Ashcroft E2G Operating Manual

GNN 3-Pin Metri Pack
.63
Code "AP"
Ø.47
Code "B4"
Ø.75
Code "FC/FV"
1.10
1.142
Code "MC/MV"
1.30
1.142
1.10
.875
.875
1.36
1.01
Code "DT"
.08
Ø.47
Code "EW"
Ø 1.34
Code "DA"
Voltage
Pin
HM Mini-Hirschmann GW41F
Pin
Ouput
B V+ V+ Red
C Output V- White
Ø .63
C
B A
1.04
Metri-pack
3-pin
Code "GN"
Voltage
Ouput
1 V+ V+ Red
2 Common V- Black
3 Output V- White
4 Case GND Case GND Green
1
3
4-20mA
Output
.90
1.36
4-20mA
Output
.98
4
2
.63
.66
Mini
Hirschmann
Code "HM"
1.31
with Mate
"GN"
with Mate
.63
"HM"
½˝ NPT Conduit With Flying Leads
Voltage
Ouput
- V+ V+ Red
- Common V- Black
- Case GND Case GND Green
- Ouput N/A White
4-20mA
Output
Wire
Color
Hex.
DA
Pin
GND Case GND Case GND Green
Wire
Color
AP AMP Superseal 3-Pin
Voltage
Pin
Ouput
1 Common V- Black
2 Output V- White
3 V+ V+ Red
4-20mA
Output
1.02
.92
3
2 1
Wire
Color
FC, FV Over-mold Cable
Voltage
Pin
Ouput
- V+ V+ Red
- Common V- Black
- Output N/A White
- Case GND Case GND Green
4-20mA
Output
Wire
Color
MF M20 Conduit Flying Leads
Voltage
Pin
Ouput
- V+ V+ Red
- Common V- Black
- Output N/A White
- Case GND Case GND Green
4-20mA
Output
Wire
Color
Hex.
CF
Pin
L
L
1.31
1.02
AMP
Superseal
3-pin
1.77
"AP"
with Mate
L
L
L
.65
Overmold
Cable
M20 Conduit
w/ Flying Leads
Code "MF"
½ NPT Conduit
w/ Flying Leads
Code "CF"
B4 MIL DTL 26482 4-Pin
Wire
Color
Voltage
Pin
Ouput
A V+ V+ Red
B Output N/A White
C Case GND Case GND Green
D Common V- Black
C
L
B
4-20mA
Output
.78
A D
.75
Wire
Color
L
MC, MVV M20 Conduit With Cable
Voltage
Pin
Ouput
- V+ V+ Red
- V- V- Black
- Output Output White
- Case GND Case GND Green
- N/C N/C Drain
Hex.
4-20mA
Output
Color
Wire
CC, CV ½˝ NPT Conduit With Cable
Voltage
Pin
Ouput
- V+ V+ Red
- V- V- Black
- Case GND Case GND Green
- N/C N/C Drain
4-20mA
Output
Wire
Color
Hex.
DT DEUTSCH DT06-3S
Voltage
Pin
Ouput
1 V+ V+ Red
2 Output V- White
3 Common V- Black
4-20mA
Output
2
3
Wire Color
EW M12 4-PIN
Pin
1
.81
MIL-DTL-26482
8-4
2.33
"B4"
with Mate
M20 Conduit
w/Cable
L
½ NPT Conduit
w/ Cable
Code "CC/CV"
L
DT04-3P
.62
1.75
with Mate
L
.47
"DT"
Hirschmann EN 175301-803 Form A
Voltage
Ouput
1 V+ V+ Red
2 Common V- Black
3 Output N/A White
GND
1
3
1.16
EN 175301-803
Form A
Voltage
Ouput
1 V+ V+ Red
2 Output N/A White
3 Case GND Case GND Green
4 Common V- Black
1
2
4
3
4-20mA
Output
1.37
2
2.11
4-20mA
Output
1.24
Ø.71
"DA"
with Mate
Wire
Color
L
1.08
Wire
Color
L
1.47
M12
4-pin
"EW"
with Mate
E2 PRESSURE TRANSDUCER
INSTALLATION MANUAL
WARNING! READ
BEFORE INSTALLATION
A failure resulting in injury or damage may be caused by excessive overpressure, excessive vibration or pressure pulsation, excessive instrument temperature, corrosion of the pressure containing parts, or other misuse. Consult Ashcroft Inc., Stratford, Connecticut, USA before installing if there are any ques­tions or concerns.
OVERPRESSURE:
Pressure spikes in excess of the rated over­pressure capability of the transducer may cause irreversible electrical and/or mechan­ical damage to the pressure measuring and containing elements.
Fluid hammer and surges can destroy any pressure transducer and must always be avoided. A pressure snubber should be in­stalled to eliminate the damaging hammer effects. Fluid hammer occurs when a liquid flow is suddenly stopped, as with quick clos­ing solenoid valves. Surges occur when flow is suddenly begun, as when a pump is turned on at full power or a valve is quickly opened.
Liquid surges are particularly damaging to pressure transducers if the pipe is originally empty. To avoid damaging surges, fluid lines should remain full (if possible), pumps should be brought up to power slowly, and valves opened slowly. To avoid damage from both fluid hammer and surges, a surge chamber should be installed.
Symptoms of fluid hammer and surge’s dam­aging effects:
• Pressure transducer exhibits an output at zero pressure (large zero offset).
• Pressure transducer output remains con­stant regardless of pressure
• In severe cases, there will be no output.
©2019 Ashcroft Inc., 250 East Main Street, Stratford, CT 06614-5145, USA, Tel: 203-378-8281, Fax: 203-385-0499, www.ashcroft.com All sales subject to standard terms and conditions of sale. e2 _ t r a nsduc e r_i& m_ R evB _ 0 8 -13 -19
FREEZING:
Ø.866
4.45
Cable Length
4.34
0.875
.81
53
Loop Resistance (Ohms)
V Supply: Rloop:
Min 9 0 Typ 24 681.8181818 Max 36 1227.272727
Prohibit freezing of media in pressure port. Unit should be drained (mount in vertical position with electrical termination upward) to prevent possible over- pressure damage from frozen media.
STATIC ELECTRICAL CHARGES:
Any electrical device may be susceptible to damage when exposed to static electrical charges. To avoid damage to the transducer, observe the following:
• Operator/installer should follow the proper ESD (electrostatic discharge) protection procedures before handling the pressure transducer.
• Ground the body of the transducer BEFORE making any electrical connections
• When disconnecting, remove the ground LAST!
Note: The shield and drain wire in the cable (if supplied) is not connected to the trans­ducer body, and is not a suitable ground.
ASHCROFT® E2 PRESSURE TRANSMITTER, TYPICAL DIMENSIONS AND CONSTRUCTION
Ø 0.87
.47
3.00
.98
¼ NPT Male
Code "M02"
0.875
ASHCROFT® E2 PRESSURE TRANSMITTER, AVAILABLE OPTIONAL HAZARDOUS LOCATION APPROVALS
DESCRIPTION
The Ashcroft® Model E2 is ideal for a broad range of pressure sensing requirements found in general and heavy industrial ap­plications as well as applications in test and measurement. The E2 offers a wide
variety of material, process and electrical connections to meet your application re­quirements. It is designed for use with both liquids and gases it provides an accurate, reliable and highly repeatable output. This is accomplished through the use of an onboard microprocessor that is programmed during a unique digital compensation process to provide an extremely linear performance over the entire specified pressure and tem­perature range.
SPECIFICATIONS Reference condition: 70°F (21°C) Accuracy: ±0.25%, ±0.50% or ±1.00%
of Span Terminal Point (* includes linearity, hysteresis, repeatability zero offset and span)
Repeatability: ≤ ±0.1 % of Span Stability: ±0.25% of Span / Year Zero / Span Adjustment: ±5% of Span Standard Ranges: VAC to 20,000 psi ENVIRONMENTAL SPECIFICATIONS Enclosure Rating: IP66 standard, IP67 and
IP69K Consult Factory
Temperature Limits: Storage Temp: -50 to 125°C Operating Ambient Temp: -40 to 125°C Media Temp: -40 to 125°C
* (0-100% R.H. non-condensing) Temperature Coefficients: Zero & Span
±0.009%/°C within -40 to 125°C
Vibration: Random: 10g RMS 20-2000 Hz Shock: 80g Peak, 6 msec, 3 axes, haversine Proof pressure: 1.2X -2X the range Burst pressure: 3X-8X the range minimum
FUNCTIONAL SPECIFICATIONS ELECTRICAL SPECIFICATIONS
Analog Output: 4-20 mA, 20-4 mA (2-wire), 1-5Vdc, 1-6Vdc, 0-5Vdc, 0-10Vdc, 1-11Vdc,
0.1-5Vdc, 0.1-10Vdc, 0.5V-4.5Vdc Supply Voltage: 9-36Vdc: (4-20mA, 1-5Vdc, 1-6Vdc,
0.1-5Vdc, 0.1-10Vdc)
14-36Vdc: (0-10Vdc, 0-11Vdc, 0.1-10Vdc)
Supply Current: <8 mA (Vout) Response Time (Output): 4msec <8 mA Power-Up Response Time: 100msec Current Source/Sink for Voltage Output: 1
mA (Source) / 0.1mA (Sink) maximum Withstand/Breakdown: 100 Vdc / 100 Vac.
Optional 500Vdc / 500Vac
EMC: CE Industrial EN 61326-1, EN 61326­2-3, EN 61326-3
ESD: 4KV Contact/8kV Air IEC 61000-4-2 RFI: 10V/m 80-1000MHz IEC 61000-4-3 EFT: IEC 61000-4-4 Surge: IEC 61000-4-5 (shielded cable) Common Mode: IEC61000-4-6 Radiated Power Frequency: IEC61000-4-8 Conducted Emissions: EN55011/FCC CE: EMC Insulation Resistance: >100M @ 30V RoHS2: Yes
MECHANICAL SPECIFICATIONS
Process Connections: Male NPT (1⁄8, ¼ and ½), Female NPT (1⁄8, ¼ and ½), 7⁄16-20 UNF SAE (Male and Female), MIL 33656 (UNJF
7
⁄16-20 w/ 37° Cone), G¼˝ B EN837-1, G½˝ B EN837-1, G¼˝ A DIN3852-E, Autoclave HP 7⁄16˝ (AMINCO), 1⁄8˝ BSP Tapered Thread, ¼˝ BSP Tapered Thread, ½˝ BSP Tapered Thread, ¼˝ Male VCR, ¼˝ Female VCR, R1⁄8 ISO 7/1
Electrical Connections: Cable (vented and non-vented), ½˝ Conduit with shielded cable: 24AWG+drain vented or non-vented, ½˝ Conduit with Flying Leads: 18AWG 3 con­ductor, non-vented, M20 Conduit with Cable/ Flying Leads, Mini Hirschmann G, Bendix 4-pin MIL-DTL-26482(3112), M12 (4-pin), Form A EN175301-803 (DIN A43650), Form C EN 175301-803 (DIN C 43650), Deutsch DT04-3P or DTM04-3P, AMP Superseal, Me­tri-Pack 3-Pin Packard. Diaphragm Materials: 17-4PH SS, 316SS
or A286
INSTALLATION AND ASSEMBLY
All supply lines should be arranged so that there are no mechanical forces acting on the device.
For units with NPT type pressure fittings apply Teflon
®
tape or an equivalent sealant to the threads before installing. When tight­ening, apply a wrench to the hex wrench flats located just above the pressure fitting. DO NOT tighten by using a pipe wrench on the housing.
Process connection:
By authorized and qualified personnel only.
All lines need to be depressurized when
the instrument is being connected.
Appropriate steps must be taken to pro­tect the device from pressure surges.
Check the suitability of the device for the media to be measured.
Maximum pressures shall be observed.
Check that all connections are tight before
use.
If during installation the pressure measuring lines are already under pressure, the zero point cannot be checked and no settings can be adjusted. In these cases, the device should only be connected electrically first.
Electrical connection:
By authorized and qualified personnel only.
The electrical connection of the device shall be performed according to local electrical codes
Turn off power before connecting the device.
Connect only to Class 2 power supply
2 Wire 4-20mA
3 Wire Voltage
Power Supply Requirements
Output Signal Min Supply Max Supply
0-5Vdc 9Vdc 36Vdc
1-5Vdc 9Vdc 36Vdc
1-6Vdc 9Vdc 36Vdc
0-10Vdc 14Vdc 36Vdc
1-11Vdc 14Vdc 36Vdc
0.1-5Vdc 9Vdc 36Vdc
0.1-10Vdc 14Vdc 36Vdc
0.5-4.5Vdc 9Vdc 36Vdc
4-20mA 9Vdc 36Vdc
20-4mA 9Vdc 36Vdc
FOR TRANSMITTERS WITH 4-20mA OUTPUT SIGNAL, THE MINIMUM VOLTAGE AT THE TERMINAL IS 9VDC
Loop Supply Voltage vs. Loop Resistance
1200
1000
800
600
400
200
0
5152
Loop Supply Voltage (Vdc)
V
= 9V + (0.022*A x R
MIN
R
= R
+ R
LOOP
SENSE
R
= Loop Resistance (Ohms)
LOOP
R
SENSE
R
WIRING
WIRING
= Sense Resistance (Ohms)
= Wire Resistance (Ohms)
Operating Region
) (*includes a 10% safety factor)
LOOP
5
Noise
For minimum noise susceptibility, avoid run­ning the transducers cable in a conduit that contains high current AC power cables. Where possible avoid running the cable near induc­tive equipment.
Shielded Cable
Units with shielded cable electrical termi­nation, connect the drain wire to the guard terminal on the read out device or measuring instrument, if available. In all other cases connect to the ground or to the power supply negative terminal.
Range Type Offset Value Span Value
0 to Positive
Pressure Range
0 to Vacuum Vacuum 0
Compound (Vac to pressure range)
Absolute Absolute Zero
0 Full Range
Vacuum Full Range
Full Range
Absolute
Offset and Span adjustments
1. WARNING! Disconnect the E2G transducer
from the control system prior to perform­ing offset and span adjustments.
2. Activate calibration mode by first cycling power off and on, and then within 30 sec­onds tap the Ashcroft calibration magnet near the specified area on the E2G label. The initial code to enter the calibration mode is 1-3-1 (Tap the unit for one sec­ond, release. Tap unit for three seconds, release, tap unit for one second, release).
When the calibration mode has been acti­vated the output signal on the transducer will drive from over range to under range.
3. At the offset pressure record output offset to be used in the span adjustment in step
4. Increase pressure to 100% of span, this will allow you to adjust the span of the unit. The span is adjustable to +/- 5% of full scale.
4. Tap the magnet near specified area on the E2G label. Adjust span to desired span value plus the offset value recorded in step 3. (The span will increase from its current value up to +5% of scale. Once the output has reached the max value, the span will jump to -5% and continue to increase. (Note - holding the magnet in position while adjusting the span will increase the speed at which the span in­creases or decreases. Once you get close to your desired setting you should tap the magnet against the unit for finer adjust­ment. If you scroll past your desired value, repeat step three until you have reached your desired span value.
5. Decrease the pressure to 0% of span, this will allow you to adjust the zero of the unit. The offset is adjustable to +/- 5% of full scale.
6. Tap magnet near specified area on the E2G label. Adjust the offset to the desired value. (The offset will increase from its current value up to +5% of scale. Once the offset output has reached the max value, the zero will jump to -5% and con­tinue to increase. (Note - holding the mag­net in position while adjusting the offset will increase the speed at which the offset increases or decreases. Once you get close to your desired setting you should release the magnet and tap it against the unit for finer adjustment. If you scroll past your desired value, repeat step 6 until you have reached your desired offset value.
7. Once you have completed step 6, you can repeat step 3 through 6 to adjust or check your calibration
8. Once you have verified the calibration, the unit will exit the calibration mode after 30 seconds of magnetic inactivity. This will be signaled by the output of the transducer driving to over range, under range and back to the normally calibrated output.
MAINTENANCE
The device does not require maintenance. In order to ensure reliable operation and a long service life of the device we recommend regular checking of the device as follows:
• Check the function in connection with sys­tem components.
• Check the tightness of the pressure con­nection lines.
• Check the electrical connections.
The exact test cycles have to be adapted to the operating and environmental conditions. The operating manuals of all other devices are also to be observed if there is an interac­tion of different device components.
TRANSPORT
The product must be protected against severe impacts therefore transport is to be effected only in the packaging intended for transport.
SERVICE
All defective or faulty devices are to be sent directly to Ashcroft Inc. We would ask you to coordinate all device returns with our inside sales department. Our inside sales depart­ment will issue an RMA number and give instructions on how to ship the return.
WARNING
Remaining process media in and on disman­tled measuring instruments may cause dan­ger to persons, environment and equipment. Take reasonable precautions! Clean the instrument thoroughly if necessary. To return the unit please choose the original packag­ing or a packaging intended for transport.
DISPOSAL
Incorrect disposal can put the environment at risk. Kindly help us protecting the envi­ronment and dispose of or recycle the used products in accordance with the relevant regulations.
DC
Pin
GND Case GND Case GND Green
Hirshman EN 175301-803 Form C
Voltage
Ouput
1 V+ V+ Red
2 Common V- Black
3 Output N/A White
GND
1
3
EN 175301-803
Form C
2
4-20mA
Output
1.15
1.45
.62
"DC"
with Mate
Wire
Color
L
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