ASCO Instruction Manual: Series 308 Tamperproof High-Shock Manual Reset Solenoid Valves I&M No. V 9602 R2 | ASCO Manuals & Guides

I&M V_9602_R2
Installation & Maintenance Instructions
3-WAY MANUAL RESET PNEUMATIC/SOLENOID OPERATED VALVES
NORMALLY CLOSED OPERATION
NO-VOLTAGE RELEASE & ELECTRICALLY TRIPPED
1/2” AND 1/4” NPT - 5/8” AND 5/16” ORIFICE - STAINLESS STEEL CONSTRUCTION
For No-Voltage Release Operation
WARNING: Do not disassemble this valve
except as required to replace solenoid.
AVERTISSEMENT: Ne démonter pas cette
vanne sauf si il faut remplacer la bobine.
NOTICE: See separate solenoid installation and maintenance instructions for information on: Wiring, Solenoid Temperature, Causes of Improper Operation, and Solenoid Replacement.
DESCRIPTION
EV8308G360 & EV8308G361 valves are 3-way, normally closed, no-voltage release, manual reset pneumatic/solenoid operated valves. EV8310G361 valve is a 3-way, normally closed, electrically tripped (TSO), manual reset pneumatic/ solenoid operated valve. (Please see Flow Diagram for Electrically Tripped Operation). Valves bodies are made of CF­8M stainless steel with internal parts of stainless steel; elastomers are Fluorocarbon, Fluorosilicone and Nitrile. The manual reset assembly is anodized aluminum.
OPERATION
Auxiliary Piloting allows a zero minimum main line pressure with the application of proper auxiliary air pressure. Refer to Table 1, Operating Pressure Differential, and the graph Auxiliary Pilot Pressure vs Main Line Pressure. Use this graph to determine the minimum auxiliary air pressure required for a given main line pressure.
Auxiliary Line Pressure vs Main Line Pressure
(Minimum Auxiliary Air 25 psi) 120 105
90 75 60 45 30 15
Auxiliary Line Pressure PSI
0
0 15 30 45 60 75 90 105 120 135 150
Table 1. Operating Pressure Differential
Valve Minimum Maximum
Main valve 0 150 psig
Pilot valve 25 125 psig
Main Line Pressure PSI
Unlatched - Solenoid De-energized: With valve unlatched and the solenoid de-energized, main valve fl ow will be from cylinder to exhaust. The pressure port is closed, whether or not auxiliary pressure is present.
Latched - Solenoid Energized with Auxiliary Pressure Applied: With solenoid energized and auxiliary pilot pressure
present, the valve may be manually operated (shifted) by raising the handle until it latches the operator in the (up) latched position. In the latched position, main valve fl ow will be from pressure to cylinder. Exhaust will be closed. When solenoid is de-energized, valve will return (trip) to the (down) unlatched position. Valve can not be latched, until solenoid is energized, auxiliary pressure applied, and handle is raised to the (up) latched position.
NOTE: Upon solenoid de-energization or loss of auxiliary pilot valve pressure, valve will return (trip) to the unlatched position. Valve can not be latched until auxiliary pilot pressure is restored, solenoid is energized and lever handle is raised. The valve is now latched.
Flow Diagrams for No-Voltage Release
UNLATCHED
DE-ENERGIZED
PILOT EXH
‘3’
PILOT VALVE
PILOT PRESSURE
PILOT PISTON
CYLINDER
EXH
PRESS
For Electrically Tripped (TSO) Operation
Apply proper auxiliary pressure to port 3 of the pilot valve. Port 2 is now the auxiliary exhaust port - DO NOT BLOCK OFF.
Latched - Solenoid De-energized: With solenoid de-energized, raise the handle until it latches in the (up) latched position. Main valve fl ow is now from the pressure to the cylinder port. The exhaust port of the main valve is closed.
‘2’ ‘1’
MANUAL RESET
AUX
MAIN VALVE
CYL
CATALOG
EV8308G360 EV8308G361
EV8310G361
Low Power
LATCHED
ENERGIZED
PILOT PRESSURE
PILOT PISTON
CYLINDER
EXH
PRESS
PILOT EXH
‘3’
‘2’ ‘1’
AUX CYL
ASCO Valves
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ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932 www.ascovalve.com Page 1 of 4
®
E269586 - 04/2017 All Rights Reserved. I&M V_9602_R2
Unlatched - Solenoid Energized: With solenoid energized, the handle will now return to the (down) unlatched position. The pressure port of the main valve will close and fl ow in the main valve will be from cylinder to exhaust.
NOTE: When piped in the electrically tripped (TSO) mode, loss of auxiliary pressure will cause the operator to return to the unlatched position - Main valve pressure will close and exhaust will open.
Flow Diagrams for Electrically Tripped
DE-ENERGIZED
PILOT PRESSURE
PILOT EXH
PILOT PISTON
CYLINDER
EXH
PRESS
LATCHED
‘3’ ‘3’
PILOT VALVE
‘2’ ‘1’
MANUAL RESET
AUX
MAIN VALVE
CYL
UNLATCHED
ENERGIZED
PILOT PRESSURE
PILOT EXH
PILOT PISTON
CYLINDER
EXH
PRESS
‘2’ ‘1’
AUX CYL
INSTALLATION
Check nameplate for correct catalog number, pressure, voltage, frequency, and service. Never apply incompatible fl uids or exceed pressure rating of the valve. Installation and valve maintenance to be performed by qualifi ed personnel only.
Temperature Limitations
Please refer to chart below, or as limited by solenoid approvals. See solenoid installation and maintenance instructions.
Temperatures Pilot Valve Main valve
Fluid
Ambient
Min. -4°F (-20°C) -4°F (-20°C)
Max. 140°F (60°C) 140°F (60°C)
Min. -4°F (-20°C) -4°F (-20°C)
Max. 140°F (60°C) 140°F (60°C)
Positioning
Valve may be mounted in any position. For optimum performance mount with operator vertical and upright.
Mounting
For valve body mounting refer to Figure 1.
Piping
There are three exhaust fl ow modes: pilot valve, auxiliary pilot and main valve exhaust. For pilot valve and auxiliary pilot exhaust use a muffl er to vent to atmosphere or connect to main exhaust system if the air or inert gas cannot be exhausted directly to the atmosphere.
Connect piping or tubing to valve according to markings on valve body. Refer to fl ow diagrams in OPERATION section and Figure 2 Valve Port Connections. Apply pipe compound sparingly to male pipe threads only. If applied to valve threads, the compound may enter the valve and cause operational diffi culty. Avoid pipe strain by properly supporting and aligning piping. When tightening the pipe, do not use valve or solenoid as a lever. Locate wrenches applied to valve body or piping as close as possible to connection point.
CAUTION: These solenoid valves are intended for use on clean dry air, inert gas or natural gas, fi ltered to 40 micrometres or better. The dew point of the media should be at least 10°C (18°F) below the minimum temperature to which any portion of the clean air/inert gas system could be exposed to prevent freezing. If lubricated air is used, the lubricants must be compatible with FKM and/ or Nitrile elastomers. Diester oils may cause operational problems. Instrument air in compliance with ANSI/ISA Standard 7.0.01-1996 exceeds the above requirements and is, therefore, an acceptable media for these valves.
ATTENTION : Ces électrovannes doivent être utilisées avec de l’air sec, du gaz inerte ou gaz naturel propre, fi ltré jusqu’à 40 micromètres ou plus. Le point de rosée du fl uide doit être d’au moins 10ºC inférieur à la température minimale à laquelle toute partie du système d’air/gaz inerte propre pourrait être exposée, afi n d’éviter le gel. En cas d’utilisation d’air lubrifi é, les lubrifi ants doivent être compatibles avec le FKM et/ou élastomères nitrile. Les huiles diester peuvent engendrer des problèmes de fonctionnement. L’air d’instrumentation conforme à la norme ANSI/ISA 7.0.01­1996 dépasse les exigences ci-dessus et constitue, par conséquent, un média acceptable pour ces vannes.
.31 [8]
”D”
PRESS EXH
ANPT
”F”
CYL
ANPT
ANPT
1/4”
1/2”
”E”
Ø.28 [7]
4 MOUNTING HOLES
Figure 1. Mounting dimensions (partial view)
D
2.09 [53]
2.18 [55]
E
1.25 [32]
1.66 [42]
F
4.05 [103]
4.26 [108]
Page 2 of 4 I&M No. V_9602_R2
©ASCO Valve, Inc. 160 Park Avenue, Florham Park, New Jersey 07932 www.ascovalve.com
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