Ashcroft B424T1000# User manual

Page 1
Installation and Maintenance Instructions for
5.11
129.8
4.00
101.6
3.31
84.1
3.25
82.6
Ø2.31
58.7
Ø.28
7.1
X3 HOLES
1/4 NPT FEMALE
2.55
64.9
1.25
31.8 .25
6.4
2.75
69.9
2.51
63.8
3/4 NPT FEMALE
Ø 5.12
130
3.50
88.9
2.78
70.6
1.38
35.2
3.25
82.6
.50
12.7
4.00
101.6 Ø .28
7.1
X3 HOLES
Ø .34
8.6
X2 HOLES
3.31
84.1
6.46 164
5.75
146.1
3.19
81.1
3.86
97.9
1.25
31.8
.25
6.4
2.55
64.9
2.75
69.9
3/4 NPT FEMALE
1/4 NPT FEMALE
BRACKET WHEN
"XBP" VARIATION
REQUIRED
5.20
(132)
3.62 (92)
2.18 (55)
0.32 (8)
4.37
(111)
1.37 (35)
Ø 0.28 x 3 HOLES
(7)
1.11 (28)
Ø 5.12
(130)
1.93 (49)
2.78 (71)
3.50 (89)
0.36 (9)
1.39 (35)
6.43 163
0.50 (13)
0.36 (9)
Ø 0.34 X 2 HOLES
(9)
Ø 3.90
(99)
0.03 (1)
3.58 (91)
0.31 (8)
5.62 (143)
3.06 (78)
1.22 (31)
1/4 NPT FEMALE
3/4 NPT 2 HOLES
BRACKET WHEN REQUIRED "XBP" VARIATION
1.93 (49)
5.20 (132)
3.62 (92)
2.18 (55)
0.32 (8)
4.37
(111)
1.37 (35)
5.73 (146)
Ø 0.28 x 3 HOLES
(7)
Ø 3.90
(99)
0.03 (1)
3.58 (91)
2.31 (59)
0.31 (8)
1.22 (31)
1/4 NPT FEMALE
3/4 NPT 2 HOLES
B400 & B700 ASHCROFT®Snap Action Switches for Pressure Control
B400 DIMENSIONS
STANDARD RANGES
10, 30, 60, 100, 150 ˝H
STANDARD RANGES
15, 30, 60, 100, 200, 400, 600 psi
2.7 lb
(1.2 kg)
O
2
1000, 3000 psi 30˝Hg vac.-0
1.8 lb
(.81 kg)
15˝H2O vac.-15˝H2O
B700 DIMENSIONS
2.7 lb
(1.2 kg)
INTRODUCTION
The Ashcroft pressure switch is a precision built agency approved control device which features a mechanical snap action switch. Controllers are available for operation on pres­sure or vacuum with fixed or variable differential. Also manual reset types for operation on increasing or decreasing pressure. The manual reset types remain tripped until reset by pressing a button on top of the enclosure. Standard electrical switch is SPDT, available with various electrical characteristics. Two SPDT switch elements mounted together are available except on variable Deadband and manual reset types. Various wetted material constructions for compatibility with a range of pressure media may be obtained.
standard NEMA 4 and explosion-proof NEMA 7 & 9 enclosure styles. Both enclosures are epoxy coated aluminum castings.
INSTALLATION
These controls are precision instruments and should never be
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The Ashcroft snap action pressure switch is furnished in the
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left with internal components exposed. During installation insure that covers are in place and conduit openings are closed except when actually working on the control.
MOUNTING B400 AND B700 SERIES
Three holes external to the enclosure for surface mounting. Location of these holes is shown on the general dimension draw­ing. They may also be mounted directly on pressure line using the pressure connection. When tightening control to pressure
line, always use the wrench flats or hex on the lower housing.
ELECTRICAL CONNECTIONS
Remove cover
B400 Series – two screws hold cover to enclosure B700 Series – cover unscrews
CONDUIT CONNECTIONS Note – It is recommended that Teflon tape or other sealant be
used on conduit, bushing or plug threads to ensure integrity of the enclosure.
Page 2
Installation and Maintenance Instructions for
TERMINAL BLOCK
SWITCH A
TERMINAL BLOCK
SWITCH B
2
1
3
2
1
3
NC
NO
C
NC
NO
C
B400 & B700 ASHCROFT®Snap Action Switches for Pressure Control
B400 Series standard – one 3⁄ B700 Series standard – two
4˝ NPT conduit hole right side.
3
4˝ N PT conduit holes with one
permanent plug. NEMA 7 & 9 enclosures require proper conduit seals and breathers as per the National Electrical Code.
3
B400 & B700 Series – XJL variation – two holes with two B400 Series – XJK variation – two
3
1
4˝ to
2˝ NPT reducing bushings.
3
4˝ NPT conduit holes.
4˝ NPT conduit
B400 SERIES SPDT – Wire directly to the switch according to circuit require-
ments. On controls with pilot lights wire lights according to cir­cuit diagram on inside of cover. See special wiring instruction
label affixed to the inside of the control enclosure. When set­point has been achieved raise and lower pressure to insure that setpoint is correct.
SETPOINT LOCKING SCREW (B400 ONLY)
Once setpoint has been determined, tighten setpoint locking
screw using a
5
/64˝ allen (hex) wrench. Do not over torque;
setpoint locking screw only needs to be hand tight.
When performing calibration or changing the setpoint, the setpoint locking screw should be loosened before turning the setpoint adjusting nut. Once calibration is complete, re-tighten the set­point locking screw.
tag for single switches with two pilot lights and dual switches with one or more lights.
2 SPDT – Dual switching elements consist of two SPDT switch-
Setpoint Locking Screw
es mounted together in a bracket. Switches are calibrated to have simultaneous operation within 1% of range either on increasing or decreasing pressure but not in both directions. Wire directly to the front and rear switch according to circuit requirements. Leads are provided on rear switch color coded as follows: Common – White Normally Closed – Red Normally Open – Blue See SPDT instructions for pilot light hook-up.
When hermetically sealed switch elements(s) are supplied, the lead color coding is as follows: Common – White Normally Closed – Red Normally Open – Blue
B700 SERIES SPDT – Wire directly to the switch according to circuit require-
ments. 2 SPDT – Wire to front switch terminal block (left) and rear switch terminal block (right) as marked. Strip insulation
5
16˝,
insert in proper terminal connector and tighten clamping screw to secure.
ADJUSTMENT OF SETPOINT B400 & B700 Series – A single setpoint adjustment nut (
7
8˝) is
located centrally at the bottom on the inside of the enclosure.
For accurate setpoint calibration, mount the switch on a cali­bration stand, a pump or catalog No.1305 deadweight gauge tester. A suitable reference standard such as an Ashcroft Duragauge or Test Gauge is necessary to observe convenient changes in pressure.
As received, the pressure switch will normally be set to approximately 90% of the indicated range. Pressurize the system to required setpoint and turn the adjustment nut until switch changes mode. Direction of turning is indicated on a
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After installation of the control replace cover to insure electrical
safety and to protect internal parts from the environment.
B450 and B750 VARIABLE DEADBAND SWITCHES
Deadband is varied by rotating the wheel on the precision switch. When viewed from the front of the enclosure, rotation to the left increases deadband – rotation to the right decreases deadband. Letters on the wheel may be used as a reference. Deadbands obtainable will vary from 0.5% to 9% of pressure range depending on range segment and type of diaphragm.
ADJUSTMENT OF SETPOINT
As received, the pressure switch will normally be set to approxi­mately 90% of range. Rotate the wheel on the MICRO SWITCH all the way to the right; this will provide smallest deadband. Pressurize the system to the required setpoint and turn the adjustment nut until the switch changes mode. Lower the pressure to reset the switch. Rotate the wheel on the MICRO SWITCH until the desired deadband is obtained. The upper setpoint will be changing upward with this adjustment. Lower the pressure to reset the switch. Then increase the pressure to the desired setpoint and turn the adjusting nut until the switch changes mode. Lower the pressure and check resetpoint and deadband. Note – As indicated above, adjustment of setpoint is made by
use of
7
8˝ nut. Precision switch element mounting
screws and bracket adjusting screw are factory sealed and should not be tampered with.
Note – Since vacuum models are already above setpoint at
atmosphere, the Normally Open (NO) circuit will be closed as received.
Recommended Practices
Ashcroft recommends regular inspection of the operation and setpoint of the switch in critical applications to prevent issues that could cause severe damage to personnel or property.
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