ASI-Automation Systems Interconnect TLP Data Sheet

ASI

Automation Systems Interconnect, Inc

Innovative Interconnect and Interface Solutions

Pendant/Fixed Stations

TLP

ASI

Automation Systems Interconnect, Inc

Innovative Interconnect and Interface Solutions

ASI

Automation Systems Interconnect, Inc

Innovative Interconnect and Interface Solutions

Pendant/Fixed Stations

TLP

IMPORTANT INFORMATION

(a)

(c)

(d)

(b)

THE INFORMATION SHOWN ON THIS PAGE IS ESSENTIAL FOR THE CORRECT INTERPRETATION OF WHAT HAS
BEEN EXPOSED IN THIS BOOKLET.

Symbols

The following symbols are used in this booklet:

Read carefully before use.

Information note.

ATTENTION, the information highlighted by
this symbol is very important.

DANGER, the information highlighted by
this symbol concerns environments with
a potentially explosive atmosphere or the
presence of corrosive substances and salt
fog.

This symbol highlights the recommended
tightening torques to guarantee the degree
of protection of the product and to prevent it
from breaking.

Orientation and type of operators

Small notch

Large notch

The operators’ housing holes follow the diagram shown
in the figure (vertical).

ATTENTION

IT IS DANGEROUS TO OPERATE THE
PUSH-BUTTONS AT THE SAME TIME

Tools required (not supplied)

Phillips

screwdriver

Flathead

screwdriver

Torque screwdriver with its

Contact block with spring terminals

flat and Phillips heads

Scissors PCF key (to

be purchased

separately)

Insert the flathead screwdriver into
the opening (a) and turn it half a
turn. Insert the end of the cable
into the opening (b) and remove
the screwdriver to lock the end of
the cable. In detail, the mechanical
action of the screwdriver on (c)
opens (d) and allows to insert the
end of the cable.

Wrench 33mm

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TECHNICAL CARACHTERISTICS

Pendant station technical data

Compliant to standards IEC / EN60947-5-1
Material PP
Material group II
Pollution class 3
Temperature operating

storage

Climate resistance IEC68 part 2-3

IEC68 part 2-30
Cable entry cable gland M20
Weight 120 ... 314 g

Versions

• TLP1.EPP - TLP1.ESR

• TLP2

• TLP3.B - TLP3.D

• TLP4.E - TLP4.C

-25°C ... +70°C

-30°C ... +70°C
hot damp

unsettled hot damp

Compliance and certifications

• 2014/35/UE

• 2011/65/UE RoHS

• EN 60947-1 (2007/A1 : 2011/A2 : 2014)

• EN 60947-5-1 (2004/A1 : 2009/AC : 2004/AC : 2005
EN ISO 13850 2015)

• EN60204-1 (2006/A1 : 2009)

• EN-ISO 13849-1 (2015)

• EN ISO 13849-2 (2012)

• EN 60529 (1991/A1 : 2000/A2 : 2013)

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Dimensions

Dimensions in mm
Drawing NOT in scale

8027

80

64

64

70

52

70

TLP1.EPP

80

80

25

150 16

27

70 80

134 7

TLP3.B

52

25

27

16

115

27

7

99

TLP1.ESR

52

70 60

TLP2

52

25

25

150 16

27

70 80

134 7

TLP3.D

52

25

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Dimensions in mm
Drawing NOT in scale

185 16

70 60

169 7

185 16

169 7

70 80

27

52

27

TLP4.E TLP4.C

25

52

25

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STANDARD VERSIONS

TLP1.EPP TLP1.ESR

TLP2

TLP3.B TLP3.D

Standard button / contact
combination

PCW01 (NC)

red

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TLP4.E TLP4.C

PCW10 (NC)

green

STANDARD VERSIONS WIRING

Loosen the screws

1

(a) to remove the
bottom (b) of the
pendant station.

1a

Loosen the cable

2

clamp nut with a 33
mm wrench and insert
a cable suitable for the
wiring to be carried
out.

ATTENTION

The illustrations show a pendant station of
TLP4... series: the same operations are valid
for the other pendant stations.

ATTENTION

1b

3

2

The sections that can be connected
to the contact blocks are shown in the
paragraph “CHARACTERISTICS OF
CONTACT BLOCKS FOR STANDARD
VERSIONS” on page 8.

Wire the contact blocks following the

3

procedure “Contact block with spring
terminals” on page 2.

Tighten the cable clamp

4

with a 33 mm wrench.

TIGHTENING TORQUE

1.2-1.4 N×m

10.6-12.4 lb×in

ATTENTION

Is shown the wiring of
a push-button panel
with only one contact
element per key. The
procedure is identical for
2 or 3 contact elements
per key.

Refit the bottom of the

5

pendant station and screw
it in place.

TIGHTENING TORQUE

1.3-1.7 N×m

11.5-15 lb×in

4

5

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PCW01

CHARACTERISTICS OF CONTACT BLOCKS

NC
Red

27

21

Contact block
with spring
terminals

Functions Scheme

1038

0 1.5 6 mm

Rated insulation voltage Ui 690 V *
Rated impulse withstand voltage Uimp 4 kV *
Frequency 50/60 Hz *
Rated thermal current Ith 16 A *
Rated operating current Ithe 10 A

Rated operating current Ie

AC-15 alternate current

DC-13 direct current

Conditional short circuit withstand current 1000 A *
Fuses rating gG 10 A * - 500 V
Contact insulation resistance ≤ 25 mΩ
Switching mechanism slow break double gap contacts
Positive operation NC contact block
Operating force 4 N
Electric durability AC-15

Terminal type M3.5 screw
Terminal capactity No. 1 or 2 flexible and solid conductor 1... 2.5 mm²

24 60 110 240 400 440 500 690 V
16* 12 5 5* 4 4 4* 2* A

24 48 60 110 250 V
2 2* 1* 0.4 0.4* A

1 2 3 A

1.5 0.5 0.25 millions of cycles

2 1

UL508 characteristics

Rated insulation voltage Ui 10 A - 600 V ac / 2.5 A - 125 V dc
Rated impulse withstand voltage Uimp A600 - Q600

* IMQ approved values

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PCW10

NO
Green

Contact block
with spring
terminals

Functions Scheme

0 3.5 6 mm

27

21

1038

4 3

Rated insulation voltage Ui 690 V *
Rated impulse withstand voltage Uimp 4 kV *
Frequency 50/60 Hz *
Rated thermal current Ith 16 A *
Rated operating current Ithe 10 A

Rated operating current Ie

AC-15 alternate current

DC-13 direct current

Conditional short circuit withstand current 1000 A *
Fuses rating gG 10 A * - 500 V
Contact insulation resistance ≤ 25 mΩ
Switching mechanism slow break double gap contacts
Operating force 4 N
Electric durability AC-15

Terminal type vite M3.5
Terminal capactity No. 1 or 2 flexible and solid conductor 1... 2.5 mm²

24 60 110 240 400 440 500 690 V
16* 12 5 5* 4 4 4* 2* A

24 48 60 110 250 V
2 2* 1* 0.4 0.4* A

1 2 3 A

1.5 0.5 0.25 milioni di cicli

UL508 characteristics

Rated insulation voltage Ui 10 A - 600 V ac / 2.5 A - 125 V dc
Rated impulse withstand voltage Uimp A600 - Q600

* IMQ approved values

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PCW02

NO
Green

Contact block
with spring
terminals

Functions Scheme

0 3.5 6 mm

25

21

4 3

1038

Rated insulation voltage Ui 690 V *
Rated impulse withstand voltage Uimp 4 kV *
Frequency 50/60 Hz *
Rated thermal current Ith 16 A *
Rated operating current Ithe 10 A

Rated operating current Ie

AC-15 alternate current

DC-13 direct current

Conditional short circuit withstand current 1000 A *
Fuses rating gG 10 A * - 500 V
Contact insulation resistance ≤ 25 mΩ
Switching mechanism snap break
Operating force 4 N
Electric durability AC-15

Terminal type vite M3.5
Terminal capactity No. 1 or 2 flexible and solid conductor 1... 2.5 mm²

24 60 110 240 400 440 500 690 V
16* 12 5 5* 4 4 4* 2* A

24 48 60 110 250 V
2 2* 1* 0.4 0.4* A

1 2 3 A

1.5 0.5 0.25 millions of cycles

UL508 characteristics

Rated insulation voltage Ui 10 A - 600 V ac / 2.5 A - 125 V dc
Rated impulse withstand voltage Uimp A600 - Q600

* IMQ approved values

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TLP2K

CUSTOM

1

10

8 (typ.)

2

3

1 Pendant station cover 1×
2 Nut M20×1.5 1×
3 Cable clamp 1×
4 Pendant station base 1×
5 Threaded ring nut M22×1 1×
6 Gasket 1×
7 4 spring contact blocks support 1×

5

9

7

6

8 Self-tapping screw 4×30 partial thread 4×
9 Self-tapping screw 3.5×9.5 2×
10 O-ring 1×

Components excluded that must be ordered separately:

• Operators

• Contact blocks

4

TLP3K

1

5 (typ.)

8 (typ.)

2

3

1 Pendant station cover 1×
2 Nut M20×1.5 1×
3 Cable clamp 1×
4 Pendant station base 1×
5 Threaded ring nut M22×1 2×
6 Gasket 1×
7 Coupling plate with 2 holes 1×

11

6

10

9

7

8 Self-tapping screw 4×30 partial thread 4×
9 Self-tapping screw 3.5×9.5 2×
10 Bottom mechanical interlock 16 A 1×
11 Top mechanical interlock 16 A 1×

Components excluded that must be ordered separately:

• Operators

• Contact blocks

4

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TLP3K

1

10

8 (typ.)

5 (typ.)

11

12

2

3

9

9

6

4

1 Pendant station cover 1×
2 Nut M20×1.5 1×
3 Cable clamp 1×
4 Pendant station base 1×
5 Threaded ring nut M22×1 3×
6 Gasket 1×
7 Coupling plate with 3 holes 1×
8 Self-tapping screw 4×30 partial thread 4×
9 Self-tapping screw 3.5×9.5 4×
10 O-ring 1×
11 Bottom mechanical interlock 16 A 1×
12 Top mechanical interlock 16 A 1×

Components excluded that must be ordered separately:

• Operators

• Contact blocks

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TLP4K

1

10

8 (typ.)

5 (typ.)

11

9

9

12

2

3

6

4

1 Pendant station cover 1×
2 Nut M20×1.5 1×
3 Cable clamp 1×
4 Pendant station base 1×
5 Threaded ring nut M22×1 4×
6 Gasket 1×
7 Coupling plate with 2 holes 2×
8 Self-tapping screw 4×30 partial thread 4×
9 Self-tapping screw 3.5×9.5 4×
10 O-ring 1×
11 Bottom mechanical interlock 16 A 2×
12 Top mechanical interlock 16 A 2×

Components excluded that must be ordered separately:

• Operators

• Contact blocks

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OPERATORS

Operators without wording (code PL...)

PL005019 PL005004 PL005020 PL005005 PL005031 PL005016 PL005027 PL005012

PL005028 PL005013 PL005032 PL005017 PL005023 PL005008 PL005024 PL005009

PL005033 PL005018 PL005001 PL005002 PL005003

Pair with the contact block with the
matching label

Symbols according to

FEM9.941. Customized

engraving available on

minimum quantity request.

A

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Neutral operators (code PL...)

PL005034 (blue) PL005035 (white) PL005036 (black) PL005037 (red) PL005038 (green) PL005039 (yellow)

Pair with the contact block with the
matching label

A

Gems

PL008001 (red) PL008002 (green) PL008003 (yellow) PL008004 (blue) PL008005 (white)

Mushrooms and selectors

Emergency

mushroom Ø40

momentary

PL013003

Emergency

mushroom Ø40 key

unlock

PPFN1C4NX

Emergency

mushroom Ø30

rotation unlock

PL013001

with vision

Emergency

mushroom Ø30

rotation unlock

Pair with the contact block with the
matching label

Pair with the contact block with the
matching label

Handle selector

PL013002

standard

PL007001

0-1 / 90°
PL007002
1-0-2 / 45°
PL007003

1>0<2 / 45°

Handle selector

with removable key

PL006001

0-1 / 90°
PL006002
1-0-2 / 45°
PL006004

1>0<2 / 45°

B

A

in “0”

Other components

/

Hole plug

PL015001

MAN0007-EN / 20.11.2019 15

Fixing key

PCF

CONTACT BLOCK

Contact blocks

NC

PCW01

Lights

PCW5L12 (AC/DC 12 V)
PCW5L24 (AC/DC 24 V)
PCW5L48 (AC/DC 48 V)

PCW5L110 (AC/DC 110 V)

PCW5L220 (AC 220 V)

NO

PCW10

PCWAD

Pair with the operator
with the matching label

Pair with the operator
with the matching label

A

B

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CUSTOM PENDANT STATION ASSEMBLY

Cable clamp Operators

ATTENTION

The illustrations show a pendant station of TLP4...
series: the same operations are valid for the other
pendant stations.

Start the procedure

1

from the cover of the
pendant station.

1

4b (typ.)

Place the selected

4

buttons (a) and lock
them with their ring
nuts (b).

4a (typ.)

ATTENTION

Place carefully the cable clamp to
ensure the seal of the pendant station.

Assemble the cable

2

clamp (a) with the
fixing nut (b).

2b

2a

5 (typ.)

6b

Tighten the ring

5

nuts with the PCF
key.

TIGHTENING

TORQUE

2.25-2.8 N×m
20-25 lb×in

Place the selector (a)

6

and lock it with the
ring nut (b).

6a

Tighten the ring

7

nut with the PCF
key.

7

3

Close the nut with a

3

33mm wrench; do

not tighten the screws
completely to facilitate
wiring (optional).

MAN0007-EN / 20.11.2019 17

TIGHTENING

TORQUE

2.25-2.8 N×m
20-25 lb×in

Coupling plates

8c

Position the mushroom operator

8

(a) interposing the o-ring (b) and
lock it with the ring nut (c).

Tighten the ring nut

9

with the PCF key.

8b

8a

9

TIGHTENING

TORQUE

2.25-2.8 N×m
20-25 lb×in

10a

10b

10

12

Place the coupling plates (a)

and the fixing screws (b).

Tighten the fixing

11

screws.

11

TIGHTENING TORQUE

1.4-1.6 N×m

12.4-14 lb×in

Contact blocks

Install the contact block by

12

MAN0007-EN / 20.11.2019 18

pushing it into the desired
position on the coupling plate.

13

Install all other chosen

13

contact blocks.

Wiring

ATTENTION

Wiring is optional and can be carried out later.

Close the pendant station

15a

15

15b

Assemble the pendant

station body (a) and
the pendant station
base (b).

ATTENTION

Wire as shown in the paragraph “STANDARD
VERSIONS WIRING” on page 7

ATTENTION

The sections that can be connected to the
contact blocks are shown in the paragraph
“CHARACTERISTICS OF CONTACT BLOCKS
FOR STANDARD VERSIONS” on page 8 e nel
paragrafo “CHARACTERISTICS OF ADDITIONAL
CONTACT BLOCKS” on page 20

Pendant station base

14

16

16

Tighten the

fixing screws of
the base of the
pendant station.

TIGHTENING

TORQUE

1.3-1.7 N×m

11.5-15 lb×in

Place the sealing

14

ATTENTION

Carefully position the sealing gasket to ensure
tightness.

MAN0007-EN / 20.11.2019 19

gasket into the groove.

PCWAD

CHARACTERISTICS OF ADDITIONAL CONTACT BLOCKS

Yellow

Contact block
with screw
terminals

Power supply PCW5L12

PCW5L24
PCW5L48
PCW5L110
PCW5L220

35

22

1040

Scheme

X1 X2

AC/DC 12 V
AC/DC 24 V
AC/DC 48 V
AC/DC 110 V
AC 220 V

PCWAD

Yellow

Contact block
with screw
terminals

Light bulb non
included

Connection BA9s
Power supply max 400 V
Absorbed power max 2.4 W

31

22

1040

Scheme

X1 X2

MAN0007-EN / 20.11.2019 20