5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598
Manual
TM
Access 800
Installation Instructions
For ML20800 TCWI1/TCIP1 Series
Mortise Lockset
Please read these instructions carefully to prevent missing important steps.
Please Note: Improper installation may result in damage to the lock and void the factory warranty.
Important: The accuracy of the door preparation is critical for proper functioning and security of this lock.
Misalignment can cause premature wear and a lessening of security.
FM 335
(Rev. 0/2011)
123
475
8
0
*
CAUTION
6
9
#
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
TEST
FOR PROPER
OPERATION
BEFORE
CLOSING
DOOR
For installation assistance contact Corbin Russwin Inc., at 1-800-810-WIRE (9473)
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause
harmful interference to radio communications. However, there is no guarantee that interference will not occur in a par ticular i nstallation. If
this equipment does cause harmful interference to radio or television reception, which can be determine d by turning the equipment off and
on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled enviro nment. This equipment should be installed
and operated with minimum distance 20cm between the radiator and your body. This transmitter must not be co-located or operating in
conjunction with any other antenna or transmitter.
Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain
approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should
be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication.
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this
device may not cause interference, and (2) this device must accept any interference, includi ng interference that may cause undesired
operation of the device.
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to correct the interference at his own expense.
Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain
approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should
be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication.
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this
device may not cause interference, and (2) this device must accept any interference, includi ng interference that may cause undesired
operation of the device.
Warning: Changes or modifications to this unit not expressly approved by ASSA
ABLOY Inc. could void the user’s authority to operate the equipment
The Corbin Russwin Access 800 Series mortise locks are available in WiFi (WI1) and PoE (IP1)
configurations. When coupled with third party software the WI1 and IP1 offer a complete integrated
access control system. The Access 800 may be used for both indoor and outdoor applications (weather
gaskets supplied).
Hardware Specifications
Latch – Stainless Steel (Easily field reversible without disassembling lock body)
Deadbolt – Stainless Steel
Door Thickness – 1-3/4” Standard; Consult factory for other door thicknesses
Case – 12 gauge heavy duty wrought steel
Outside lever controlled by 125kHz Prox reader, 13.56MHz iCLASS reader, keypad, and/or
mechanical key
Inside lever retracts latch
BHMA Grade 1; UL Fire Listed
Outside lever for iCLASS controlled by HID iCLASS credential or other 13.56 MHz credential
(such as CSN, Chip Serial Number, read only supported, including MiFare, DesFire, and FeliCa.
Electrical Specifications:
2400 users per lock; 10,000 event audit trail
Multiple time zone and holiday access scheduling
First-In unlock configuration, either by time or by valid time or by user (selectable)
WiFi 802.11b/g
DC9V, 1.5A (6 AA Alkaline Batteries or Remote Electrical Power)
Class 2 Device, as defined by IEEE 802.3af, requires up to 7 watts over structured cabling
Verify Hand and Bevel of door. Illustrations shown are as viewed from the outside
or secure side of opening.
Left Hand
Hinges Left.
Open Inward.
"LH"
Left Hand
Reverse Bevel
Hinges Left.
Open Outward
Right Hand
Hinges Right.
Open Inward.
"RH"
"LHR"
2
Prep door according to supplied Corbin Russwin Inc. door marker.
Outside
of Door
Hole for ribbon cable
7/8"
L
.C of 1-1/2 Dia
1-1/2
1/8" Dia. holes
(2) required
Fire Stop Plate required
for fire rated doors
Slot
Attach Fire Stop Plate
Using self tapping screws
#8-32x1/2 long for wood &
metal doors
Right Hand
Reverse Bevel
Hinges Right.
Open Outward
"RHR"
The Optional Conduit is available
for Non Fire rated doors to provide
weather protection for exterior door
applications. It is included in the M99
Weatherseal Gasketing Kit when
ordered with the device. If ordered
separately, order part number
794F929.
Install conduit half with recessed
panel "Not For Use On Fire Door"
visible from outside of door.
Non Fire Rated Exterior Doors
install weather conduit.
(Hollow Doors Only)
O
N
F
E
I
S
U
R
O
F
T
O
N
R
E
D
O
O
R
4
3
Hole for
ribbon cable
Outside
of Door
Non Fire Rated Door
Installation Instructions
3
Lock Assembly Instructions
Align bevel accordingly. Engage 7/64 Allen wrench on to cap screw required for step 2
page 6. Feed connector and wires through 1 (25) dia. wire access hole. Insert lockbody
into
mortised cutout in door and hold loosely in place with (2) #12x1" lockbody screws.
7/64 Allen Wrench
Inside
of Door
Lockbody
(2) #12x1"
combination screws
5
Installation Instructions
4
Installation of Outside Escutcheon
1. For exterior applications, an optional M99 Weatherseal Gasketing Kit can be ordered when a
device is ordered. this kit includes gaskets and a conduit. When ordering the kit separately,
order part number 794F929. The gaskets may be used as a seal between the escutcheon
and the door surfaces.
2A. For fire rated doors feed ribbon cable connector and ground wire from outside escutcheon
through the fire stop plate.
2B. For non-fire rated doors, feed ribbon cable connector and ground wire from outside escutcheon
through weather seal gasket (if used), then conduit sleeve in door (not shown).
3. With outside lever horizontal, insert mounting posts into the door. Make certain
the lever spindle is properly engaged in lock. (see diagram and Note A. below)
Screw cylinder into mortise lockbody make certain the cylinder orientation is in the correct
position (see diagram below) . Using the 7/64 Allen wrench provided, hand tighten (5-10 in. lbs.)
the cap screw to prevent unscrewing of the cylinder. Turn the key to make certain that the
locking mechanism (latch, deadbolt, key) functions correctly. Tighten (2) #12 x 1" lockbody
screws. Remove Allen wrench.
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
Spindles
Keypad ribbon cable
Ground
wire
Outside
of Door
Gasket (optional)
NOTE A.
For MUSÉO Lever
collections ONLY.
Rotate adapter
b
ushing as needed
to insure horizontal
l
ever position and
maximum thread
engaging lever adapter bushing.
Use Correct Spindle Orientation
STANDARD
Lever
MUSÉO
Lever
GASKET APPLICATION:
Peel off the adhesive protective paper from
gasket. Feed Trim assembly motor harness
through gasket opening as shown and firmly
press gasket to escutcheon, aligning edge of
gasket with the edge of the escutcheon.
6
NOTE: Key and
cylinder must be
rotated as shown
CorrectIncorrect
Installation Instructions
5
Installation of Inside Escutcheon
NOTE: Connectors go on only one way. Do not offset connector and be sure they are completely seated.
1. Remove black battery cover from the eschutcheon with High Security T20 Trox bit provided.
2. Connect Ground wire to Ground terminal, Keypad ribbon cable connector to controller, lockbody
harness to motor connector, DPS conector on lockbody harness to remote power and DPS harness, and
connect remote power if applicable.
3. Align turnpiece to the vertical position.
4. Push excess keypad ribbon cable into the ribbon cable hole.
Motor connector
1
Turnpiece male switch
Keypad harness
(ribbon cable)
Ground Terminal
Remote Power
Connector
(M35 Remote Power
Wiring Harness also
available as part
No. 793F069)
Lockbody Harness
Red & Black wires
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
Controller
USE DOOR STOP.
Turnpiece
Gasket
Inside
of door
Keypad ribbon
cable
Locate (3) oval head screws
and insert through the
Escutcheon and thread
into the outside Escutcheon.
Tu
Ground
Wire
Lockbody
Harness
Male turnpiece
switch connector
GASKET APPLICATION:
Peel off the adhesive protective paper from
gasket. Feed Trim assembly motor harness
through gasket opening as shown and firmly
press gasket to escutcheon, aligning edge of
gasket with the edge of the escutcheon.
7
Installation Instructions
5
Installation of Inside Escutcheon (continued)
CAUTION: Do not allow lockbody harness wires to enter cylinder hole in lockbody. Wire
damage and/or malfunction of the lock may occur.
1. Turn inside lever to the horizontal position and rotate the turnpiece to the vertical position. Slide
onto spindle halfway. With inside escutcheon resting on spindle, be certain that all keypad ribbon
cable will remain inside ribbon cable hole, and that ground wire will not get pinched once
escutcheon is mounted. Escutcheon will not fit flush on door otherwise.
2. Insert 3 #10-24 screws through inside escutcheon and thread loosely into outside escutcheon. Check
operation of both inside and outside levers and make sure the turnpiece and key still operate the
latch and deadbolt correctly. If lock function is satisfactory, fully tighten the bottom two screws.
Check operation of both levers again. If levers move freely, tighten top screw. If levers do not move
freely, loosen bottom screws and realign the escutcheons until proper operation is obtained.
Inside
of door
Lockbody harness - Feed excess
wire back into the mortise of the
door between the door cavity and
lockbody. Do not feed excess
wires into the cylinder hole of
the lock.
8
Installation Instructions
6
Installation of Armored Front Plate
1.Install armored front plate using two #8-32 x 1/4"screws provided.
Lockbody screws
Armored Front Plate
Front Plate
screws
9
Installation Instructions
7
Battery Installation
1. Remove battery keeper by lifting top tab and pulling away from the unit.
2. Install (6) AA Batteries into controller compartment being careful to align +/- polarity
properly.
3. Install Battery Keeper by first inserting bottom tabs in bottom slots of controller. Lift the
top tab over batteries and snap into position.
4. Attach battery cover to inside controller escutcheon making sure to line up tabs with
retaining slots in battery cover. Secure with security screw using security T20 bit.
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
TEST
FOR PROPER
OPERATION
BEFORE
CLOSING
DOOR
Battery Keeper
Bottom Tabs
Top Tab
Tabs
Battery Polarity
Retaining Slots
Security Screw
T20 bit
10
5) Operational Check
8
Lock Operational Check For devices with cylinders:
1. Insert key into cylinder and rotate. (There should be no friction against lock case, wire
harness or any other obstructions)
2. The key will retract the latch, key should rotate freely. If the deadbolt is thrown, the key will
first retract the deadbolt and then the latch. Inside lever retracts latch and deadbolt, if
provided.
Corbin Russwin, Inc. Technical Product Support:
225 Episcopal Road Corbin Russwin, Inc.
Berlin, CT 06037-4004 Phone 800-810-WIRE (9473)
www.corbinrusswin.com
copyright 2007
Canada: Assa Abloy DSS Canada
160 Four Valley Drive
Vaughun, ONT L4K 4TG
www.yalecorbin.on.ca
11
6) ML20800 Hard Wiring Instructions
6.1) Important
1. Caution: disconnect all input power before beginning installation to prevent
electrical shock and equipment damage.
2. Installer must be a trained, experienced service person.
3. All wiring must comply with applicable local electrical codes, ordinances
and regulations.
6.2) Installation Notes
6.3) ElectroLynx™ Connector System Notes:
1. With new applications, an ElectroLynx™ door harness with 8 and 4 pin connectors
will be pre-installed inside door by ASSA ABLOY door manufacturer when specified
during ordering process.
2. Wiring to pigtail harness is per facility wiring requirement. ElectroLynx™ connector
terminations and wire colors all match.
3.
If door does not have an ElectroLynx™ type door harness, cut connectors off
product and hard wire, or consult factory for appropriate mating harness.
The system is designed to be installation friendly with pluggable connectors from the
electric hinge through the door to the rail. The only wiring required is to the loose wires
on the pigtail harness assembly on the frame side of the electric hinge.
IMPORTANT:
The plug and receptacle connectors are designed to mate and lock together as shown
in the figure. Plug the connectors into each other with the locking mechanism aligned
as indicated.
Do NOT Force connectors on any other way.
Locking Mechanism
TM
Hardwiring Made Easy
Receptacle
Plug
ELECTRO
As part of their promise to provide
innovative, fast and effective, and higher
security solutions to their customers,
ASSA ABLOY Group companies offer
ElectroLynx™, a universal quick-connect
system that simplifies the electrification of
t
he door opening.
ElectroLynx™ is a registered trademark of
ASSA ABLOY North America, Inc.
12
6) ML20800 Hard Wiring Instructions
ELECTRO
13
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