Ashcroft IXLdp User Manual

MODEL IXLdp TRANSDUCER INSTRUCTION SHEET
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WARNING! READ
BEFORE INSTALLATION
1. GENERAL:
A failure resulting in injury or damage may be caused by excessive overpres­sure, excessive vibration or pressure pul­sation, excessive instrument temperature, corrosion of the pressure containing parts, or other misuse. Consult Ashcroft Inc., Stratford, Connecticut, USA before installing if there are any questions or concerns.
2. OVERPRESSURE:
Pressure spikes in excess of the rated over­pressure capability of the transducer may cause irreversible electrical and/or mechanical damage to the pressure mea­suring and containing elements.
3. STATIC ELECTRICAL CHARGES:
Any electrical device may be susceptible to damage when exposed to static electrical charges. To avoid damage to the transducer observe the following:
• Ground the body of the transducer BEFORE making any electrical connections.
• When disconnecting, remove the ground LAST!
Note: The shield and drain wire in the cable (if supplied) is not connected to the trans­ducer body, and is not a suitable ground.
DESCRIPTION
The Industrial Low Pressure Differential Transducer consists of a silicon diaphragm supported between two layers of metallized glass. The Si-Glas technology combines the inherent high sensitivity of a variable capaci­tance trans ducer using a micro-machined, sin­gle crystal diaphragm which provides excellent stability and repeatability.
The transducer should be used with clean, dry air or other dry non-corrosive gases. Both unidirectional (e.g. 0/1.0 in. W.C.) and bidirec­tional (e.g. +/– 5.0 in. W.C.) pressure ranges are offered as well as a wide selection of out­put signals.
The storage temperature limits of the trans­ducer are –40 to 210°F. The unit can operate between –20 and 185°F and is temperature compensated between 0 and 160°F.
MOUNTING
The unit should be mounted with #8 or #10 screws using the three mounting feet provided (see Fig. 1). Easy access to the covers may be a consideration when mounting. The trans­ducer can be mounted in any orientation with virtually no effect on calibration. Any minor
zero pressure offsets that are encountered can be adjusted using the zero adjust poten­tiometer. (See the Calibration section for more details on the zeroing procedure.)
PIPING
The “high” and “low” pressure connection ports are plugged to avoid debris entering the unit. The plugs should be left in place until the tub­ing and fittings are connected. The two 1⁄4˝ NPT pressure connections should be sealed to the transducer housing using teflon tape. The use of a dope-type sealant should not be used since it may cause measurement errors because of outgassing.
WIRING
Voltage Output:
The IXLdp requires 12-36 VDC excitation for operation and will draw less than 5 mA. Warm­up is typically less than 15 seconds.
Current Output:
The voltage required for a 4-20mA output is dependent upon the loop resistance of the circuit (see Fig. 2). The voltage required is proportional to the load (loop resistance) being driven. Figure 2 shows the minimum supply voltage (V loop resistance. Warm-up is typically less than 15 seconds.
The field wiring terminals can be accessed by unscrewing the four cover screws and remov­ing the terminal block access cover (see Fig.
1). Once the cover is removed, make sure no contaminants, (e.g. water, oil, chemicals, grease, dirt, etc.), enter the inside of the enclosure. Feed the cable from the conduit through one of the conduit attachment holes into the terminal area. Connect the conduit to the conduit connection threaded hole on the side of the transducer. Attach the cable wires to the appropriate terminals. The unused con­nection hole should be closed with a suitable conduit plug.
The transducer should be wired with a multi­conductor shielded cable. Figures 3 and 4 show how the current and voltage output transducers should be wired. The transducer housing should be earth grounded at the ground screw using one of the cable’s conduc­tors as shown in Figures 3 and 4.
When the cover is reinstalled, make sure the gasket is seated correctly and all four screws are properly engaged and tightened.
CALIBRATION
The zero adjustment for the transducer can be accessed by unscrewing the four cover screws and removing the zero pot access cover (see Fig. 1). Once the cover is removed, make sure
) required for a given
min
no contaminants, (e.g. water, oil, chemicals, grease, dirt, etc.), enter the enclosure. The zero adjustment range is approximately ±10% of span.
The offset or zero adjustment potentiometer is shown in Figure 1. A hole is provided in the fiber insulation board to access the pot adjust­ment screw. Before you adjust, make sure a short tube is connected from the “low” port to the “high” port of the transducer. This connec­tion will ensure that both ports are at the same pressure. A clockwise rotation raises the output.
DO NOT ADJUST THE SPAN ADJUSTMENT POTENTIOMETER
Proper span calibration requires a pressure standard three to five times more accurate than the accuracy of the transducer.
When the cover is reinstalled, make sure the gasket is seated properly and all four screws are properly engaged and tightened.
SERVICE
There are no user serviceable parts inside the transducer. Servicing should only be carried out by factory-trained personnel. Service prob­lems encountered in the field might be mechanical or electrical in nature.
Mechanical problems might be attributed to plugged or leaking pressure lines, or faulty pressure sources.
Electrical problems might be attributed to improper wiring, bad connections (e.g. open, shorts, etc.), malfunctioning or improper power supply.
PHYSICAL
Weight: approx. 2 lbs. NEMA 4X rated enclosure
OPTIONAL FEATURES
Variable Damping
A third potentiometer, placed to the left of the zero potentiometer, allows the user to adjust the unit’s response time.
Multiple Range
By relocating the shunt jumper, the user can “re-range” the unit. The unit can be re­ranged by a 1⁄2, 1⁄3, 1⁄4 and a 1⁄5. For example, a unidirectional 5 in. W.C. unit can become a
2.5 in. W.C., 1.67 in. W.C., 1.25 in. W.C. or a
1.0 in. W.C. range.
© 2011 Ashcroft Inc., 250 East Main St., Stratford, CT 06614-5145, U.S.A. Tel: 203-378-8281, Fax: 203-385-0499, email: info@ashcroft.com, www.ashcroft.com All sales subject to standard terms and conditions of sale. I&M011-10062 (250-2985) Rev. A 5/11
MOUNTING FOOT
ø 0.2
1.4
4.31
0.2 TYP
2) PLACES
MOUNTING FOOT
2.68
ACCESS COVER (TERMINAL BLOCK)
MOUNTING FOOT
SPAN POT
ZERO POT LOCATION
2.7
4.6
0.7
5
1/2 NPSM THREAD TYP BOTH SIDES FOR CONDUIT PIPING
ACCESS COVER
(ZERO AND SPAN POTS)
3
2.5
0.8
1.34
3.0
0.7
HIGH
LOW
1/4 NPT
PRESSURE
FITTINGS
MODEL IXLdp TRANSDUCER
OPERATING REGION
LOOP SUPPLY VOLTAGE (VDC)
0
10
12 20 30 36
40
1250
1045
1000
750
500
250
0
LOOP RESISTANCE (OHMS)
LOAD LIMITATION 4-20mA OUTPUT ONLY
EARTH
GROUND
POWER
SUPPLY
V+ V–
RS
(LOAD)
EARTH
GROUND
SIGNAL
OUT
+
V+ V-
POWER SUPPLY
INSTRUCTION SHEET
Figure 2. Loop Supply Voltage vs. Loop Resistance
V
= 12 + (.022A x RL)
min
R
= RS+ RW
L
R
= Loop Resistance (ohms)
L
R
= Sense Resistance (ohms)
S
R
= Wire Resistance (ohms)
W
*INCLUDES A 10% SAFETY FACTOR
Figure 1. General Dimensions (INCHES)
Current (4-20mA) Output Wiring
© 2011 Ashcroft Inc., 250 East Main St., Stratford, CT 06614-5145, U.S.A. Tel: 203-378-8281, Fax: 203-385-0499, email: info@ashcroft.com, www.ashcroft.com All sales subject to standard terms and conditions of sale. I&M011-10062 (250-2985) Rev. A 5/11
Figure 3.
Figure 4.
Voltage Output Wiring
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