Ashcroft A2X Operating Manual

A2X EXPLOSION/FLAME PROOF
.887˝
4.78˝
3.065˝
.885˝
1.06˝ (27) Hex. Common For All Pressure Fittings
(22)
(78)
(121)
(22.5)
1.06˝
DIA.
(27)
PRESSURE TRANSDUCER INSTRUCTION SHEET
m WARNING! READ m
BEFORE INSTALLATION
1. GENERAL: A failure resulting in injury or damage may be caused by excessive overpres sure, excessive vibration or pressure pulsation, excessive instrument tem perature, corrosion of the pressure containing parts, or other misuse. Consult Ashcroft Inc., Stratford, Connecticut, USA before installing if there are any questions or concerns.
2. OVERPRESSURE: Pressure spikes in excess of the rated overpressure capability of the transducer may cause irreversible electrical and/ or mechanical damage to the pressure measuring and containing elements.
Fluid hammer and surges can destroy
any pressure transducer and must always be avoided. A pressure snubber should be installed to eliminate the damaging hammer effects. Fluid hammer occurs when a liquid flow is suddenly stopped, as with quick closing solenoid valves. Surges occur when flow is suddenly begun, as when a pump is turned on at full power or a valve is quickly opened.
Liquid surges are particularly damaging
to pressure transducers if the pipe is orig­inally empty. To avoid damaging surges, fluid lines should remain full (if possible), pumps should be brought up to power
slowly, and valves opened slowly. To avoid damage from both fluid hammer and surges, a surge chamber should be installed.
Symptoms of fluid hammer and surge’s damaging effects:
• Pressure transducer exhibits an output at zero pressure (large zero offset).
• Pressure transducer output remains constant regardless of pressure
• In severe cases, there will be no output.
FREEZING:
Prohibit freezing of media in pressure port. Unit should be drained (mount in vertical position with electrical termina­tion upward) to prevent possible over­pressure damage from frozen media.
3. STATIC ELECTRICAL CHARGES:
Any electrical device may be susceptible to damage when exposed to static elec­trical charges. To avoid damage to the transducer observe the following:
• Operator/installer should follow the proper ESD (electrostatic discharge) protection procedures before handling the pressure transducer.
• Ground the body of the transducer BEFORE making any electrical connections
• When disconnecting, remove the ground LAST!
Note: The shield and drain wire in the
cable (if supplied) is not connected to the transducer body, and is not a suitable ground.
4. WARNING/AVERTISSEMENT
DO NOT OPEN UNIT WHEN ENERGIZED
NE PAS OUVRIR L’APPAREIL
LORSQU’IL EST SOUS TENSION
SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY
LA SUBSTITUTION DE COMPOSANTS
PEUT COMPROMETTRE LA SÉCURITÉ INTRINSÈQUE”
EXPLOSION HAZARD - DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS
RISQUE D’EXPLOSION. NE PAS
DÉBRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION, À MOINS QU’lL NE S’AGISSE D’UN EMPLACEMENT NON DANGEREUX
EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2
RISQUE D’EXPLOSION – LA
SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATÉRIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I, DIVISION 2
Ashcroft® A2X Pressure Transmitter, Typical Dimensions and Construction*
Conduit electrical termination
1.06˝ (27)
DIA.
1.06˝ (27) Hex. Common For All Pressure Fittings
4.78˝ (121)
.887˝
(22.5)
3.065˝ (78)
.885˝
(22)
.887˝
(22.5)
1.06˝ (27)
DIA.
4.78˝
(121)
3.065˝ (78)
.675˝
(17)
Dimensions and construction details may vary based on product specified.
©2019 Ashcroft Inc., 250 East Main Street, Stratford, CT 06614-5145, USA, Tel: 203-378-8281, Fax: 203-385-0499, www.ashcroft.com All sales subject to standard terms and conditions of sale. a2x_transducer_im_ RevC_Ltr_01-16-19 (I&M009-10167-A2X)
A2X EXPLOSION/FLAME PROOF
OR OTHER DE
.830
FLYING LEADS
ELECTRICAL TERMINATION
CONDUIT - 1/2 NPT MALE
(C2), (C5)
1.062
PRESSURE TRANSDUCER INSTRUCTION SHEET
Mounting
The A2X transmitter requires no special mounting hardware, and can be mounted in any plane with negligible position error. Although the unit can withstand normal vibration without damage or significant output effects, it is always good practice to mount the transducer where there is mini­mum vibration. For units with NPT type pressure fittings apply Teflon
®
tape or an equivalent sealant to the threads before installing. When tightening, apply a wrench to the hex wrench flats located just above the pressure fitting. DO NOT tighten by using a pipe wrench on the housing.
Power Supply
Power Supply Voltage
Output Signal Min Max
0-5Vdc 10V 30V 1-5Vdc 10V 30V 1-6Vdc 10V 30V 0-10V 14V 30V 4-20mA* 12V 30V**
* For transmitters with 4-20mA output
signal, the minimum voltage at the tem­inals is 12Vdc. However, the minimum supply voltage should be calculated using the following graph and formula.
** For Intrinsically Safe Installations max,
supply voltage is 30Vdc. Refer to Ashcroft drawing #825A022 for wiring and installa­tion requirements.
Loop Supply Voltage vs. Loop Resistance
1000
30 Vdc max for
800
600
400
200
Loop Resistance (Ohms)
Vmin = 12V+ (.022A x RL) (includes a 10% safety factor) RL = RS + RW RL = Loop Resistance (ohms) RS = Sense Resistance (ohms) RW = Wire Resistance (ohms)
Intrinsically Safe Installations
0
10
Loop Supply Voltage (Vdc)
Operating
Region
20 30
36
Noise
For minimum noise susceptibility, avoid running the transducer’s leads in a con­duit that contains high current AC power cables. Where possible avoid running the cable near inductive equipment.
Sintered Metal Filter
All units less than 500 psi include a small metal sintered filter at the top of the unit. This is necessary to equalize the internal pressure with atmospheric pressure but can be a point of moisture ingress.
A2X Wiring Diagrams
POWER SUPPLY
+
METER
+
POWER SUPPLY
METER
OR OTHER DEVICE
PIN 1
PIN 2
+
VICE
4-20mA
PIN 1
PIN 2
PIN 3
+
3-Wire Voltage
(+)
V+
(–)
V–
(+ Power)
(Common)
(+ Output)
TRANSDUCER
TRANSDUCER
A2X transducer has internal transient protection: for safety, limit line-to­ground voltage to 36 Vdc max.
HAZARDOUS AREA CERTIFICATIONS
Explosion Proof* – cUL: Specify A2X
Class I, Div. 1 & 2, Groups A, B, C and D Class II, Div. 1 & 2, Groups E, F and G
Flame Proof* – ATEX: Specify A2X
Compliance with standards
EN 60079-0: 2012 and EN 60079-1: 2007
II 2 G Ex d IIC T4 Gb
-40°C ≤ Tamb. ≤ 125°C
DEMKO 04 ATEX 0237942
Intrinsically Safe (applies to 4-20mA) FM/CSA: Intrinsic Safety: Class I, II and III Div.1 and 2,
Non-Incendive: Class I, II and III Div.1 and 2, Groups A,
Groups A, B, C, D, F and G per entity requirements see Ashcroft drawing # 825A022
B, C, D, F and G, no barriers needed
* Model A2X enclosure is intended for
installation using metallic conduit and requires installer to comply with appro­priate codes to complete proper instal­lation to meet the assigned hazardous area designation.
Wire Voltage Current
Color Output Output
Red (+) Power (+) Power White (+) Output None Black (-) Power (-) Power
1.062
.830
FLYING LEADS
ELECTRICAL TERMINATION
CONDUIT - 1/2 NPT MALE
(C2), (C5)
* Installation of conduit leads should be limit-
ed to 3m to maintain CE compliance
Wire Voltage Current
Color Output Output
Red (+) Power (+) Power White (+) Output None Black (-) Power (-) Power
1.062
.830
SHIELDED CABLE (PIG TAIL)
PIGTAIL
ELECTRICAL TERMINATION
ELECTRICAL TERMINATION
CONDUIT - 1/2NPT MALE
CONDUIT - 1/2 NPT MALE
(C1), (C6), (C7), (P7)
(C1), (P7)
©2019 Ashcroft Inc., 250 East Main Street, Stratford, CT 06614-5145, USA, Tel: 203-378-8281, Fax: 203-385-0499, www.ashcroft.com All sales subject to standard terms and conditions of sale. a2x_transducer_im_ RevC_Ltr_01-16-19 (I&M009-10167-A2X)
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