ascobloc AEB 230, AEB 240, AEB 240.400, AEB 260, AEB 260.400 Operating Instructions Manual

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Page 1
EN
Operating Instructions for
ASCOLINE 700
Electric Frying Plate,
Electric Grill Plate /
Griddle Plate
Quality and Competence in
Stainless Steel
Page 2
Operating Instructions for Ascoline 700, AEB 2xx, 4xx
1 Table of Contents
Page
1 Table of Contents .............................................................................................................. 1
2 Details of the Equipment .................................................................................................. 2
3 Instructions on Safe-handling of the Equipment ........................................................... 2
3.1 General instructions ............................................................................................................ 2
3.2 Safety instructions for operating, cleaning and repair ......................................................... 3
3.3 Instructions for transport ..................................................................................................... 3
3.4 Instructions on installation ................................................................................................... 3
4 Installation ......................................................................................................................... 3
4.1 Setting up ............................................................................................................................ 3
4.2 Connections ........................................................................................................................ 3
5 Proper Use of the Equipment .......................................................................................... 4
5.1 Operational start-up ............................................................................................................ 4
5.2 Operating ............................................................................................................................ 4
5.3 Cleaning .............................................................................................................................. 4
6 Repair and Maintenance ................................................................................................... 4
6.1 Repair and Maintenance ..................................................................................................... 4
6.2 Measures to be taken for longer stoppages ....................................................................... 5
7 Faults and their Rectification ........................................................................................... 5
7.1 Fault rectification ................................................................................................................. 5
7.2 Customer service ................................................................................................................ 5
8 Spare Parts ........................................................................................................................ 6
8.1 List ....................................................................................................................................... 6
8.2 Illustrations .......................................................................................................................... 6
9 Declaration of Conformity ................................................................................................ 8
Annexes
• Technical Data Sheet
• Connection Diagram
• Cleaning and Care Instructions
Dear customer, Read carefully through these operating instructions before putting the equipment into operation for the first time. They
contain important instructions on setting up, use and maintenance of the equipment. Pay special attention to the safety instructions included in the text.
Keep these operating instructions in a safe place and ensure that they are accessible to the operating personnel at all times. In addition to the instructions for operating, you will also find instructions and information for your servicing staff.
Hazard symbol description
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel. +49 351 4533-0 Fax: +49 351 4537-339 E-mail:
General hazard symbol Non-observance of the safety instructions means danger to persons (injury) or damage to
the equipment
Hot surfaces. Contact can lead to burns.
Subject to change without notice!
[email protected] AEBxxxff.doc Status: 06 April 2011
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Operating Instructions for Ascoline 700, AEB 2xx, 4xx
Appliance type
Version
ID No.
Wall and table
-
top appliances
2 Details of the Equipment
AEB 230 Electric frying plate, CrNi steel GN 1/1 basin 6570.100 AEB 240 Electric grill plate, ribbed steel bottom 6570.200
AEB 240.400 Electric grill plate, ribbed steel bottom, hard chrome-plated 6570.244
AEB 260 Electric griddle plate, smooth steel bottom 6570.260
AEB 260.400 Electric griddle plate, smooth steel bottom 6570.300
AEB 430 Electric frying plate, CrNi steel GN 2/1 basin 6571.100 AEB 440 Electric grill plate, ribbed steel bottom 6571.200
AEB 440.400 Electric grill plate, ribbed steel bottom, hard chrome-plated 6571.444
AEB 450 Electric grill plate/griddle plate, steel bottom, half-side is ribbed
AEB 450.400
AEB 460 Electric griddle plate, smooth steel bottom 6571.460
AEB 460.400 Electric griddle plate, smooth steel bottom 6571.464
AEB 238 Electric frying plate, CrNi steel GN 1/1 basin 6670.100 AEB 248 Electric grill plate, ribbed steel bottom 6670.200
AEB 248.400 Electric grill plate, ribbed steel bottom, hard chrome-plated 6670.400
AEB 268 Electric griddle plate, smooth steel bottom 6670.260
AEB 268.400 Electric griddle plate, smooth steel bottom 6670.300
AEB 438 Electric frying plate, CrNi steel GN 2/1 basin 6671.100 AEB 448 Electric grill plate, ribbed steel bottom 6671.200
AEB 448.400 Electric grill plate, ribbed steel bottom, hard chrome-plated 6671.400
AEB 458 Electric grill plate/griddle plate, steel bottom, half-side is ribbed
AEB 458.400
AEB 468 Electric griddle plate, smooth steel bottom 6676.460
AEB 468.400 Electric griddle plate, smooth steel bottom 6676.464
(see data sheet in annex for technical data)
Electric grill plate/griddle plate, steel bottom, half-side is ribbed, hard chrome-plated
Electric grill plate/griddle plate, steel bottom, half-side is ribbed, hard chrome-plated
Free-standing appliances
6571.450
6571.454
6674.450
6674.400
3 Instructions on Safe-handling of the Equipment
3.1 General instructions
The equipment is a technical appliance that is only intended for commercial use. The electric frying plates and griddle plates are used for the commercial preparation of meals. The appliance is not suitable for space heating nor for the warming up of other materials – except those
normally used in cooking. Ventilation of the work rooms complying with the regulations is to be ensured. The employers' liability insurance association (BG) rules “Working in Commercial Kitchens” of the
“Food Processing Industry” expert committee of the BG Central Office (BGR 111) are to be observed when setting up and operating equipment.
Technical modifications to the equipment by unauthorised persons without written permission from the manufacturer completely nullify any claims under the guarantee and invalidate any claims in respect of product liability.
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany Tel. +49 351 4533-0 Fax: +49 351 4537-339 E-mail:
Subject to change without notice!
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Operating Instructions for Ascoline 700, AEB 2xx, 4xx
These instructions are to be made known to the members of staff affected in the context of an operating directive.
3.2 Safety instructions for operating, cleaning and repair
Overheated fats and oils can be self-igniting. The preparation of food using fats and oils should not be left unsupervised. Never try to extinguish fat or oil using water!
Several parts, such as the top plate of the range, frying plate and griddle plate get very hot due to the high temperatures needed for frying and grilling. Protect yourself by only touching the control elements provided and by wearing clothing that prevents direct skin contact.
The operating and cleaning may only be carried out by personnel who have received appropriate instruction. Maintenance and repair may only be performed by qualified specialists who have received training.
The manufacturer cannot be made liable for damage due to inexpert connection and handling. Claims under the guarantee in such cases are null and void.
Before repair work is started, the equipment must be disconnected on all poles from the power (using isolating equipment in the customer's supply, e.g. contact breakers).
3.3 Instructions for transport
Transport ascobloc equipment only in the original packaging. This avoids unnecessary damage and expense.
Check equipment for damage. Do not lift or shift the appliance by holding the top plate or the bottom edges at the sides of the appliance.
The bottom edges at the front and rear of the appliance are provided for this.
3.4 Instructions on installation
The appliance is wired up in the factory as far as the connector. All connection work must be carried out by an authorised specialist company. Allow the technical experts to look at these documents. The legally acknowledged regulations (Germany VDE, Austria ÖVE, Switzerland SEV etc.) and the connection requirements of the local electricity utility are to be observed.
Before beginning the installation work, it should be checked that the mains voltage, mains type and the current rating of the circuit breaker match the values given on the name plates. An isolating device in the customer's scope of supply that is effective on all poles must be provided, e.g. contact breakers with at least 3 mm contact gaps, so that the equipment is disconnected from the power supply during repair and installation work. Connection to an equipotential bonding system is available (check effectiveness).
Do not sharply bend or crush mains cables or damage on sharp edges and route them so that they cannot come in contact with hot parts. The power supply cable must be led through the equipment, fully sheathed, from the screwed connection to the entry of the terminal box. The appliance is intended for a permanent connection; connection via plug and socket is not permitted
4 Installation
4.1 Setting up
Do not set up the equipment next to walls, kitchen furniture, and decorations or similar which are made of flammable materials. Otherwise there is danger of fire. See data sheet with equipment description for minimum distance. Local fire protection regulations must be kept to absolutely!
The equipment must be set up absolutely horizontal (use spirit level for alignment). Equipment with adjustable feet can easily compensate for unevenness in the floor (+/- 20 mm) by turning the bottom ends of the feet. If set up on a plinth, this is to have shims fitted underneath to compensate for unevenness, if required.
4.1.1 Free-standing set-up
If the equipment is to be set up on its own, suitable means are to be used to protect it against tilting and shifting.
4.1.2 Setting them up in groups or blocks
When setting up in groups or blocks, the equipment must be joined together by connecting elements
provided for this purpose. This is for the sake of hygiene. Observe equipment setting up sheets or assembly diagram (data sheet in annex).
4.2 Connections
Details of connections for the media can be taken from the accompanying connection diagram and equipment description. Check whether the size and position of the electrical connections of the customer side correspond to the information in the connection plan, equipment description or installation plan.
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany Tel. +49 351 4533-0 Fax: +49 351 4537-339 E-mail:
Subject to change without notice!
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Operating Instructions for Ascoline 700, AEB 2xx, 4xx
The terminal box for the connections is located behind the front panel A (see data sheet). Make the connections as shown in the annex or in the connection diagram accompanying the equipment. The number of the connection diagram is to be found on the type plate. Once the electrical connections have been made, close the cover of the terminal box and screw the front panel in place again.
4.2.1 Free-standing appliances
The connections can be made from below or from the rear from a closed installation space. With the connection from below, the pipe length must be 50 mm above the floor surface.
4.2.2 Wall/table mounted appliance - attached to an installation wall, cantilever or wall-mounted frame
When attaching the appliance to an installation wall, cantilever or on a wall-mounted frame (ACC 881), the appliance connections from below or from the rear are to be used.
4.2.3 Wall/table-top appliances connect through the rear wall
On the right side at the rear in the corner is a bracket that is screwed on with downwards penetration that covers the access to the installation channel to the rear. Remove the bracket, turn it through 180° and screw it back on so that the penetration in the bracket now frees up access to the rear and covers the downwards access.
5 Proper Use of the Equipment
5.1 Operational start-up
Remove the protective film before bringing into operation Clean the equipment with dilute soap solution.
5.2 Operating
The knobs for the temperature controller and the indicator light for the frying plates are located on the operating panel. (Figure 2)
When the frying plate is switched on, the green or the yellow indicator light goes on When the preselected temperature is reached, the yellow light goes out When in the frying plate is held in readiness, keep the surface temperature as low as possible. If the equipment is to be taken out of use, set all knobs to “zero”. The drain pipe for fried residues leads to a catchment tray lying below it (GN 1/1-65 container).
The catchment tray can be removed for emptying and cleaning. The frying plate cannot be operated without the dirt tray. Please note that the capacity of each dirt tray is limited.
The frying plate can be operated with a liquid fat level or for the preparation of liquid meals by means of the plug supplied.
In the case of frying and griddle plates, the plug may only be used for cleaning purposes.
5.3 Cleaning
Please observe the hygiene regulations in your firm! The instructions in this document are not a substitute for such regulations (observe the tips for the treatment of stainless steel appliances in commercial kitchens!).
Attention! Appliances may not be cleaned using water under pressure (spraying with water hose or steam jet or high pressure cleaners). The appliance is to be shut off if the surroundings are to be cleaned using such means!
The appliance must be shut off and adequately cooled down before cleaning. Appliance parts or accessories that come in contact with foodstuffs must be cleaned thoroughly with cleaning agents and then rinsed off with tap water. Flammable liquids are not be used for cleaning.
To avoid interruptions in operation and for hygiene reasons, the appliance should be cleaned daily after use.
Top plate
With stubborn deposits, spray commercially available stainless steel cleaning agent onto the top plate and let it take effect for about 10 to 20 minutes. Then clean with a coarse sponge and wipe out with clear water. Do not flood the top plate – wipe it out with cloths.
ATTENTION! The cleaning agent to be used must be free of chlorine and fluorine compounds as these halides can attack even high-quality stainless steel.
6 Repair and Maintenance
6.1 Repair and Maintenance
Please also observe the cleaning and care instructions in the annex!
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany Tel. +49 351 4533-0 Fax: +49 351 4537-339 E-mail:
Subject to change without notice!
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Operating Instructions for Ascoline 700, AEB 2xx, 4xx
In addition to that they require, apart from specified inspections, no maintenance or servicing.
6.2 Measures to be taken for longer stoppages
Clean the appliance thoroughly. Disconnect the appliance from the mains
7 Faults and their Rectification
7.1 Fault rectification
Always disconnect the power plug before starting any repair work!
Fault Cause Remedy
Green indicator light is on, but there is no heat
No heat generated at the electric frying, grill or griddle plate
Contact breaker trips repeatedly
Green indicator light does not light up when the appliance is switched on
A repair may only be performed by trained, qualified specialists. Please give us the equipment number and the type designation that are on the equipment name plate. The plate is located on the front cover A of the equipment (see connection diagram).
Heating, power controller or temperature limiter defective, a phase is missing
Power connection to equipment interrupted
Fuse in customer supply is open Green indicator light is on, but there is no heat Heating element faulty Wrong contact breaker or short-
circuit Mains connection or contact breaker
defective Indicator light is faulty
Replace defective component
Restore supply
Restore supply
Replace heating element
Replace
Replace contact breaker
7.2 Customer service
ascobloc Customer Service: Tel. +49 351 4533–384 Fax +49 351 4533–379 E-mail [email protected]
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany Tel. +49 351 4533-0 Fax: +49 351 4537-339 E-mail:
Subject to change without notice!
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Operating Instructions for Ascoline 700, AEB 2xx, 4xx
1.
Indicator light, green
2.
Indicator light, yellow
3.
Temperature limiter
4.
Temperature controller
5.
Scale ring
6.
Knob
7.
Appliance foot
8.
PTFE plug
9.
Heating element box 4.6
kW
10.
Heating element box 3.5
kW
11.
Knurled knob
12.
Catchment tray GN 1/1
8 Spare Parts
8.1 List
Item Name Type / Version Art. No. Remarks
09/2092 x 09/2093 x 09/1687 x 09/2085 x 08/2938 09/2662 except AEB 2x8, AEB 4x8 08/6232 08/1515 except AEB 23x, AEB 43x 09/3355 x AEB 23x, AEB 43x 09/1020 x AEB 2x8, AEB 4x8 08/1320 08/2251
x = replacement or repair only by authorised specialist company
8.2 Illustrations
Figure 1 Electric frying plate AEB 430
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel. +49 351 4533-0 Fax: +49 351 4537-339 E-mail:
Subject to change without notice!
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Operating Instructions for Ascoline 700, AEB 2xx, 4xx
Figure 2 Control panel (shown is AEB 430) and installation space behind the control panel
Figure 3 Heating element box (shown is AEB 430 – HKK 3.5 kW)
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany
Tel. +49 351 4533-0 Fax: +49 351 4537-339 E-mail:
Subject to change without notice!
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Operating Instructions for Ascoline 700, AEB 2xx, 4xx
Appliance type
Version
ID No.
Free-standi
ng appliances
Wall and
table
-
top appliances
9 Declaration of Conformity
EC Declaration of Conformity for the CE Mark
The manufacturer
Gastro-Gerätebau GmbH Grüner Weg 29 D-01156 Dresden
hereby declares that the appliances described below
AEB 230 Electric frying plate, CrNi steel GN 1/1 basin 6570.100 AEB 240 Electric grill plate, ribbed steel bottom 6570.200 AEB 240.400 Electric grill plate, ribbed steel bottom, hard chrome-plated 6570.244 AEB 260 Electric griddle plate, smooth steel bottom 6570.260 AEB 260.400 Electric griddle plate, smooth steel bottom 6570.300 AEB 430 Electric frying plate, CrNi steel GN 2/1 basin 6571.100 AEB 440 Electric grill plate, ribbed steel bottom 6571.200 AEB 440.400 Electric grill plate, ribbed steel bottom, hard chrome-plated 6571.444 AEB 450 Electric grill plate/griddle plate, steel bottom, half-side is ribbed
AEB 450.400
AEB 460 Electric griddle plate, smooth steel bottom 6571.460 AEB 460.400 Electric griddle plate, smooth steel bottom 6571.464
Electric grill plate/griddle plate, steel bottom, half-side is ribbed, hard chrome-plated
6571.450
6571.454
AEB 238 Electric frying plate, CrNi steel GN 1/1 basin 6670.100 AEB 248 Electric grill plate, ribbed steel bottom 6670.200 AEB 248.400 Electric grill plate, ribbed steel bottom, hard chrome-plated 6670.400 AEB 268 Electric griddle plate, smooth steel bottom 6670.260 AEB 268.400 Electric griddle plate, smooth steel bottom 6670.300 AEB 438 Electric frying plate, CrNi steel GN 2/1 basin 6671.100 AEB 448 Electric grill plate, ribbed steel bottom 6671.200 AEB 448.400 Electric grill plate, ribbed steel bottom, hard chrome-plated 6671.400 AEB 458 Electric grill plate/griddle plate, steel bottom, half-side is ribbed
AEB 458.400
AEB 468 Electric griddle plate, smooth steel bottom 6676.460 AEB 468.400 Electric griddle plate, smooth steel bottom 6676.464
satisfy the provisions of the EMC Directive 89/336/EEC, the Low Voltage Directive 2006/95/EC, including modifications valid at the time of the declaration. The following harmonised standards were applied:
Electric grill plate/griddle plate, steel bottom, half-side is ribbed, hard chrome-plated
6674.450
6674.400
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany Tel. +49 351 4533-0 Fax: +49 351 4537-339 E-mail:
Subject to change without notice!
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Operating Instructions for Ascoline 700, AEB 2xx, 4xx
DIN EN 55014-1:2010-02 Electromagnetic compatibility - Requirements for household appliances,
electric tools and similar apparatus - Part 1: Emission
DIN EN 55014-2:2009-06 Electromagnetic compatibility - Requirements for household appliances,
electric tools and similar apparatus - Part 2: Immunity
EN 60335-2-38: 2008-12 Household and similar electrical appliances - Safety - Part 2-38: Particular
requirements for commercial electric griddles and griddle grills
EN 60335-1:2010-11 Household and similar electrical appliances - Safety - Part 1: General
requirements
The following national or international standards (or parts/clauses thereof) and specifications were applied:
DIN 18852:2003-06 Equipment for commercial kitchens - Frying and grilling appliances -
Requirements and testing (in German)
Dresden, 06 April 2011
p.p. R. Ziegler Technical Director
ascobloc Gastro-Gerätebau GmbH 01156 Dresden, Grüner Weg 29 Germany Tel. +49 351 4533-0 Fax: +49 351 4537-339 E-mail:
Subject to change without notice!
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