Ashcroft GD User Manual

Installation and Maintenance Instructions
1 2 3
1 2 3
LEFT SWITCH
TERMINAL BLOCK
RIGHT SWITCH
TERMINAL BLOCK
SERVICE LEADS TOTHESETERMINALS
NC
NO
C
5.68
(144)
0
.38
(10)
4
.17
(106)
5.61
(142)
2
.10
(53)
1.60 (41)
1
.93
(49)
3.48 (88)
0.15 (
4)
L
4
.78
(121)
2.64 (
67)
0.25 (6)
2.50 (64)
Ø
2 . 31 (5 9)
1 /4NPT LOW
H
PORT
FEMALE PRESSURE
1/4 NPT
P
ORT
FEMALE
P
RESSURE
HIGH
3/4 NPT FEMALE
C
ONDUIT ADAPTER
for ASHCROFT®G-Series Snap Action Switches for Differential Pressure Control
OPERATION
The ASHCROFT®differential pressure control is a precision device which features a snap action switch. Fixed deadband is available with single or dual SPDT independently adjustable switches with various electrical ratings.Adjustable deadband is
vailable with a SPOT switch with various electrical ratings.
a Several wetted material constructions for compatibility with pressure media may be obtained.
Series GD-S switches have a fixed deadband which will be
within the limits noted on the nameplate.
Series GD-D switches may be set to operate simultaneously or up to 85 percent of the range apart. The dead band of each s
witch will be within the limits noted on the nameplate.
ies GD-A switches may be set to operate with any dead-
Ser band within the limits shown on the nameplate.
MOUNTING
The “G” Series ASHCROFT®snap action differential pressure switch has a NEMA-4X enclosure made of 316 stainless steel.
Two holes in the bracket supplied are used to surface mount the control. Location of these holes is shown on the general
wings. An optional pipe mounting bracket is also
a
dimension dr available. Mount on a vibration free surface or pipe in any orientation.
PRESSURE CONNECTIONS
For operation as a differential pressure control – connect the high pressure to the side port marked “H” and the low pressure to the side port marked “L.”
© 2007 Ashcroft Inc., 250 East Main Street, Stratford, CT 06614-5145, USA, Tel: 203-378-8281, Fax:203-385-0499, www.ashcroft.com All sales subject to standard terms and conditions of sale. I&M009/10020-10/00 (250-2892) AMR 12/07
4.6 lbs. (2.1kg)
STANDARD RANGES
30, 60, 90, 200, 400 psid
CONDUIT CONNECTIONS
One 3⁄
4 NPSM conduit adapter of 316 stainless steel is provided.
It is recommended that Teflon tape or other sealant be used on conduit bushing or plug threads to ensure integrity of the enclosure.
ELECTRICAL CONNECTION
, held in place by four screws.
er
v
e co
v
Remo
On all units e
xcept one with ter the switch according to circuit requirements.Units with terminal blocks – wire directly to terminal blocks as required.Terminals are marked common (C), normally open (NO) and normally closed (NC).
minal blocks – wire directly to
Installation and Maintenance Instructions
A
B
0 20 40 60
0 20 40 60
for ASHCROFT®G-Series Snap Action Switches for Differential Pressure Control
ETPOINT ADJUSTMENTS
S
Setpoints are changed by means of the setpoint adjusters.The GD-S single switch has one adjuster and the GD-A adjustable deadband and GD-D dual switches each have two adjusters. On switches with two adjusters, the one on the left is referred to as “A” and the right one is referred to as “B”; see illustration. Setpoints can be adjusted from 20 to 100 percent of full range on increasing pressure.
SERIES GD-S SINGLE SWITCH
Remove cover.For setpoint adjustment on either increasing or decreasing pressure to within ±1% of nominal range, mount the switch on a calibration stand and use a suitable reference such as an ASHCROFT
®
Duragauge or test gauge.Monitor switch
with a light or meter.
Apply
Low pressure. Then apply High pressure equal to the low pressure plus the differential pressure setpoint.If setpoint is on increasing differential pressure, turn adjuster so that switch operates (if common – normally closed circuit is being moni­tored light goes off). If setpoint is on decreasing differential pres­sure, turn adjuster so that switch resets (if common – normally closed circuit is being monitored light comes on).When the set­point has been achieved, raise and lower the high pressure to ensure that the setpoint is correct.
The deadband (difference between the operate and reset pressures) may be verified at this time to be between the values noted on the nameplate label.
SERIES GD-D DUAL SWITCH
Remove cover.For setpoint adjustment to within ±1% of nominal range, mount the switch on a calibration stand and use the suit­able reference such as an ASHCROFT
®
Duragauge or test
gauge. Monitor switch with a light or meter.
Apply
Low pressure. Then apply High pressure to the higher
f the two required setpoints.Turn adjuster “B” until the switch
o
perates or resets as required. See discussion of increasing or
o
ecreasing differential pressure setpoints and deadband verifi-
d cation under Series GD-S Single Switch.When the setpoint has been achieved, raise and lower the the
High pressure to the lower setpoint differential pressure and
High pressure.Then reduce
turn adjuster “A” until the switch operates or resets as required. Verify this setpoint by raising and lowering the Now increase the
High pressure to the higher setpoint and
High pressure.
make final adjustment on “B.”
SERIES GD-A ADJUSTABLE DEADBAND SWITCH
Remove cover.Adjuster “B”controls the operating point of the switch on increasing pressure.Adjuster “A”controls the re-setpoint of the switch on decreasing pressure.
For accurate setpoint adjustment, mount the switch on a cali­bration stand and use a suitable reference such as an ASHCR light or meter.Apply
OFT
®
Dur
agauge or test gauge. Monitor switch with a
Low pressure. Then apply High pressure to
the required setpoint pressure.
Tur n adjuster “B” until switch operates.Then lower differential pressure to the re-setpoint and turn adjuster “A”until the switch resets. Now increase pressure to the operating point and make final adjustment on “B.” Raise and lower pressure to ensure that the setpoint and re-setpoint are correct.
SOME PRECAUTIONS TO OBSERVE
Do not loosen the screws holding the precision switch element(s) or mounting bracket in place.
Nameplate
PROOF pressure should not be exceeded. Inter­mittent operation up to proof pressure is permissible, however, some change of setpoint may be noted.
Operation and correct setpoint actuation should be
routinely tested.
ord, CT 06614-5145, USA, Tel: 203-378-8281, Fax: 203-385-0499, www.ashcroft.com
atf
2007 Ashcroft Inc., 250 East Main Street, Str
© All sales subject to standard terms and conditions of sale. I&M009/10020-10/00 (250-2892) AMR 12/07
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