for light grinding or buffing and at least 4500 FPM for
heavy grinding or butting to prevent settling in duct work.
(5) The wheel hood should cover at least 75% of the wheel to be
considered a good enclosure.
How To Select The Proper Size Dust Collector
These dust collectors will give you excellent results in collecting wood
chips, fine dust and metal shavings, they are not designed to work in large
central system applications. These are portable units that can be moved
from machine to machine. To select the proper size Dust Collector, use the
criteria below:
1. Add the “CFM REQUIRED” for each machine per the above chart. This
is your rOMi. CFM REQUIRED.
2. Now, select the Dust Collector model from Page 1 with a "Max. CFM”
greater than your TOTAL CFM REQUIRED in step 1. If none of the
models on Page 1 have a Max. CFM greaterthanyourTOTALCFM
required, you will need more than one unit or a larger “central system”
or you will need to shut off lines (with dampers) so dust oollector is only
pulling from one line at a time (see notes 6 and 7 at right),
3. [f the unit will be in a "fixed installation” all ductwork should be sheet
metal duct Instead of flexible hose. The pressure drop through flexible
hose Is about 2-4 times that of smooth wall pipe. DO NOT use any
PVC or plastic pipe. It can deliver a severe static electric shock
caused by high velocity dust passing through it.
The Dust Coltector should be located as close to the machine as possible
and preferably no more than 10 feet away.
Use as few elbows as possible in your ductwork. The loss through one,
90° elbow is equal to approximately 10 teel of straight, smooth wall pipe.
If the dust collector will be used on more than one machine, you should
install slide gate dampers in the duct at each machine to “close off’ that
section of duct when using another machine. This will allow the dust
collector to pull from only one machine at a time and thus increase the
dust collector performance.
Typicatfy, a 1 VzHP Model will work with up to 20 total feet of duct work, a
model 2HP Model will work with up to 30 total feet of duct work and a
3HP Model will worir with up to 75-85 total feet of duct work. These
values are based on having dampers at each machine connection [as in
note 6 above) and all duct work Is smooth wall, sheet metal.
Page 8
operating instructions and Parts Manual
Limited Warranty
The seller warrants products of its own manufacture
against defects of material and workmanship under
normal use and service for a period of eighteen (18)
months from date of shipment or twelve (12) months
from date of installation, which ever occurs first. This
warranty does not apply to any of Seller’s products or
any part thereof which has been subject to ordinary wear
and tear, accident, abuse, misuse, overloading,
negligence or alteration. This warranty does not cover
systems or materials not of Seller’s manufacture.
Expenses incurred by Buyer(s) in repairing or replacing
any defective product will not be allowed except where
authorized in writing and signed by an officer of the
Seller.
The obligation of the Seller under this warranty shall be
limited to repairing or replacing RO.B. Seller’s plant, or
allowing credit at Seller’s options. THIS WARRANTY IS
EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES
EXPRESSED OR IMPLIED INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR USE AND OF ALL OTHER OBLIGATIONS AND
LIABILITIES OF THE SELLER. THE BUYER
ACKNOWLEDGES THAT NO OTHER
REPRESENTATIONS WERE MADE TO HIM OR
RELIED UPON HIM WITH RESPECT TO THE QUALITY
OR FUNCTION OF THE PRODUCT HEREIN SOLD.
The Seller shall not be liable for any special, direct,
indirect or consequential damages to Buyer(s) or anyone
else by reason of any loss or any damage to any
property or material processed by Buyer(s) with the
products or on account of the character or quality of any
property or material processed by Buyer{s) with the
product. On products furnished by Seller, but
manufactured by others, such as motors. Seller extends
the same warranty as Seller received from the
manufacturer thereof.
A DANGER
disconnect or lock out from power source and let motor
come to a complete stop before inspecting, moving or
servicing.
A WARNING
operate the collector unless the filter bag is attached;
high speed dust particles exiting from the blower outlet
can cause severe eye damage and blindness. Guards musf always be in place. Disconnect or lock out from
power source and let motor come to a complete stop
before inspecting, moving or servicing.
A, DANGER
metal dust such as Aluminum, Magnesium, Tantalum,
Titanium or Zirconium. Collecting these materials can
result in a severe explosion and/or fire resulting in death,
severe personal injury and extensive property damage.
Consult the National Fire Protection Association (NFPA)
for NFPA 484; “Standard tor Combustible Metals, Metal
Powders, and Metal Dusts, 2002 Edition”. Also, contact
your local Fire Department for assistance.
High voltage electrical power can
cause severe injury or death. Always
High speed rotating equipment can
cause severe personal injury. Do not
None of these Dust Collectors are
designed to collect any reactive
Safety Guards
All Dust Collectors have a safety guard on the discharge of
the blower housing. These guards are for your safety.
Removal of guards for any reason voids warranty and
liability. DO NOT OPERATE WITHOUT ALL GUARDS IN
PLACE.
1M-11/04, ADV.
ACE INDUSTRIAL PRODUCTS
5043 FARLIN AVE.
314-385-5178
ST. LOUIS, MO. 63115
FAX: 314-385-3254
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