ASCO Installationsanleitung: Pneumatic Valves Proportional 603-IM-IM14152R4 Manuals & Guides

Control

D

GB

FR

DE

Controller module

for proportional valve control

Module contrôleur

pour la commande de vannes proportionnelles

Regelmodul

für die Regelung von Proportionalventilen

Installation manual

Manuel d'installation

Installationshandbuch

DP-IM14152.R4

INSTALLATION

GB

FR

DE

SUMMARY

SOMMAIRE

INHALT

Page
Seite

English version _____________________________________________________ 3

Version française ___________________________________________________ 11

Deutsche Version ___________________________________________________ 19

IM14152-2

Control

D

GB

Controller Module

Series 603

for Proportional Valve Control

Installation manual

DP-IM14152-GB.R4

INSTALLATION

GB

ESD

!

CONTENTS

1. Description .................................................................................................................................................. 5

1.1 Catalogue numbers ............................................................................................................................ 5

1.2 Operating elements ............................................................................................................................ 5

1.3 Manual adjustment ............................................................................................................................ 6

1.3.1 Manual operation ......................................................................................................................... 6

1.3.2 Auto-adapt ................................................................................................................................... 6

1.4 Operating modes ............................................................................................................................... 6

2. Electrical connection ....................................................................................................................................6

3. Factory settings ............................................................................................................................................ 7

4. Field-programmable settings ........................................................................................................................ 8

5. Technical characteristics ............................................................................................................................. 8

5.1 General ..............................................................................................................................................8

5.2 Construction ....................................................................................................................................... 8

5.3 Electrical characteristics .................................................................................................................... 8

6. Accessories .................................................................................................................................................. 8

7. Maintenance and care ..................................................................................................................................9

8. Dimensions and weights ..............................................................................................................................9

This product contains electronic components sensitive to electrostatic

CAUTION

OBSERVE PRECAUTIONS

FOR HANDLING

ELECTROSTATIC SENSITIVE

DEVICES

CAUTION! Dangerous operating conditions may occur when using the programming interface on the valve as the valve may possibly
not react to the analog setpoint any more.
Provide for protection against uncontrolled movement of equipment when putting the valve into operation and before making any
modifications to the valve settings.

We herewith declare that the version of the product described in this installation manual is intended to be incorporated into or assembled with other
machinery and that it must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the
provisions of Council Directive 2006/42/EC.
Handling, assembly and putting into service and all settings and adjustments must be done by qualified, authorised personnel only.

discharge. An electrostatic discharge generated by a person or object
coming in contact with the electrical components can damage or destroy
the product.
To avoid the risk of electrostatic discharge, please observe the handling
precautions and recommendations contained in standard EN 100015-1.
Do not connect or disconnect the device while it is energised.

This product complies with the essential requirements of the EMC Directive 2014/30/EU and its amendments. It is CE-approved.
A separate Declaration of Conformity is available on request.
Please provide ordering code and serial numbers of products concerned.

NOTICE

The information in this manual is subject to change without notice.

In no event shall ASCO NUMATICS be liable for technical or editorial errors or omissions. Neither is any liability assumed for accidental
or consequential damages arising out of or in connection with the supply or use of the information contained herein.
THIS MANUAL CONTAINS INFORMATION PROTECTED BY COPYRIGHT. NO PART OF THIS DOCUMENT MAY BE PHOTOCOPIED
OR REPRODUCED IN ANY FORM OR MANNER WHATSOEVER WITHOUT PRIOR WRITTEN PERMISSION FROM ASCO NUMATICS.

COPYRIGHT © 2016 - ASCO NUMATICS - All rights reserved.

DP-IM14152-4

INSTALLATION

GB

Control

Control

CONTROL
CONTROL
CONTROL

1. DESCRIPTION

From open-loop control to closed-loop control to cascaded process control – everything is possible with the
controller module. As a stand-alone component, the controller module is designed to control proportional valves by regu­lating the current in the valve’s solenoid coil. The maximum value of the solenoid coil’s current is automatically determined
with the auto-adapt function. Higher precision requirements can be met by controlling flow, temperature, pressure, force
etc. using additional analog feedback inputs. More complex requirements are satisfied through a cascaded control with
feedback from the actuator and a process variable.

The
terminals.

D

can be installed on a DIN rail in a control cabinet. The analog inputs and outputs are connected with screw

A serial RS232 or a USB interface allows communication with a PC. All configurations (setpoint settings in all commonly
used signal variables, open-loop or closed-loop control, cascaded control etc.) are simple to set up with the Windows­based AscoDigiCom software, offering optimum adaptation of the proportional valve to the control system. Visualisation
(scope function) of the analog inputs and outputs and the PID control variables allows easy adjustment of the control
parameters to match specific applications.

Three buttons and a three-digit LED display on the module enable manual setpoint setting and display of feedback without
the need for PLC control during start-up.

Additional LEDs show the operating state and any error messages (e.g. low voltage, overvoltage, setpoint not reached)
that may occur.

1.1 CATALOGUE NUMBERS

Description catalogue no.

D

control device - 12 V DC / 2 A

D

control device - 24 V DC / 2 A

D

control device - 24 V DC / 200 mA

60300117
60300118
60300119

D

1.2 OPERATING ELEMENTS

Green LED

Yellow LED

Red LED

Operating buttons

Display

Green LED
OFF: Setpoint ≠ feedback
ON: Setpoint = feedback
Flashing: Overtemperature

Yellow LED
OFF: Normal
ON: Manual operation
Flashing: AUTOSAFE enabled

Red LED
OFF: Normal
ON: Low voltage
Flashing: Overvoltage

DP-IM14152-5

INSTALLATION

GB

1.3 MANUAL ADJUSTMENT

1.3.1 Manual operation

After an interruption in the power supply, press both arrow buttons located beneath the display during power up

to switch to the manual mode. This operating mode is indicated by the letters “H n d” in the display.
The "H n d" display disappears when the arrow buttons are released.
Press the left arrow button or DOWN arrow to reduce the output value, press the right arrow button or UP arrow

to increase the output value. The yellow LED is on permanently during manual mode.
Exit this operating mode by pressing both arrow buttons simultaneously or by turning off the power supply for a

short time.

1.3.2 Auto-Adapt

This function should only be activated when the module is set to current control. In the event of an interruption in

the power supply, the module will enter into the Auto-Adapt mode by pressing the ADAPT button underneath the

display when switching on the power supply. The Auto-Adapt mode is indicated by the letters „AdA“ in the display.

The valve output is supplied with power for 3 seconds. After this period, the maximum current is measured and

displayed for 3 seconds. The module then switches back to the normal operating mode.

Caution: When measuring the maximum current, the output is activated with the supply voltage. The module can

be damaged when using solenoid coils that require a supply voltage of more than 2000 mA.

All parameters must be read, copied and written again on return to the normal operating mode from the Auto-

Adapt mode in order to update max. current, setpoint offset and setpoint span.

1.4 OPERATING MODES

Shut-off: If the setpoint falls below 0.5 %, the valve is switched off.

Overtemperature: If the temperature of the internal control electronics exceeds 120°C, the operating mode is

switched to AUTOSAFE and the green LED starts to flash.

Undervoltage / overvoltage: If the supply voltage is less than 20 V or more than 30 V, the valve is switched off

and fully exhausted. The red LED lights up constantly to indicate undervoltage or flashes to indicate overvoltage.

Autosafe: When autosafe is activated, the pulse width signal for the coil current is limited to a duty cycle of

70% ED after 20 seconds. Every 4 seconds, the duty cycle is switched to 100% ED for 0.5 seconds. The yellow

LED flashes.

2. ELECTRICAL CONNECTION

Pin Description Pin Description

1 V DC IN 11 Setpoint
2 GND IN 12 GND setpoint
3 Protective earth PE 13 Digital input
4 Frequency input 14 GND Digital input
5 Supply voltage sensor + 15 Valve / coil connection
6 Analog input 1 16 GND valve
7 GND sensor supply voltage 17 Digital output
8 Supply voltage sensor + 18 GND Digital output
9 Analog input 2 19 GND Analog output

10 GND sensor supply voltage 20 Analog output

1) The valve must only be supplied with 24V DC at a tolerance of +10%/-10% (12 V: + 15%/-5%) and a max. ripple of 10%

(no supply via diode bridge). Overvoltage or a ripple rate exceeding these tolerances can damage the electronics.

2) The max. current at the digital output is 500 mA (PNP output). The output is protected against short circuit and overload.

3) If a relay (inductive load) is connected to the digital output, a freewheel diode or a varistor must be used.

4) A shielded cable must be used for protection against interference and EMC.

5) The valve body must be grounded with the earthing terminal (pin 3).

DP-IM14152-6

INSTALLATION

GB

Control

Open loop control

ControlD offers 3 control modes

Setpoint

Setpoint

PWM* Signal

Proportional

Solenoid Valve

Process

PWM*

Signal

Open loop control

Closed loop control

ControlD offers 3 control modes

Setpoint

Setpoint

Setpoint

PWM* Signal

Proportional

Solenoid Valve

Proportional

Solenoid Valve

Process

Process

PWM*

Signal

PWM*

Signal

3. FACTORY SETTINGS

The
AscoDigiCom files for the Current Controller configuration (standard), a simple Process Controller configuration and a

D

is supplied in a Current Controller configuration as standard.

Cascaded Process Controller configuration are included on the supplied CD-ROM.

The following configurations and pinnings apply for the supplied AscoDigiCom files:

Open-loop control

Voltage supply +24V or +12V Pin 1

Voltage supply GND Pin 2

PE Pin 3

ControlD offers 3 control modes

Setpoint

PWM* Signal

Setpoint 0 - 10 V Pin 11

Setpoint GND Pin 12

Coil + Pin 15

Open loop control

Setpoint

PWM*

Signal

Proportional

Solenoid Valve

Process

Coil 0V Pin 16

Closed-loop control

Voltage supply +24V or +12V Pin 1

Voltage suply GND Pin 2

PE Pin 3

Closed loop control

Setpoint

PWM*

Signal

Proportional

Solenoid Valve

Process

Sensor supply +24V or +12V Pin 5

Sensor input 0 - 10 V Pin 6

Sensor supply GND Pin 7

Setpoint 0 - 10 V Pin 11

Setpoint GND Pin 12

Solenoid valve coil + Pin 15

Solenoid valve coil 0V Pin 16

Cascade or double-loop process control

Voltage supply +24V or +12V Pin 1

Voltage supply GND Pin 2

PE Pin 3

Sensor supply +24V/+12V Pin 5

Sensor input 1* 0 - 10 V Pin 6

Sensor supply 1* GND Pin 7

Sensor supply (1-2) +24V or +12V Pin 8

Sensor input 2** 0 - 10 V Pin 9

Sensor supply 2** GND Pin 10

Setpoint 0 - 10 V Pin 11

Setpoint GND Pin 12

Solenoid valve coil Pin 15

Solenoid valve coil Pin 16
* Slave loop sensor (1)
** Master loop sensor (2)

If you have any questions on the configuration or parameter settings of this product, please contact our Product Support
by email at [e-mail] or phone [phone].

Double loop control

Set­point

Master Slave

Comparator

*PWM: pulse-width modulated

PWM*

Signal

Proportional

Solenoid Valve

Process

DP-IM14152-7

INSTALLATION

GB

CONTROL

CONTROL

4. FIELD-PROGRAMMABLE SETTINGS

DISPLAY

The solenoid coil's actual current is displayed in Ampere units during regular operation.

Other displays:
Hnd indicates that the Manual mode has been selected.
Err Internal overflow.
AEr Autozero overflow.
AdA Auto-adapt is active.

PUSHBUTTONS

To enter the Manual mode, press and hold both pushbuttons simultaneously during power up. "Hnd" appears in the display.
Use the UP button to increase the coil current and the DOWN button to decrease it. The actual coil current is displayed.
Quick presses on the buttons allow you to make slight changes in the current setting.
Longer presses allow you to make quick changes to the current setting.
Press both pushbuttons simultaneously to exit the manual mode.

5. TECHNICAL CHARACTERISTICS

5.1 GENERAL
Ambient temperature -20 °C to +50 °C

5.2 CONSTRUCTION
Body PA (Polyamid)
Protection IP20
Electrical connection pluggable terminal block (0,08 - 1,5 mm²)
Mounting DIN-EN 50022 rail

5.3 ELECTRICAL CHARACTERISTICS
Supply voltage (U

or 12 V DC +15 % -5 %, max. ripple 10 %

Max. current of
proportional solenoid valve 2 A
Setpoint input 0 - 10 V DC, 0 - 20 mA, 4 - 20 mA
Sensor input 0 - 10 V DC, 0 - 20 mA, 4 - 20 mA
Feedback output 0 - 10 V, 0 / 4 - 20 mA
Ramp ON/OFF, adjustable between 0,1 and 20 seconds
Adjustable switching frequency 20 to 2000 Hz

) 24 V DC ±10 %, max. ripple 10 %

N

6. ACCESSORIES

Description catalogue no.

"ASCO-DigiCom"
USB cable for

D

software on CD-ROM (supplied with the controller)

D

to PC connection (to be ordered separately)

88100893
88100894

DP-IM14152-8

INSTALLATION

GB

112,154

57,841

USB

7. MAINTENANCE AND CARE

No special maintenance or care required.

8. DIMENSIONS AND WEIGHT

Weight: 153 g

Pins 20-11

Pins 10-1

75

51,75

Pin 11

Pin 1

RS 232

Display

DIN rail

DP-IM14152-9