Ashley DVAG11, DVAG17, DVAG30 User Manual

MODELS: DVAG11 / DVAG17 / DVAG30
CALIFORNIA PROPOSITION 65 WARNING:
This product can expose you to chemicals including carbon monoxide, which is known to the State of California to cause cancer, birth defects and/or other
reproductive harm. For more information, go to www.P65warnings.ca.gov
Ce produit peut vous exposer à des agents chimiques, y compris au monoxyde de carbone, lesquels sont reconnus dans l’État de la Californie comme causant le cancer et des malformations congénitales ou autres dommages au fœtus. Pour obtenir plus de
renseignements, veuillez consulter le site www.P65warnings.ca.gov
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Warning: If the information in this manual is not followed exactly, a re or explosion may result causing property
damage, personal injury or loss of life.
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the re department.
Installation and service must be performed by a qualied installer, service agency or the gas supplier.
Installation and service must be performed by a qualied installer, service agency or the gas supplier. This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certied kit is used.
United States Stove Company 227
Industrial Park Rd., South Pittsburg, TN 37380 PH: (800) 750-2723 www.usstove.com
WHAT TO DO IF YOU SMELL GAS
853277F-2604J
Requirements For The Commonwealth Of Massachusetts
The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised:
INSTALLATION OF CARBON MONOXIDE DETECTORS
At time of installation of side wall horizontally vented gas fueled equipment, the installing plumber or gas-tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level where the gas equipment is to be installed. In addition, the installing plumber or gas-tter shall observe that a battery operated or hard wired carbon monoxide detector is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of hard wired carbon monoxide detectors. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent oor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
APPROVED CARBON MONOXIDE DETECTORS
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certied.
SIGNAGE
A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating the appliance or equipment. The sign shall read, in print no less the one-half inch (1/2”) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
INSPECTION
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08 (2) (a) 1 through 4.
EXEMPTIONS
The following equipment is exempt from 248 CMR 5.08 (2) (a) 1 through 4: The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided: When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: Detailed instructions for the installation of the venting system design or the venting system components; and a complete parts list for the venting system design or venting system.
GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED
When the manufacturer of Product Approved side wall horizontally vented gas equipment does not provide the parts for venting the ue gases, but identies “special venting systems”, the following requirements shall be satised by the manufacturer: The referenced “special venting systems” instructions shall be included with the appliance or equipment installation instructions and; The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
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VIEW PORT
CABINET BACK
IGNITOR
CONTROL KNOB
GRILL GUARD
FRONT PANEL
Content
This gas appliance must not be connected to a chimney ue serving a separate solid-fuel burning appliance.
IMPORTANT FOR YOUR SAFETY
Improper installation, adjustment, alteration, service, or maintenance can cause property damage, personal injury or loss of life. Refer to this manual.
Installation and service must be performed by a qualied installer, service agency, or the gas supplier.
Do not use this appliance if any part has been under water. Immediately call a qualied service technician
to inspect the appliance and to replace any part of the control system and any gas control which has been
under water.
Product Identication
Figure 2
Product Features
Model No.
DVAG 11N 11,000 (3.20 kW) 10.5 (267 mm) 7 (178 mm) 5 (127 mm) Chant RTZ-WK
DVAG 11L 11,000 (3.20 kW) 14 (355 mm) 11 (280 mm) 10 (254 mm) Chant RTZ-WK
DVAG 17N 17,000 (4.94 kW) 10.5 (267 mm) 7 (178 mm) 5 (127 mm) Chant RTZ-WK
DVAG 17L 17,000 (4.94 kW) 14 (355 mm) 11 (280 mm) 10 (254 mm) Chant RTZ-WK
DVAG 30N 25,000 (7.33 kW) 10.5 (267 mm) 7 (178 mm) 5 (127 mm) Chant RTZ-WK
DVAG 30L 25,000 (7.33 kW) 14 (355 mm) 11 (280 mm) 10 (254 mm) Chant RTZ-WK
Input Power *
Btu/Hr. (kW)
Max. Gas Inlet
Pressure inch W.C.
(mm. W.C.)
**NOTE: Minimum Gas Inlet Pressure for purpose of input adjustment. The efciency rating of the appliance is a product thermal efciency rating determined under continuous operating conditions and was determined independently of any installed system.
Min. Gas Inlet
Pressure inch W.C.
(mm. W.C.)
Pres. Reg. Settings Manifold
inch W.C. (mm. W.C.)
Valve Type
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Model# Dimensions inch (mm)
(
(168 mm)
CEILING
36”
(914 mm) Min.
6”
(152 mm) Min.
6”
(152 mm) Min.
FLOOR
DVAG11N DVAG11L
DVAG17N DVAG17L
DVAG30N DVAG30L
Height: Width: Depth:
Height: Width: Depth:
Height: Width: Depth:
20 (508 mm)
17.36 (441 mm)
6.61 (168 mm) 20 (508 mm)
27.36 (695 mm)
6.61 (168 mm)
26.30 (668 mm)
32.28 (820 mm)
8.74 (222 mm)
Standard
Weight
lbs. (kg.)
Type of
Burner
# of
Burners
Ignition
Heating
Space Square
Feet / (m2)
28 (12.7 kg) Atmospheric 1 Piezo-electric ignitor 375 (34.8 m
43 (19.5 kg) Atmospheric 1 Piezo-electric ignitor 570 (52.9 m
62.2 (28.2 kg) Atmospheric 1 Piezo-electric ignitor 825 (76.6 m
2
)
2
)
2
)
20"
508 mm)
17.36" (441 mm)
Model DVAG11
6.61"
(168 mm)
20"
(508 mm)
27.36" (695 mm)
Model DVAG17
6.61"
26.30"
(668 mm)
32.28" (820 mm)
Model DVAG30
8.74"
(222 mm)
Figure 3
NOTE: A qualied service person must install the heater. Follow all local codes. CHECK GAS TYPE! Use only the type of gas indicated on the rating plate.
Installation
INSTALLATION ITEMS
Before installing heater, make sure you have the items listed below.
Piping (check local codes)
Sealant (resistant to propane gas)
Manual shutoff valve
Ground joint union
Sediment trap
Tee joint
Pipe wrench
The installation location shall provide the following:
a. Adequate combustion and ventilation air, and b. Adequate accessibility clearances for servicing.
Minimum Clearance From Combustible Construction
Rear 0.25 inches (with supplied spacers)
Sides 6 inches
Top 36 inches
Floor 6 inches
Figure 4
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E
A
A
H
H
I
K
J
X
X
C
F
INSIDE
CORNER DETAIL
FIXED
CLOSED
FIXED
CLOSED
OPERABLE
OPERABLE
VENT TERMINAL
X
AIR SUPPLY INLET
AREA WHERE TERMINAL IS NOT PERMITED
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certied kit is used.
Important: This appliance should only be installed by a qualied installer. The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural
Gas and Propane Installation Code, CSA B149.1.
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such standard is not applicable, the Standard for Manufactured Home Installations, ANSI Z 225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z 240.4.
The appliance area must be kept clear and free from combustible materials, gasoline, and other ammable vapors and liquids.
Due to high temperatures, the appliance should be located out of trafc and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to
IMPORTANT:
avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance.
Clothing or other ammable material should not be placed on or near the appliance.
Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the
appliance.
IMPORTANT: Installation and repair should be done by a qualied service person. The appliance should be inspected before use and at least annually by a qualied service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments,
burners and circulating air passageways of the appliance be kept clean.
Warning: Failure to position the parts in accordance with these diagrams, or failure to use only parts specically
approved with this appliance may result in property damage or personal injury.
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Hardware Packet Contents
KEY DESCRIPTION ITEM QTY
i Medium Screw 3
iv Spacer Washer 4
ii Large Screw 4
iii Washer 4
INSTALLING THE APPLIANCE
Separate the hanging bracket from the appliance by removing two screws on the top and two nuts at the bottom.
INSTALLING THE HANGING BRACKET ON A NON­COMBUSTIBLE WALL ( I.E., MASONRY BLOCK OR CONCRETE)
1. Draw the position of the hole for the air-vent intake pipe, taking into account the minimum clearances mentioned in gure 4. See dimensions of the square hole “D” and height to the center “C” in table 1 and gure 5 for the different models. Height “C” is the minimum recommended.
TABLE 1
MODEL C D
DVAG 11N ­DVAG 11L
DVAG 17N ­DVAG 17L
DVAG 30N ­DVAG 30L
20-7/32” (514 mm)
20” (508 mm)
25-7/16” (647 mm)
11-1/4” X 11-1/4”
(286 x 286 mm)
square hole
Rubber
v
Grommet
vi Small Screw 8
3. Insert the two provided rubber grommets (v) into the lower bracket as shown in gure 6a. Place the hanging bracket over the square hole. Check to see the bracket is level. After leveling the hanging bracket, mark the four holes as shown in gure 6b.
2
x 2
v
Figure 6a
2. Cut the square hole through the wall according to the measurements and positions indicated in gure 5.
D
D
C
FLOOR
Figure 5
Figure 6b
FLOOR
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4. Remove the hanging bracket and drill the four
HEAT SHIELD
Perforated Line for 2X4
holes using a masonry drill bit. NOTE: The masonry
drill bits size must match the size of the masonry screw that will be used (masonry screws and drill bit not included). IMPORTANT: The four 1/4” spacer
washers (iv) provided must be put between the bracket and the wall.
iv
x 4
INSTALLING THE HANGING BRACKET ON A COMBUSTIBLE WALL (I.E, DRYWALL/WOODEN WALL)
1. Remove the required heat shield from the box and fold it as indicated in the illustration (fold along the perforated lines and break off when installing in a 2 X 4 wall). Align the holes on the heat shield with the holes on the mounting bracket and attach using the six provided small screws (vi).
Installation
2. Taking into account the minimum clearances mentioned in table two, locate the closest wall stud (which will serve to hold the appliance) and mark the square hole center at a distance “A”, (if wall stud is at the right), or “B”, (if the stud is at the left)(see table 2 and Figures 7 and 8). Note: Use the heat shield to help hold the bracket in place when marking the square hole locations.
TABLE 2
MODEL A B C D
DVAG 11N ­DVAG 11L
DVAG 17N ­DVAG 17L8”(204 mm)8”(204 mm)
DVAG 30N ­DVAG 30L8”(204 mm)8”(204 mm)
9-1/8”
(233 mm)
6-13/16”
(174 mm)
20-3/16”
(514 mm)
19-1/2”
(495 mm)
23-3/16”
(590 mm)
11-1/4” X
11-1/4”
(286 x
286 mm)
square
hole
3. Draw the position of the square hole for the vent­air intake pipe (see dimensions for square hole “D” and the height to the center “C” in table 2 for the different models. Height “C” is the minimum recommended.
4. Cut the square hole through the wall according to the measurements and positions indicated in gure 7 and 8.
D
D
x 6
C
vi
A
FLOOR
Figure 7
D
D
C
B
FLOOR
Figure 8
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5. Insert the two provided rubber grommets (v) into the lower bracket as shown.
x 2
v
6. Place the wall bracket with the heat shield attached into the square hole. Check to see that the bracket is level. If not, you may have to trim the hole you cut to ensure the bracket is level when installed. After leveling the hanging bracket, mark the 4 holes as shown.
MOUNTING THE HEATER ON HANGING BRACKET
1. Place the heater on the hanging bracket and secure with two small screws (vi).
x 2
2. Use two medium screws (i) to secure the bottom bracket to the unit.
vi
x 2
FLOOR
7. Remove the hanging bracket and drill the four holes using a 3/32” drill bit.
8. Place the hanging bracket and x it with four screws (ii) and four washers (iii). IMPORTANT: The four 1/4” spacer washers (iv) provided must be put between the bracket and the wall.
x 4 x 4
iii
ii
iv
x 4
i
ATTENTION: THE ATTACHED SET OF THREE MARKING PLATES (RATING PLATE, OPERATION INSTRUCTIONS, AND SAFETY PLATE) MUST NOT BE REMOVED FROM
THE APPLIANCE AT ANY TIME.
-8-
INSTALLING THE VENTING SYSTEM
D
These models of wall furnaces are designed for direct venting through a wall. Only venting components specically approved for these furnaces may be used. The ow of combustion gases and ventilation air must not be obstructed. Minimum clearance between pipes and combustible materials is one (1) inch (25.4 mm). Vent terminal must be 18.0” away from an adjacent wall. Minimum clearance between vent cap and combustible material 1-3/4”.
IMPORTANT: THE VENT-AIR INTAKE SYSTEM MUST BE PROPERLY INSTALLED TO Ensure PROPER AND SAFE OPERATION. THE VENT­AIR INTAKE SYSTEM MUST ALSO BE PROPERLY RE-INSTALLED AND
RESEALED TO Ensure PROPER AND SAFE OPERATION.
Warning: Failure to position the parts in accordance with these diagrams or failure to use only parts specically approved with this appliance may result in property damage or personal injury.
The venting system consists of:
A Vent Cap
B Vent Pipe
C Vent-Air Intake Pipe D Rod
E Nut F Outdoor Mounting Plate
G Silicon-Rubber Ring
H Tape
i Insulation
Vent Pipe (B) Vent-Air Intake Pipe (C) Rod (D)
Wall Thickness + 3-3/8“
(86 mm)
Table 3 Lengths Of Pipes And Rod.
i
H
C
IMPORTANT: The appliance’s venting system should be inspected at least once a year and immediately cleaned if
necessary.
CAUTION: ALL JOINTS MUST BE AIR-TIGHT.
Wall Thickness + 2-1/2“
(64 mm)
Wall Thickness + 5-7/8“
(149.5 mm)
Figure 13
F
B
G
A
E
Figure 12
Measure thickness of the wall as shown in gure 13.
1. If any of the following are long trim them according to thickness of the wall, (see table 3):
(B) vent pipe
(C) vent-air intake pipe
(i) insulation
(D) rod
2. The hole at the outside of the wall must be a square of 11-1/4” (286 mm) X 11-1/4” (286 mm) (see gure 14).
3. From the outside of the wall, screw the rod (D) slightly onto support located inside the appliance ue outlet.
4. Wrap the vent-air intake pipe (C) with the provided insulation (i) (foil side out) and place the provided strip of tape (H) down the seam to secure it.
5. Slide the vent pipe (B) and vent-air intake pipe (C) through the hole in the wall, and connect them to the appliance ue outlet and air intake,respectively.
6. The outdoor mounting plate (F) and the silicon-rubber ring (G) should be installed between the vent cap (A) and the exterior wall. The outdoor mounting plate (F) must be positioned ush to the wall and with its standoffs inserted into the wall and sealed with a non-hardening mastic (silicone caulk). Position the outdoor mounting plate (F) so that the vent-air intake pipe (C) has a slight downward slope to the outside. The downward slope is necessary to prevent the entry of rainwater.
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11-1/4" (286mm) x 11-1/4" (286mm)
square hole
7. Before attaching the vent cap (A) to the exterior wall, run a bead of non-hardening mastic (silicone caulk) around its outside edge, so as to make a seal between it and the outdoor mounting plate (F) (see gure 15).
8. Slide the vent cap (A) into position and secure into place using the provided nut (E). Tighten nut (E) down until the vent cap (A) leans against the outdoor mounting plate (F) (see gures 14 and 15).
Figure 14 Figure 15
Installing The Thermostat Sensor
In order to protect the thermostat sensor from any damage during shipping, or while handling it before it is denitely installed, the thermostat sensor has not been attached to its nal location in the appliance. So, once the heater is installed, the thermostat sensor must be placed and secured in position. To do so, follow these steps:
1. Separate the front panel of the appliance by removing the two nuts in the bottom and sliding it up as shown in gure 16.
2. Place the thermostat sensor under the right bottom of the bracket and attach it with the provided medium screw (i) that xes the appliance to the bracket as shown in gures 17 and 18.
Figure 16
UNSCREW TWO NUTS
Figure 17 Figure 18
BRACKET
SCREW
i
x 1
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Gas Piping
3/8” NPT PIPE NIPPLE
PIPE NIPPLE
1/8” NPT PLUG TAP
REDUCER BUSHING
TO 1/8” NPT
SEDIMENT
TRAP
TEST GAUGE
CONNECTION
TEE JOINT
TEE JOINT
CLOSED
OPEN
GROUND JOINT UNION
APPLIANCE GAS INLET
FROM GAS ME
TER
3 (76.2 MM) MINIMUM
CAP
MANUAL SHUTOFF
VALVE
GAS CONNECTION
1. We recommend using only new black iron or steel pipe. CHECK LOCAL CODES.
2. The gas supply line shall be sized and installed to provide a sufcient supply of gas to meet the maximum demand of the heater without undue loss of pressure.
3. The sealant used on the threaded joints of the gas pipe must be a type resistant to the action of L.P. Gas. (This sealant should be applied lightly to main threads to ensure excess sealant does not enter lines.)
4. The supply system must include a manual shut off valve and connection in the line, so the heater can be disconnected for servicing. (See Figure 19).
5. Include a drip leg (trap) and a plugged 1/8” N.P.T. tapping in the line. The tapping should be accessible for test gauge connections upstream of the gas supply connection to the heater.
Pressure Nat. Gas 7” W.C to 10.5” W.C. Nat. Gas 178 mm W.C. to 267 mm W.C.
L.P. Gas 11” W.C. to 14” W.C. L.P. Gas 280 mm W.C. to 356 mm W.C.
CHECK AFTER GAS CONNECTION
Figure 19
WARNING: For L.P. Gas, use PRESSURE REGULATED gas supply. Do not directly connect LP supply tank to the
pressure regulator on the heater. The LP supply tank must have its own separate pressure regulator that can
reduce the supply tank gas pressure down to a maximum of 14 inches (355 mm) of water column pressure.
WARNING: All gas piping and connections must be tested for leaks after installation or servicing. All leaks must
be corrected immediately.
IMPORTANT: Hold the gas inlet of the appliance with wrench when connecting it to gas piping and/or ttings.
1. Make sure the control of the heater is in the “OFF” position.
2. Open the manual shut off valve. Test for leaks by applying liquid detergent to all joints. Check all joints from gas meter to thermostat gas valve. (Bubbles forming indicate a gas leak)
3. Correct any leak defect at once.
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