5.7Accessories for AS-Interface _________________________________________________________ 20
5.8Dimensions of the accessories for AS-Interface __________________________________________ 20
CAUTION
To avoid malfunction of the bus system, please check on any valve island
• for correct addressing parameters.
• all installation, adjustment and maintenance operations must be carried out by qualified personnel.
A separate Declaration of Incorporation relating to EEC-Directive 89/392/EEC Annex II B is available on request.
Please provide acknowledgement number and serial numbers of products concerned.
This product complies with the essential requirements of the EMC-Directive 89/336/EEC and amendments. A
separate Declaration of Conformity is available on request.
NOTICE
The information in this manual is subject to change without notice.
In no event shall ASCO/JOUCOMATIC be liable for technical or editorial errors or omissions. Neither is any liability assumed
for accidental or consequential damages arising out of or in connection with the supply or use of the informaton contained
herein.
THIS MANUAL CONTAINS INFORMATION PROTECTED BY COPYRIGHT. NO PART OF THIS DOCUMENT MAY BE
PHOTOCOPIED OR REPRODUCED IN ANY FORM OR MANNER WHATSOEVER WITHOUT PRIOR WRITTEN PERMISSION
FROM JOUCOMATIC.
1.The BUSLINK system - generation C - with AS-Interface protocol
Pneumatic islands of 4 to 8 monostable or bistable spool valves, ØM5 - G1/8 - G1/4, with integrated connections for data
exchange with a control system (PLC) by means of a field bus and standardized AS-Interface protocol.
Max. 8 outputs (valves)
R
W
P
I
S
A
-2
1
IN
1
1-
-4
1
IN
IN
-3
1
-2
2
IN
IN
-1
2
-4
2
IN
IN
-3
2
IN
5
1
3
N˚ 21401
NTERFACE
3
1
2
1
Spool valves ( 8 monostable or 4 bistable valves at maximum )
2
Module for AS-Interface connection
3
4 or 8 inputs at option
NOTE - No additional input or output modules available
CONNECTION DIAGRAM
AS-Interface
master
ASi
yellow cable
black cable
AS-Interface bridge to
other protocols
(Profibus-DP, FIPIO,
Device NET, . . .)
ADVANTAGES
With the many advantages it offers, the Buslink system meets modern needs for automated installations.
• No bulky and difficult wiring.
• Time and money saved due to direct electric cabling and common air supply.
• Unit tested and equipped with spool valves at delivery.
• Easy maintenance.
COMBINATIONS
Buslink units can be grouped as follows:
•
Islands of 4, 6 or 8 monostable 3/2, 5/2 or 5/3 spool valves or 4 bistable spool
valves or 4 double 3/2 NC.
•
Differently sized islands for spool valve series 569 - 570 - 571 (only one valve
size per island
• Upon request, each island can be equipped with four 5-pin female panel
connectors M12 to connect 4 inputs (1 node configuration) or 8 outputs (2
node configuration).
• Monostable and bistable spool valves with integrated push/pull pilot valves
(
), all functions available on one island.
*
• Any configuration possible upon request.
).
(*) Bistable spool valves series 569 - 570 - 571
integrated push/pull pilot valves (pilots placed on
one side of the island offering a compact solution).
AS-Interface
supply
24V =
with
3
BUSLINK - AS-InterfaceINSTALLATION
AS-INTERFACE (AS-Interface)
Pneumatic spool valve island for data exchange via field bus
and standardized AS-Interface protocol.
The connection between a control system (PLC) and several spool
valve islands by means of a field bus allows the transmission of data
with a standard AS-Interface cable :
• control signals to the spool valves,
• information signals from the sensor inputs.
ADVANTAGES
With the many advantages it offers, the Buslink system meets
modern needs for automated installations.
• No bulky and difficult wiring.
• Time and money saved due to direct electric cabling and common
air supply.
• Visual display and quick disconnection for easy maintenance.
• Unit tested and equipped with spool valves at delivery.
R
W
P
I
S
A
-2
1
IN
-1
1
-4
1
IN
IN
-3
1
-2
2
IN
IN
-1
2
-4
2
IN
IN
-3
2
IN
5
1
3
COMBINATIONS
Buslink units can be grouped as follows:
• Modules for 3/2, 2x3/2, 5/2 or 5/3 spool valves series 569 (ØM5 or
• Island with air supplied at two different pressure rates.
• Island with external air supply for pilot pressure.
AS-Interface bridge to other protocols
(Profibus-DP, FIPIO, Device NET etc.)
COMMUNICATION CHARACTERISTICS
Communication protocol: AS-Interface (bidirectional mode)
Transmission: flat AS-Interface cable (yellow, 2 wires)
Bus structure: any structure according to AS-Interface standards
Max. number of spool valve islands: 31 nodes (1 valve island can have 2 nodes)
Number of valves per island: 4 to 8
Number of inputs/outputs: 0, 4 or 8 inputs
Max. bus cable length: 100 m (300 m with repeaters)
Island addressing (participants): AS-Interface master
Compatibility with control system: no modification of current programmes
Compatible equipment: various options
ELECTRICAL CHARACTERISTICS
Supply voltage: 24 V DC, ±10% at the island.
Supply to the valves with an additional flat AS-Interface cable (black, 2 wires).
Max. ripple ratio: 10 %
Consumption: 79 mA per valve and 9 mA per input
Coil insulation class: F
Protection: IP65
Electrical insulation of the inputs: optocouplers
Peak voltage suppression: integrated in the island for each coil
Additional 24 V supply connection: vampire-type panel connector for AS-Interface cable (black cable)
Bus connection (IN/OUT): vampire-type panel connector for AS-Interface cable (yellow cable)
Input connection: 5-pin female panel connector M12
Earth connection: earthing screw on the pneumatic subbase
Electromagnetic compatibility: in accordance with the EU directive EMC 89/336/EEC
CE identification
AS-Interface
supply
24V =
PNEUMATIC CHARACTERISTICS
Fluid: air or neutral gas, filtered at 30 µm, lubricated or not
Operating pressure: 1.5 to 8 bar (2.5 to 8 bar with 3/2 NO spool valves and series 569 functions 5/3)
Flow rate (Qv at 6 bar)series 569 : 175 l/min
series 570 : 600 l/min (3/2: 400 l/min - 2x3/2 : 550 l/min)
series 571 : 1050 l/min
Allowable temperature: +5 °C to +50 °C
ACCESSORIES: see following page
4
INSTALLATIONBUSLINK - AS-Interface
2.SYSTEM COMPONENTS
2.1FUNCTIONAL DESCRIPTION
The spool valve islands are connected to a PLC with a (yellow) AS-Interface bus cable to pilot the spool valves and detect the sensor
status if the island is provided with inputs. A second adapter is used to supply the valves with power (black cable).
The pressure supply and exhaust are collected in the pneumatic subbase. The spool valves ensure the pressure supply and exhaust
of the pneumatic actuators. The pneumatic connection of the actuators is made on the top side of the spool valves. The island can be
equipped with inputs upon request. The electrical sensors are connected to the input modules with male connectors ØM12.
MAXIMUM CAPACITY OF THE SPOOL VALVE ISLAND
According to the configuration you choose, the islands can be equipped with a maximum of 8 inputs and 8 outputs (1 output = 1 spool
valve pilot).
The maximum capacity of the island depends on the number of nodes (see table below).
Example for maximum configuration:
Number
of nodes
1
2
Max. number
of valves
4 monostable
or 2 bistable
or 2 double 3/2 NC
8 monostable
or 4 bistable
or 4 double 3/2 NC
or 4 monostable +
2 bistable (1)
Max. number
of inputs
4
8
NOTE:
- Maximum configuration for 1 node
: 4 outputs / 4 inputs
- Maximum configuration for 2 nodes: 8 outputs / 8 inputs
(1) In this configuration, the bistable spool valves are
always to be placed on the right-hand side of the island.
2.2COMPONENT ASSEMBLY
13
5
No.Description
1Subbase for pneumatic connection of the Buslink valve island
2AS-Interface bus connection
3Monostable or bistable 3/2-2x3/2-5/2-5/3 spool valves (max. 8)
4Operating ports "2-4" with threaded connection or instant fittings (top side ports)
5Pressure supply "1" and exhausts "3-5" with threaded connections
6Connecting flange for pressure supply (for island with 8 valves) (see page 11)
7LED visual indicator for pilot valves
8AS-Interface; adapter for AS-Interface bus cable (yellow)
9AS-Interface; adapter for additional AS-Interface power supply cable (black)
10Island addressing
2 LEDs for AS-Interface and supply
11
8 LEDs for inputs
12Input connection with female panel connectors ØM12 (upon request)
13Common exhaust of pilots 82-84 (ØM5)
1011
8
9
PWR
ASI
IN1-1 IN1-2
NTERFACE
IN1-3 IN1-4
IN2-1
IN2-2
IN2-3IN2-4
2
12
7
1
5
1
3
6
34
5
BUSLINK - AS-InterfaceINSTALLATION
2.3DIMENSIONS - MOUNTING
The island is provided with four mounting holes in the
spool valve subbase and two mounting holes on the
left side for input/output modules. The centre distance
L2 is dependent on the number and size of the spool
valves.
Total length of spool valve island: L2 + 77
Make sure to provide for enough room on the right
side for pressure supply and optional exhaust
silencers.
P1
2 Ø5,5
PWR
ASI
IN1-1 IN1-2
NTERFACE
IN1-3 IN1-4
IN2-1
IN2-2
IN2-3 IN2-4
n2
P3 (1) (2)
P2K2
B
Valve
series
569 (M5)
570 (G1/8)
571 (G1/4)
CK1D
28,5
55,5
66,5L2
L2
n2: number of valves
BCDØFK1K2468P1P2(1)(2)
1632347.54.560.41591.5123.5155.5335120
163.528.3595.560.421105143181333130190
181.534.770.55.560.426126.5172.5218.5331170
C
4 ØF
P3
mm
(1) BUSLINK AS-Interface without input : height required for pneumatic cabling with rilsan hoses (the AS-Interface cables are
connected horizontally).
(2) BUSLINK AS-Interface with inputs: height required for electric connection with M12 connectors and cables.
WEIGHTS
Weight of a Buslink island without bus module (kg)
Valve
series
n2: number of valves
468
Weight of one bus module
- without input : 0.550 kg
- with inputs: 0.600 kg
569
570 (3/2)
570 (5/2-5/3)
571
0.91.321.73
1.141.62.06
1.181.662.14
1.612.313.01
Total weight of a BUSLINK spool valve island - generation C: define the weight of the pneumatic components from the spool valve series
and number of valves required (see above table) + the weight of the bus connection module (with or without inputs).
6
INSTALLATIONBUSLINK - AS-Interface
24
3
5
14
12
1
24
3
5
14
12
1
24
3
5
14
12
1
2.4
ORDERING INFORMATION FOR A BUSLINK VALVE ISLAND - GENERATION C - WITH AS-Interface
When ordering please specify the electrical compontents (1), the pneumatic components (2), and the optional accessories
separately.
An island can be equipped with two or
four M12 connectors (A) for connection of
four or eight input/sensors as shown in
the table opposite.
No. of
places
1234 5678
-
▲
Number of positions :- 4 bistable valves or
Type
Blanking plates for electr./pneum. mounting surface
A
Z
2
3
1
K
2
4
141214
M
J
5
3
1
2
4
141214
5
3
1
G
B
E
4
- 4 to 8 monostable valves (1)
Spool valve functions
3/2 NC- Solenoid air operated pilot
2 x 3/2 NC
5/2 - Solenoid air operated pilot
5/2 - Solenoid air operated
5/3 - Pressure held (W1)
5/3 - Pressure applied (W2)
5/3 - Exhaust released (W3)
R
PW
SI
A
-2
1
IN
1-1
-4
1
IN
IN
-3
1
-2
2
IN
N
I
2-1
-4
2
IN
IN
3
2IN
A
6
8
Spring/Differential return
Solenoid air operated pilot
Differential return
Differential return
pilot and return
Solenoid air operated pilot
Solenoid air operated pilot
Solenoid air operated pilot
04
Number of spool valve
06
08
places
on the island
(1)
(1) For detailed information on spool valves see chapter 2.1.
ORDERING EXAMPLE:
Reference : CEBI00A4
CP300Q0G106-KKMMJJ
BUSLINK valve island - Generation C, AS-Interface protocol, with 2 nodes, 8 outputs and 8 inputs over 4 ØM12 connectors.Island for 6 spool
valves series 570 with outputs and instant fitting for flexible hose OD 6 mm,
equipped as follows:
- Positions nos. 1 and 2 : 2 monostable 3/2 spool valves NC, type K
- Positions nos. 3 and 4 : 2 monostable 5/2 spool valves, type M
- Positions nos. 5 and 6 : 2 bistable 5/2 spool valves, type J
NOTE : In this configuration, the bistable spool valves are always to be placed on the right-hand side of the island.
ACCESSORIES (see page 20)
7
BUSLINK - AS-InterfaceINSTALLATION
2.5MANUAL OVERRIDE
Spool valves series 569 - 570 - 571 are equipped with manual
override by impulse (A).
monostable spool valvebistable spool valve
(A)
Valve type
(A)
ProcedureValve function
3/2 - 5/2
monostable
(A)
(bistable spool valve)
14
12
The valve is activated as long as the manual override is
pressed in (
Reset when the manual override is released
)
*
42
513
5/2
bistable
or
5/3
with neutral position
5/2
5/3
5/2
5/3
5/2
5/3
5/2
5/3
The valve is activated (
Permanently activated position is maintained
Reset to central neutral position
Reset (*) (identical to return 12)
Reset position is maintained
Reset to central neutral position
) (identical to pilot 14)
*
) These changes can only be made if the valve is under pressure.
FLUID: air or neutral gas, filtered 30µm, lubricated or not
OPERATING PRESSURE: 1.5 to 8 bar (2.5 to 8 bar series 569 functions 5/3)
ALLOWABLE TEMPERATURE : +5 °C to +50 °C
FUNCTION: 3/2 - 2x3/2 - 5/2 - 5/3, monostable or bistable
OPERATORS: solenoid air operated with internal supply
SPECIAL FEATURE: in the push/pull version both pilots are integrated in
the operator placed on one side = compact solution
(see P586-2).
CONSTRUCTION
SPOOL VALVE
Body in light alloy, cover in thermoplastic (PA-Ar)
Internal parts in stainless steel, light alloy and acetal resin (POM)
Sealings in nitrile (NBR)
PILOT VALVE
Sealings in nitrile (NBR)
Electrical equipment in compliance with standard NF C79300
Coil and iron circuit encapsulated in epoxy resin
Impulse manual override (A)
ELECTRICAL SPECIFICATIONS
VOLTAGE: 24V DC ±10%
max. ripple ratio: 10%
CONSUMPTION: 1.7 W (per coil)
INSULATION CLASS: F
PROTECTION: IP 65
The 5/2 spool valves can be used in function 3/2 NC (by plugging port 2) or 3/2 NO (by plugging port 4).
(1) The function of push/pull pilot valves corresponds to the function of conventional valves. Marking to ISO 1219-1.
NOTE - Only one valve size per island.
9
BUSLINK - AS-InterfaceINSTALLATION
3ASSEMBLY OF BUSLINK Generation C with AS-Interface
3.1MOUNTING
Mount the island as described in chapter 2.3.
Make sure to provide for enough room for the cables, connectors and optional exhaust silencers. Proceed with pneumatic and
electrical connection.
A
Pressure supply 1
and exhausts 3 - 5
B
Operating ports 2 - 4
C
Bus connection (yellow cable)
D
24VDC power supply to valves (black cable)
E
Sensor inputs (upon request)
C
CD
V
4
2
I
S
A
2
N
I
1
1
N
I
4
1
N
I
1
3
N
I
2
1
N
I
2
1
N
I
4
2
N
I
2
3
N
I
2
5
D
1
3
E
3.2PNEUMATIC CONNECTION
3.2.1 GENERAL
■■
■ To subbase
■■
The lines for the following common pneumatic signals are collected in the subbase: supply pressure (1), exhausts (3) and (5),
exhaust. The connecting ports are either on the right side or - in some versions - on the left side of the subbase (see below).
82-84
5
1
A
3
B
and pilot valve
■■
■ To spool valves
■■
Two connection possibilities for operating ports (2 - 4) on top side:
- Threaded connection directly on the spool valve body.
- With instant fittings for flexible hose (for valve series 569 and 570).
■■
■ Connecting instructions
■■
- Remove all protective plastic caps.
- Insert the gasket which generally comes with the ØM5 connectors or banjo-type screw-fittings.
- Screw down the connectors and screw-fittings correctly.
- Screw in the exhaust silencers.
- Connect the pneumatic piping. Gather the tubes in order to have neat and accessible piping.
■ Recommendation for pressure supply connection (see following page)
(❇) or with connecting flange and instant fittings for flexible hose:
• OD 4 mm (569)
• OD 6 mm (570)
Version with threaded connectionVersion with instant fitting
10
2
4
2
4
INSTALLATIONBUSLINK - AS-Interface
3.2.2 CONNECTION OF PNEUMATIC SUPPLY
■ SUPPLY WITH 1 PRESSURE (P1)
- Island with 4 to 6 spool valves: pressure supply on right side.
PWR
ASI
IN1-1 IN1-2
NTERFACE
IN1-3 IN1-4
IN2-1
IN2-2
IN2-3 IN2-4
+
+
5
P1
1
3
A maximum of five spool valves can be operated at the same time without pneumatic malfunction.
- Island with 8 spool valves
The pressure on an island with more than 6 spool valves must be supplied from both sides.
For this purpose, all islands for 8 to 16 spool valves are equipped with a connecting flange.
PWR
ASI
IN1-1 IN1-2
NTERFACE
IN1-3 IN1-4
IN2-1
IN2-2
IN2-3 IN2-4
5
5
1
P1
1
I
S
A
1
-
1
N
I
3
-
1
N
I
1
-
2
N
I
3I
-
2
N
I
R
W
P
2
-
1
N
I
4
-
1
N
I
2
-
2
N
I
4
-
2
N
5
1
3
3
P1
3
Valve
series
Ports
1 - 3 - 5
569G1/8
570G1/4
571G3/8
P1
■ Supply with 2 different pressures (P1 - P2)
Possibility of supplying 1 to 4 spool valves with pressure P2 (consult us).
■ External pressure supply of pilot valves (consult us)
11
BUSLINK - AS-InterfaceINSTALLATION
1
3
5
4ELECTRICAL CONNECTION
4.1GENERAL
The islands are equipped with 2 vampire-type AS-Interface connectors to connect the bus network and power supply (B).
Upon request, the subbases can also be provided with two or four 5-pin female panel connectors M12 for the inputs (A).
Cables and M12 connectors must be supplied separately.
Integrated protection circuit for each coil.
Grounding
Grounding for personal protection is
V N.N
effected directly on the island with the
ground screw.
Bobine
Coil
Spule
GND
4.2 VOLTAGE SUPPLY
- The yellow cable is used to supply the AS-Interface.
- The black cable is used to supply the valves and inputs.
Supply voltage: 24 VDC, ±10%
Max. ripple ratio: ±10 %
Consumption: 1.7 per coil, + 0.2 W per LED
max. 5 W / bus electronics
Inputs: total value < 0.5 A
Calculation of power draw (see below).
Check the supply voltage during operation and make sure the admissible tolerance (±10%) is observed.
B
R
W
P
ASI
-2
IN1
1-1
1-4
IN
IN
1-3
2-2
IN
IN
2-1
2-4
IN
IN
2-3
IN
A
4.3 CALCULATION OF POWER DRAW
The island's power draw depends on its configuration.
Calculating this power draw will allow the user to provide for optimal 24 V power supply.
Consumption of the different elements:
- Consumption of bus electronics: 40 mA
- Consumption of one input:9 mA
- Consumption of one valve + LED : 79 mA
12
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