THE INFORMATION SHOWN ON THIS PAGE IS ESSENTIAL FOR THE CORRECT INTERPRETATION OF WHAT HAS
BEEN EXPOSED IN THIS BOOKLET.
Symbols
The following symbols are used in this booklet:
Read carefully before use.
Information note.
ATTENTION, the information highlighted by
this symbol is very important.
DANGER, the information highlighted by
this symbol concerns environments with
a potentially explosive atmosphere or the
presence of corrosive substances and salt
fog.
This symbol highlights the recommended
tightening torques to guarantee the degree
of protection of the product and to prevent it
from breaking.
Orientation and type of operators
Small notch
Large notch
The operators’ housing holes follow the diagram shown
in the figure (vertical).
ATTENTION
IT IS DANGEROUS TO OPERATE THE
PUSH-BUTTONS AT THE SAME TIME
Tools required (not supplied)
Phillips
screwdriver
Flathead
screwdriver
Torque screwdriver with its
Contact block with spring terminals
flat and Phillips heads
ScissorsPCF key (to
be purchased
separately)
Insert the flathead screwdriver into
the opening (a) and turn it half a
turn. Insert the end of the cable
into the opening (b) and remove
the screwdriver to lock the end of
the cable. In detail, the mechanical
action of the screwdriver on (c)
opens (d) and allows to insert the
end of the cable.
Wrench 33mm
MAN0007-EN / 20.11.20192
TECHNICAL CARACHTERISTICS
Pendant station technical data
Compliant to standardsIEC / EN60947-5-1
MaterialPP
Material groupII
Pollution class3
Temperatureoperating
storage
Climate resistanceIEC68 part 2-3
IEC68 part 2-30
Cable entrycable gland M20
Weight120 ... 314 g
Versions
• TLP1.EPP - TLP1.ESR
• TLP2
• TLP3.B - TLP3.D
• TLP4.E - TLP4.C
-25°C ... +70°C
-30°C ... +70°C
hot damp
unsettled hot damp
Compliance and certifications
• 2014/35/UE
• 2011/65/UE RoHS
• EN 60947-1 (2007/A1 : 2011/A2 : 2014)
• EN 60947-5-1 (2004/A1 : 2009/AC : 2004/AC : 2005
EN ISO 13850 2015)
• EN60204-1 (2006/A1 : 2009)
• EN-ISO 13849-1 (2015)
• EN ISO 13849-2 (2012)
• EN 60529 (1991/A1 : 2000/A2 : 2013)
MAN0007-EN / 20.11.20193
Dimensions
Dimensions in mm
Drawing NOT in scale
8027
80
64
64
70
52
70
TLP1.EPP
80
80
25
15016
27
7080
1347
TLP3.B
52
25
27
16
115
27
7
99
TLP1.ESR
52
7060
TLP2
52
25
25
15016
27
7080
1347
TLP3.D
52
25
MAN0007-EN / 20.11.20194
Dimensions in mm
Drawing NOT in scale
18516
7060
1697
18516
1697
7080
27
52
27
TLP4.ETLP4.C
25
52
25
MAN0007-EN / 20.11.20195
STANDARD VERSIONS
TLP1.EPPTLP1.ESR
TLP2
TLP3.BTLP3.D
Standard button / contact
combination
PCW01 (NC)
red
MAN0007-EN / 20.11.20196
TLP4.ETLP4.C
PCW10 (NC)
green
STANDARD VERSIONS WIRING
Loosen the screws
1
(a) to remove the
bottom (b) of the
pendant station.
1a
Loosen the cable
2
clamp nut with a 33
mm wrench and insert
a cable suitable for the
wiring to be carried
out.
ATTENTION
The illustrations show a pendant station of
TLP4... series: the same operations are valid
for the other pendant stations.
ATTENTION
1b
3
2
The sections that can be connected
to the contact blocks are shown in the
paragraph “CHARACTERISTICS OF
CONTACT BLOCKS FOR STANDARD
VERSIONS” on page 8.
Wire the contact blocks following the
3
procedure “Contact block with spring
terminals” on page 2.
Tighten the cable clamp
4
with a 33 mm wrench.
TIGHTENING TORQUE
1.2-1.4 N×m
10.6-12.4 lb×in
ATTENTION
Is shown the wiring of
a push-button panel
with only one contact
element per key. The
procedure is identical for
2 or 3 contact elements
per key.
Refit the bottom of the
5
pendant station and screw
it in place.
TIGHTENING TORQUE
1.3-1.7 N×m
11.5-15 lb×in
4
5
MAN0007-EN / 20.11.20197
PCW01
CHARACTERISTICS OF CONTACT BLOCKS
NC
Red
27
21
Contact block
with spring
terminals
FunctionsScheme
1038
01.56 mm
Rated insulation voltageUi690 V *
Rated impulse withstand voltageUimp4 kV *
Frequency50/60 Hz *
Rated thermal currentIth16 A *
Rated operating currentIthe10 A
Rated operating currentIe
AC-15 alternate current
DC-13 direct current
Conditional short circuit withstand current1000 A *
Fuses rating gG10 A * - 500 V
Contact insulation resistance≤ 25 mΩ
Switching mechanismslow break double gap contacts
Positive operationNC contact block
Operating force4 N
Electric durability AC-15
Terminal typeM3.5 screw
Terminal capactityNo. 1 or 2 flexible and solid conductor 1... 2.5 mm²
2460110240400440500690V
16*1255*444*2*A
244860110250V
22*1*0.40.4*A
123A
1.50.50.25millions of cycles
21
UL508 characteristics
Rated insulation voltageUi10 A - 600 V ac / 2.5 A - 125 V dc
Rated impulse withstand voltageUimpA600 - Q600
* IMQ approved values
MAN0007-EN / 20.11.20198
PCW10
NO
Green
Contact block
with spring
terminals
FunctionsScheme
03.56 mm
27
21
1038
43
Rated insulation voltageUi690 V *
Rated impulse withstand voltageUimp4 kV *
Frequency50/60 Hz *
Rated thermal currentIth16 A *
Rated operating currentIthe10 A
Rated operating currentIe
AC-15 alternate current
DC-13 direct current
Conditional short circuit withstand current1000 A *
Fuses rating gG10 A * - 500 V
Contact insulation resistance≤ 25 mΩ
Switching mechanismslow break double gap contacts
Operating force4 N
Electric durability AC-15
Terminal typevite M3.5
Terminal capactityNo. 1 or 2 flexible and solid conductor 1... 2.5 mm²
2460110240400440500690V
16*1255*444*2*A
244860110250V
22*1*0.40.4*A
123A
1.50.50.25milioni di cicli
UL508 characteristics
Rated insulation voltageUi10 A - 600 V ac / 2.5 A - 125 V dc
Rated impulse withstand voltageUimpA600 - Q600
* IMQ approved values
MAN0007-EN / 20.11.20199
PCW02
NO
Green
Contact block
with spring
terminals
FunctionsScheme
03.56 mm
25
21
43
1038
Rated insulation voltageUi690 V *
Rated impulse withstand voltageUimp4 kV *
Frequency50/60 Hz *
Rated thermal currentIth16 A *
Rated operating currentIthe10 A
Rated operating currentIe
AC-15 alternate current
DC-13 direct current
Conditional short circuit withstand current1000 A *
Fuses rating gG10 A * - 500 V
Contact insulation resistance≤ 25 mΩ
Switching mechanismsnap break
Operating force4 N
Electric durability AC-15
Terminal typevite M3.5
Terminal capactityNo. 1 or 2 flexible and solid conductor 1... 2.5 mm²
2460110240400440500690V
16*1255*444*2*A
244860110250V
22*1*0.40.4*A
123A
1.50.50.25millions of cycles
UL508 characteristics
Rated insulation voltageUi10 A - 600 V ac / 2.5 A - 125 V dc
Rated impulse withstand voltageUimpA600 - Q600
* IMQ approved values
MAN0007-EN / 20.11.201910
TLP2K
CUSTOM
1
10
8 (typ.)
2
3
1Pendant station cover1×
2Nut M20×1.51×
3Cable clamp1×
4Pendant station base1×
5Threaded ring nut M22×11×
6Gasket1×
74 spring contact blocks support1×
The illustrations show a pendant station of TLP4...
series: the same operations are valid for the other
pendant stations.
Start the procedure
1
from the cover of the
pendant station.
1
4b (typ.)
Place the selected
4
buttons (a) and lock
them with their ring
nuts (b).
4a (typ.)
ATTENTION
Place carefully the cable clamp to
ensure the seal of the pendant station.
Assemble the cable
2
clamp (a) with the
fixing nut (b).
2b
2a
5 (typ.)
6b
Tighten the ring
5
nuts with the PCF
key.
TIGHTENING
TORQUE
2.25-2.8 N×m
20-25 lb×in
Place the selector (a)
6
and lock it with the
ring nut (b).
6a
Tighten the ring
7
nut with the PCF
key.
7
3
Close the nut with a
3
33mm wrench; do
not tighten the screws
completely to facilitate
wiring (optional).
MAN0007-EN / 20.11.201917
TIGHTENING
TORQUE
2.25-2.8 N×m
20-25 lb×in
Coupling plates
8c
Position the mushroom operator
8
(a) interposing the o-ring (b) and
lock it with the ring nut (c).
Tighten the ring nut
9
with the PCF key.
8b
8a
9
TIGHTENING
TORQUE
2.25-2.8 N×m
20-25 lb×in
10a
10b
10
12
Place the coupling plates (a)
and the fixing screws (b).
Tighten the fixing
11
screws.
11
TIGHTENING TORQUE
1.4-1.6 N×m
12.4-14 lb×in
Contact blocks
Install the contact block by
12
MAN0007-EN / 20.11.201918
pushing it into the desired
position on the coupling plate.
13
Install all other chosen
13
contact blocks.
Wiring
ATTENTION
Wiring is optional and can be carried out later.
Close the pendant station
15a
15
15b
Assemble the pendant
station body (a) and
the pendant station
base (b).
ATTENTION
Wire as shown in the paragraph “STANDARD
VERSIONS WIRING” on page 7
ATTENTION
The sections that can be connected to the
contact blocks are shown in the paragraph
“CHARACTERISTICS OF CONTACT BLOCKS
FOR STANDARD VERSIONS” on page 8 e nel
paragrafo “CHARACTERISTICS OF ADDITIONAL
CONTACT BLOCKS” on page 20
Pendant station base
14
16
16
Tighten the
fixing screws of
the base of the
pendant station.
TIGHTENING
TORQUE
1.3-1.7 N×m
11.5-15 lb×in
Place the sealing
14
ATTENTION
Carefully position the sealing gasket to ensure
tightness.
MAN0007-EN / 20.11.201919
gasket into the groove.
PCWAD
CHARACTERISTICS OF ADDITIONAL CONTACT BLOCKS
Yellow
Contact block
with screw
terminals
Power supplyPCW5L12
PCW5L24
PCW5L48
PCW5L110
PCW5L220
35
22
1040
Scheme
X1X2
AC/DC 12 V
AC/DC 24 V
AC/DC 48 V
AC/DC 110 V
AC 220 V
PCWAD
Yellow
Contact block
with screw
terminals
Light bulb non
included
ConnectionBA9s
Power supplymax400 V
Absorbed powermax2.4 W
31
22
1040
Scheme
X1X2
MAN0007-EN / 20.11.201920
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