Assa Abloy Yale 440F, Yale 446F, Yale 448F, Yale 441F, Yale 449F Installation Instructions Manual
440F Series
Exit Device Trim
Installation Instructions
For use with Yale Exit Devices (Wood and Metal Doors)
®
441F & 446F
Non-Handed
448F & 449F
Non-Handed
LEVER TYPE
Key In
Lever
Plain
Lever
*Field Prep: Cut tailpiece off, not to engage the device.
TRIM
441F
446F
448F
449F
Attention Installer
Any retrofit or other field modification to a fire rated opening can
potentially impact the fire rating of the opening, and Yale Locks &
Hardware makes no representations or warranties concerning what
such impact may be in any specific situation. When retrofitting any
portion of an existing fire rated opening, or specifying and installing
a new fire-rated opening, please consult with a code specialist or
local code official (Authority Having Jurisdiction) to ensure
compliance with all applicable codes and ratings.
All dimensions are in inches (mm) unless otherwise noted.
An ASSA ABLOY Group brand
Sectional Lever Trim
FUNCTION
F03 (NL)
F08
Passage
F02
F02
Key locks/unlocks lever
Lever retracts bolt(s)
ABBREVIATION
DESCRIPTION
Key retract bolt(s)
Dummy trim*
Dummy trim
PPHMS
PTHMS
REMARKS
Free wheeling lever
Free wheeling lever
Lever always active
Free wheeling lever
Rigid lever
FASTENER DESCRIPTION
PHILLIPS PAN HEAD MACHINE SCREW
PHILLIPS TRUSS HEAD MACHINE SCREW
80-8470-0441-000 (11-18)
Installation Instructions
1. Check box contents.
2. After marking door inside face for device location (Device
Instructions), transfer “Vertical Reference Centerline” from inside to
outside door face. Follow steps 2a and 2b, at right.
3. Transfer “Horizontal Reference Centerline” from inside to outside door
face.
4. Orient and align trim template, attach with tape to outside door face.
5. Spot holes and prepare door for trim.
6. Adjust trim for door thickness (as reqd).
7. Mount trim to door thru holes “B” with (2) #10-32 x 2"PTHMS supplied
as shown in Fig. 1.
Note: If installing dummy trim, continue as shown in device
instructions.
8. If required, cut trim tailpiece as shown in Fig. 2. Seat device so that
the trim tailpiece penetrates cam slot as shown in Fig. 1. Thru mount
device to trim thru holes “A” as shown in Fig. 1 using 1/4-20 PPHMS
supplied with device.
9. Continue as shown in device instructions.
INSTALLATION INSTRUCTIONS - RHR Shown*
* - Trim Assembly shipped non-handed, rotate assembly
180° for use with LHR application.
Tailpiece
For thick door applications use
60-1500-1819-059 (Ordered Separately)
secure with pin
Figure 1
Device is bolted
to trim using
holes “A” (closest
to door lock edge)
Tailpiece (T)
engages with
cross hole of
cam slot.
Cut per Fig. 2
(2) Screws and
washers bolt trim
to door using
holes “B”
Figure 2: Tailpiece Sizing
Device
Mounting
Surface
(See Note)
Trim
Tailpiece
LHR Door
Shown
Trim
Mounting
Surface
WARNING
This pr oduc t can exp ose
you to lea d which is
known to t he stat e of
California to c ause c ancer
and bir th defe cts o r other
reproductive harm. For
more informat ion go to
www.P65warnin gs.ca.g ov.
08/2 018
An ASSA ABLOY Group brand
(2) #10-32 x 2"
Truss Head
Machine Screws
5/16
Hold
(8)
Cut Line
NOTE: Measure from device mounting
surface (door face or shim surface)
80-8470-0441-000 (11-18)
2
Standard Cylinder
Each 441F and 446F Standard Trim is supplied with
one Yale® 1802 6-pin random keyed cylinder, and (2) keys.
This lever can fit any Yale 6-pin (1802, 5802) cylinder.
To re-key or exchange any of these cylinders, follow steps 3a or 3b shown below.
Figure 3a. Lever Handle Removable
1. Insert Key & rotate clockwise 45°
2. Depress retainer with tool supplied.
3. Slide Lever off trim.
(Reverse steps to re-assemble.)
Lever
Removable
Tool
Adjust lock for door thickness
(If necessary)
(Lock is packaged preadjusted for 1-3/4" (44mm) thick doors.)
Figure 3b. Interchangeable Core Cylinders
Trim levers are specific for the cylinder core used.
Levers are not removable. To remove and install the
cylinder use the control key supplied with the cylinder.
LFIC, lever for 6-pin cores, 1210 and 5210.
SFIC, lever for 6- or 7-pin cores
1-3/4" Door
2" Door
2-1/4" Door
To adjust for a thicker door.
A. Remove (2) screws from outside rose plate.
B. Slide outside rose away from lock body.
C. Adjust rose plate to desired door thickness per illustration below.
D. Fasten outside rose to lock body with (2) screws.
B
D
Slide plate to
disengage
A
An ASSA ABLOY Group brand
3
80-8470-0441-000 (11-18)
Outside Door
Face Trim
Template
1-3/8
(35)
LHR TRIM
2-1/8 (54) Dia
x 7/8 (22) Deep
HORIZONTAL
REFERENCE
441F, 446F,
448F, 449F
C
For Holes Marked “X”
See Below
"
"
"
CAUTION: Office copiers and facsimile mach-
ines may change the size of a drawing and make
the template inaccurate to use as a door marker.
If this is not the original template packed with the
trim, use only the holes on the door (do not use
template as a door marker).
1-3/8
(35)
“C”
(2) 3/8 (9.5) Dia
x 1/2 (13) Deep
7/32 (5.5) Dia Thru
VERTICAL
REFERENCE
CL(Device and Trim)
RHR TRIM
Product Support Tel 800. • www.yalelocks.com438.1951
Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company.
is a
Yale® registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their
respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication.
Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.
All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
Copyright © 2008, 2012 Yale Security Inc., an ASSA ABLOY Group company.
4
An ASSA ABLOY Group brand
80-8470-0441-000 (11-18)
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