Ashcroft A2 User Manual

A2 PRESSURE TRANSMITTER
.50
3.065
4.45
2.200
.885
1.06
DIA.
1.06 Hex. Common For All Pressure Fittings
.887˝
4.78˝
3.065˝
.675˝
1.06˝
DIA.
(22.5)
(121)
(78)
(17)
(27)
.887˝
4.78˝
3.065˝
.885˝
1.06˝ (27) Hex. Common For All Pressure Fittings
(22)
(78)
(121)
(22.5)
1.06˝
DIA.
(27)
INSTRUCTION SHEET
WARNING! READ

BEFORE INSTALLATION
denly stopped, as with quick closing solenoid valves. Surges occur when
low is suddenly begun, as when a
f pump is turned on at full power or a valve is quickly opened.
1. GENERAL:
A failure resulting in injury or dam-
ge
ay be caused by excessive
a
m overpressure, excessive vibration or pressure pulsation, excessive instru­ment temperature, corrosion of the pressure containing parts, or other misuse. Consult Ashcroft Inc., Stratford, Connecticut, USA before installing if there are any questions or concerns.
2. OVERPRESSURE:
Pressure spikes in excess of the rated overpressure capability of the trans­ducer may cause irreversible electri- cal and/or mechanical damage to the pressure measuring and containing elements.
Fluid hammerand surges can destroy any pressure transducer and must always be avoided. A pressure snub­ber should be installed to eliminate the damaging hammer effects. Fluid ham-
Liquid surges are particularly damag­ing to pressure transducers if the pipe is originally empty. To avoid damaging surges, fluid lines should remain full (if possible), pumps should be brought up to power slowly, and valves opened slowly. To avoid damage from both fluid hammer and surges, a surge chamber should be installed.
Symptoms of fluid hammer and surge's damaging effects:
• Pressure transducer exhibits an out­put at zero pressure (large zero offset).
• Pressure transducer output remains constant regardless of pressure
• In severe cases, there will be no output.
FREEZING:
Prohibit freezing of media in pressure port. Unit should be drained (mount in vertical position with electrical termina­tion upward) to prevent possible over­pressure damage from frozen media.
mer occurs when a liquid flow is sud-
3. STATIC ELECTRICAL CHARGES:
Any electrical device may be suscepti-
le to damage when exposed to static
b electrical charges. To avoid damage to the transducer observe the following:
• Operator/installer should follow the proper ESD (electrostatic discharge) protection procedures before handling the pressure transducer.
• Ground the body of the transducer BEFORE making any electrical connections
• When disconnecting, remove the ground LAST!
Note: The shield and drain wire in the cable (if supplied) is not connected to the transducer body, and is not a suit­able ground.
Ashcroft®A2 Pressure Transmitter, Typical Dimensions and Construction*
Enclosure Options “S” and “Z” Enclosure Option “W”
Threaded housing with zero & span access Welded housing without zero and span access
Cable style electrical termination
Zero and span access sleeve and adjustment potentiometer (optional)
Threaded Male Process Connection
© 2011 Ashcroft Inc. All rights reserved. 250 East Main Street, Stratford, CT 06614 USA Tel: 203-378-8281, Fax: 203-385-0402 www.ashcroft.com All sales subject to standard terms and conditions of sale.
I&M011-10102-A2. Rev. 02/14
*
Dimensions and construction details may vary based on product specified.
Conduit style electrical termination
A2 PRESSURE TRANSMITTER
+
+
POWER SUPPLY
(
+)
(–)
T
RANSDUCER
V+
V–
PIN 1
PIN 2
4-20mA
METER
O
R OTHER DEVICE
+
+
POWER SUPPLY
METER
OR OTHER DEVICE
TRANSDUCER
(Common)
(+ Power)
(+ Output)
PIN 1
PIN 2
PIN 3
3-Wire Voltage
.062
Z S
Z S
“Z” and “S” pots
INSTRUCTION SHEET
Mounting
The A2 transmitter requires no special mounting hardware, and can be mounted in any plane with negligible position error.
Although the unit can withstand normal vibration without damage or significant output effects, it is always good practice to mount the transducer where there is minimum vibration.
For units with NPT type pressure fittings apply Teflon
®
tape or an equivalent
sealant to the threads before installing.
When tightening, apply a wrench to the hex wrench flats located just above the pressure fitting. DO NOT tighten by using a pipe wrench on the housing.
Power Supply
Power Supply Voltage
Output Signal Min Max
0-5Vdc 10V 30V 1-5Vdc 10V 30V 1-6Vdc 10V 30V 0-10V 14V 30V 4-20mA 12V* 36V
* For transmitters with 4-20mA output
signal, the minimum voltage at the termi­nals is 12Vdc. However, the minimum supply voltage should be calculated using the following graph and formula.
Loop Supply Voltage vs. Loop Resistance
1000
800
Noise
For minimum noise susceptibility, avoid running the transducer’s cable in a con­duit that contains high current AC power cables. Where possible avoid running the cable near inductive equipment.
hielded Cable
S
Units with shielded cable electrical termi­nation, connect the drain wire to the guard terminal on the read out device or measuring instrument, if available. In all other cases connect to the ground or to the power supply negative terminal.
Sintered Metal Filter
All units less than 500 psi include a small metal sintered filter at the top of the unit. This is necessary to equalize the internal pressure with atmospheric pressure but can be a point of moisture ingress.
A2 Wiring Diagrams
rical termination end of the unit (see
t diagram on front page). To gain access to the zero and span
djustment pots, slide the access
a sleeve upward toward the connector. On the label there is a “Z” and “S” to
ndicate zero and span. (Looking at the
i A2 vertically as in the diagram, zero is on the left and the span is on the right).
sing a small trim pot adjustment tool
U you can adjust zero ±10% of full scale and span ±10% of full scale.
2. Top/rear access zero and span adjustment
Access to “Z” and “S” pots via the top (electrical termination end) of the unit is standard on all “S” enclosure units with 4-20mA output. Access is gained by removing the black threaded cap, once removed you will see the pots indicated
by “Z” and “S” respectively as shown below. Using a small trim pot tool, you can adjust zero ±10% of full scale and span ±10% of full scale.
Recalibration Instructions:
1. Apply 0% full scale pressure.
2. Adjust the output using the zero adjust trim pot.
3. Apply 100% full scale pressure.
4. Adjust the output using the span adjust­ment trim pot.
5. Repeat steps 1 through 4 as necessary.
600
400
200
Loop Resistance (Ohms)
0
10
Loop Supply Voltage (Vdc)
Vmin = 12V+ (.022A x RL) (includes a 10% safety factor) RL = RS + RW RL = Loop Resistance (ohms) RS = Sense Resistance (ohms) RW = Wire Resistance (ohms)
Operating
Region
20 30
A2 transducer has internal transient protection: for safety, limit line-to­ground voltage to 36 Vdc max.
Zero and Span Adjustment
Instructions below apply to the particular configurations noted, not all A2 configura­tions offer Zero and Span access. While Zero adjustment is not normally neces­sary, it may be desirable to trim out any offset in the system. However, proper Span calibration requires a pressure stan­dard three to five times more accurate than the accuracy of the transducer, and there may also be interaction of Span on Zero.
1. Side access zero and span adjust­ment(Enclosure Options “Z,” “Y”) A2
configurations with side access “Z” and
© 2011 Ashcroft Inc. All rights reserved. 250 East Main Street, Stratford, CT 06614 USA Tel: 203-378-8281, Fax: 203-385-0402 www.ashcroft.com All sales subject to standard terms and conditions of sale.
“S” potentiometers (pots) have a black plastic access sleeve towards the elec-
I&M011-10102-A2. Rev. 02/14
A2 PRESSURE TRANSMITTER
.600
(4) PIN BENDIX STYLE
ELECTRICAL TERMINATION
SHELL SIZE 8
(B4), (H1), (L1), (P2)
PROCESS FITTING (REF.)
1.062
1.000
C
D
B
A
.71
M12
ELECTRICAL TERMINATION
(EW), (E0), (E1), (E2)
1.320
.18
.64
DIN 43650-A
ELECTRICAL TERMINATION
(DN), (D0), (D1), (D2)
1.320
.65
(4) PIN BENDIX STYLE
ELECTRICAL TERMINATION
SHELL SIZE 8
(B4), (H1), (L1), (P2)
1.320
PIGTAIL
ELECTRICAL TERMINATION
PLASTIC MOLDED
(F2), (P1)
1.320
.50
C
D
B
A
3
4
2
1
Key
2
1
3
Gnd.
.830
FLYING LEADS
E LE CT RI CA L TE RM IN AT IO N
CONDUIT - 1/2 NPT MALE
(C2), (C5)
1.062
.
830
1.062
INSTRUCTION SHEET
Pin #
Voltage Current
utput Output
O
A (+) Power (+) Power B (+) Output None C Field Gnd. Field Gnd. D (-) Power (-) Power
Wire Voltage Current
olor Output Output
C
Red (+) Power (+) Power White (+) Output None Black (-) Power (-) Power
Wire Voltage Current
Color Output Output
Red (+) Power (+) Power White (+) Output None Black (-) Power (-) Power
SHIELDED CABLE (PIG TAIL)
ELECTRICAL TERMINATION
ONDUIT - 1/2NPT MALE
C
C1), (C6), (C7), (P7)
(
Pin Voltage Current Mating No. Output Output Cable Color
1 (+) Power (+) Power Red 2 (+) Output None White 3 Field Gnd. Field Gnd. Green 4 (-) Power (-) Power Black
ELECTRICAL TERMINATIONS FOR WELDED HOUSINGS ONLY
Pin Voltage Current Mating No. Output Output Cable Color
1 (+) Power (+) Power Red 2 (-) Power (-) Power Black 3 (+) Output None White
GND Field Gnd. Field Gnd. Green
Pin Voltage Current Mating No. Output Output Cable Color
A (+) Power (+) Power Red B (+) Output None White C Field Gnd. Field Gnd. Geen D (-) Power (-) Power Black
Wire Voltage Current
Color Output Output
Red (+) Power (+) Power White (+) Output None Black (-) Power (-) Power Green Field Gnd. Field Gnd.
© 2011 Ashcroft Inc. All rights reserved. 250 East Main Street, Stratford, CT 06614 USA Tel: 203-378-8281, Fax: 203-385-0402 www.ashcroft.com All sales subject to standard terms and conditions of sale.
I&M011-10102-A2. Rev. 02/14
Ashcroft Inc. 250 East Main Street Stratford, CT 06614-5145 USA Tel: 203-378-8281 • Fax: 203-385-0402
Visit our web site www.ashcroft.com
Tel: 203-378-8281, Fax: 203-385-0402 www.ashcroft.com All sales subject to standard terms and conditions of sale. I&M011-10102-A2. Rev. 02/14
email: info@ashcroft.com www.ashcroft.com
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