ASCO European Instruction Manual: Pneumatic Spool Valves Islands IP20 - IP65 Manuals & Guides
PNEUMATIC SPOOL VALVES ISLANDS
with individual connectors
ILOTS DE DISTRIBUTEURS PNEUMATIQUES
à raccordement individuel par connecteurs
size/ taille 15
IP20 - IP65
Installation manual
Manuel d'installation
IP20
IP65
MS-P575-1.R1
GB
881 57 875
FR
CONNECTOR size 15
SUMMARY
SOMMAIRE
Page
GB
FR
Installation and maintenance in english ___________________________________ 3
Assembling of island _________________________________________________ 12
Mise en service en français ____________________________________________ 15
Assemblage de l'îlot __________________________________________________ 24
A separate Declaration of Incorporation relating to EEC-Directive 89/392/EEC Annex II B is available on request.
Please provide acknowledgement number and serial numbers of products concerned.
This product complies with the essential requirements of the EMC-Directive 89/336/EEC and amendments. A
separate Declaration of Conformity is available on request.
Conformément à la directive CEE 89/392/CEE Annexe II B, une Déclaration d’incorporation peut être fournie sur
demande. Veuillez nous indiquer le numéro d’accusé de réception (AR) et les références ou codes des produits
concernés.
Ce produit est conforme aux exigences essentielles de la Directive 89/336/CEE sur la Compatibilité
et amendements. Une déclaration de conformité peut être fournie sur simple demande.
COPYRIGHT © 2001 - ASCO/JOUCOMATIC - All rights reserved / Tous droits réservés
2
Electromagnétique,
1
2
3
6
4
SPOOL VALVE ISLAND
6
with individual electrical connection
with connectors size 15
■ Spool valve island with connectors with IP20 protection for instal-
lation in cabinets or with IP65 protection for direct mounting on
machines.
■ Compact, high performance unit.
■ Easy operation.
■ Modular design for on-site extension.
■ Assistance for diagnostic analysis and maintenance due to visual
indication of spool position, LED, reference and identification
labels, and manual override.
COMBINATIONS
●
Modules with up to 16 MEGA spool valves (22 spool valves on request) for
frame or DIN EN50022 rail mounting can be grouped together.
●
Optional mixing of:
- all spool valve functions,
- 6 or 8 mm O.D. instant fittings.
- Different types of manual override: impulse-type or locking push/turn-
type.
- Internal and external pilot pressure supply.
- Pressure separation plate and intermediate pressure supply module.
- Different connector types.
●
The IP20 version is provided with a partially integrated connection system
since the common ground of all pilot valves on the island is directly
established over jumpers (X).
IP20 connection IP65 connection
Connectors
size 15
IP20
IP65
1
2
2
2
2
2
2
4
4
4
4
4
2
2
2
4
4
4
2
3
3
5
2
82/84
1
4
4
X
5
4
Ports 1 - 3/5 : with instant fittings for flexible hose O.D. 10 mm or G1/4 thread
1
Ports 2 - 4 : with instant fittings for flexible hose O.D. 6 or 8 mm
2
Ports 12/14 - 82/84 : with instant fittings for flexible hose O.D. 4 mm or ØM5 thread
3
Frame (2 Ø4.2) or DIN rail mounting
4
IP20 connectors with screw terminals and jumper for
5
common ground (X)
Connectors size 15 - IP65 with CM6 (Pg7P) cable gland or
with cable ends (2 or 5 m long)
ELECTRICAL AND PNEUMATIC CHARACTERISTICS (see page 14)
ORDERING INFORMATION
The products are available as follows:
● Pre-assembled and tested modules ready for installation 1
● Separate components 2 (to be mounted by customer)
1 Pre-assembled and tested module ready for operation
To order:
- Specify the MEGA spool valve island in the 2 or 3 reference lines according to the desired assembly:
●
In the IP20 version (type C1), the spool valve islands are delivered with pre-assembled IP20 connectors and jumpers.
●
In the IP65 version (type C0), the spool valve islands are delivered without the IP65 connectors.
- The connectors size 15 – IP65 must be ordered separately (see following page).
- Mounting and wiring accessories as required.
2 Separately supplied components
To order please specify the codes of all the components necessary to assemble
a spool valve island (type and quantity of each component):
■ Spool valves
■ End covers
■ Connectors IP20 - IP65
■ Pressure separation plate or intermediate pressure supply module
■ Mounting and pneumatic accessories
NOTE: To facilitate ordering the individual components of a spool valve island, use the configuration software which will help you
to completely fill in the reference lines for an island in accordance with the desired application and automatically specify the list of
all the necessary components. This software is available on CD-ROM (consult us).
3
CONNECTOR size15
ACCESSORIES: CONNECTORS SIZE 15
Type
Adaptable on
MEGA spool valve
Description Code
installation
for cabinet
IP20
IP65
for direct mounting on machine (outside of cabinet)
All types
(monostable
bistable
3 pins + earth
3 pins + earth 2 pins + earth
and 5/3)
5/2 monostable
(types M, S)
2 x 3/2 (type K)
5/2 bistable (type J)
5/3 neutral position
(types G, B, E)
Connector size 15 – IP20, 3 pins + earth with integral
LED and peak voltage suppression, and screw terminals (clamping power: max. 1.5 mm²)
Set of 16 jumpers for common electrical ground (X) of MEGA spool valve
Standard connector size 15 – IP65, 2 pins + earth
with cable gland (Pg7P)
Standard connector size 15 – IP65, 2 pins + earth
with PVC cable ends. Length:
Connector size 15 – IP65, 2 pins + earth with
integral LED indication and peak voltage
suppression, and PVC cable ends. Lengths:
Connector size 15 - IP65, 3 pins + earth
with cable gland (Pg7P)
Connector size 15 - IP65, 3 pins + earth with
peak voltage suppression, and PVC cable ends.
Lengths :
Connector size 15 - IP65, 3 pins + earth with
integral LED indication and peak voltage
suppression, and PVC cable ends. Lengths :
(X)
2 m
2 m
5 m
2 m
2 m
5 m
881 00 411
881 00 553
881 43 581
881 43 567
881 43 580
881 43 593
881 00 240
881 22 430
881 00 446
881 00 447
Note:
If you wish to mix monostable and bistable spool valves on an island, we recommend using one type of connector with 3 pins +
earth which can be used for all spool valve types.
Pin assignment
Monostable spool valve
(view on pin/coil side)
14 (1)
(2) Common
ground
A
Connector assignment/identification
A
Pin 1 (+14) : brown wire
Pin 2 (common) : blue wire
Pin
Lengths of 2m or 5m upon request.
L
(earth) : green/yellow wire
Identification of IP65 connectors with
cable ends
5/2 - 5/3 spool valves:
14 = pilot coil
12 = return coil
2 x 3/2 spool valves NC:
12B = 14 = pilot (B)
12A = 12 = pilot (A)
L
32
Non-rotatable connec-
tors to be mounted with
cable directed towards
the top; the same is
applicable for the
pneumatic cables.
For IP20 connector
assignment see page 11
Bistable spool valve or 2x3/2 or 5/3
Connector assignment/identification
A
Pin 1 (+14) : brown wire yellow wire
Pin 2 (common) : blue wire white wire
Pin 3 (+12) : black wire brown wire
Pin
(earth) :
Note: For power supply to a monostable, component do not connect
the black wire (881 22 430),brown wire (881 00 446/447).
Lengths of 2m or 5m upon request.
L
Pin assignment
(view on pin/coil side)
14 (1)
A
(2) Common
ground
12 (3)
L
32
881 22 430 881 00 446/447
green/yellow wire
green wire
4
CONNECTOR size15
ORDERING INFORMATION FOR MEGA ISLAND
MEGA island with
connectors size 15
MEGA ISLAND
Island versions Type
Island without connector (*) C0
Island with connectors size 15 - IP20
with screw terminal
(*) Connectors size 15 - IP65 to be ordered separately
(see preceding page)
Port connections: 2 - 4 Type
Instant fittings Ø8mm O.D. E
Instant fittings Ø6mm O.D. S
Mixed (E & S) on island
Auxiliary manual override Type
(▼) impulse 1
(●) locking (push-turn) 2
Mixed (1 & 2) on island
Spool valve versions
Pilots supply 12/14 Type
Internal I
External E
Mixed (I & E) on island
(1)
(1)
(1)
1
678
C1
C
▼
▼
P
P
P
▼
▼
▼▼
▼
2
Spool valve position
12345678910111213141516
-
▼
Please indicate the type of
spool valve or accessory required
Spool valves (functions) Type
2 x 3/2 NC-NC K
5/2 - Solenoid air operated pilot, spring return (monostable)
5/2 - Solenoid air operated pilot, differential return (monostable)
5/2 - Solenoid air operated pilot and return (bistable) J
5/3 - Pressure held (W1) G
5/3 - Pressure applied (W2) B
5/3 - Exhaust released (W3) E
Reserve module (to be placed at the left end of the island)
Accessories (see next pages) Type
Intermediate pressure supply module D
(connection is identical to that selected for ports 1 - 3/5
of end covers, see opposite)
Pressure separation plate :
• Total blocking of 1, 3 and 5 (no connection) .................. X
• Blocking of 3 and 5 (port 1 connection maintained) ...... Y
• Blocking of 1 (ports 3 and 5 connections maintained) .. W
S
M
A
Port connections: 1 - 3 / 5 Type
Instant fittings 10 mm O.D. Q
G1/4 G
Option
without option 00
other options
Island mounting
On frame
(2 x Ø4.2)
On rail
EN 50022 - DIN
(1) Different spool valve versions can be mixed on an island. In this case:
- indicate type “P” in the basic reference
- fill in reference line
ORDERING EXAMPLE
Island delivery Type
Assembled A
Unassembled B
Assembled C
Unassembled D
3
: 678C0E2IQ00A
1
: AJJJJSGGXJS
2
MEGA island, without connector (
8 mm OD instant hose fittings, locking-type manual override, internal pilot.
. .
99
1
), designed for frame mounting, supplied assembled, comprising 9 spool valves for connection with
*
Spool valve types:
- five bistable 5/2 spool valves, type J, in positions 2 to 5 and 10
- two monostable 5/2 spool valves, type S, in positions 6 and 11
- two 5/3 spool valves (W1), type G, in positions 7 and 8
- one reserve module (A) in position 1
- one pressure separation plate, total blocking, type X, in position 9
(
) Size 15 connectors, IP65, to be ordered separately (see preceding page)
*
3
Spool valve position
1 2 3 4 5 6 7 8 9 10111213141516
Spool valve versions (with mixed connections)
Connection
ports 2 - 4
Instant fittings
8 mm O.D.
Instant fittings
6 mm O.D.
How to fill in reference line
- Fill in only if different spool valve versions are to be
!
mixed on an island.
- Use the spool valve position numbers specified in
reference
- Repeat the type of accessory in the same position
number as specified in reference
Manual
override
(▼) impulse
(●) locking
(▼) impulse
(●) locking
.
2
Pilots
12/14
Internal 1
External 2
Internal 3
External 4
Internal 5
External 6
Internal 7
External 8
:
3
2
Ty pe
.
5
1
2
3
4
1
1
2
3
4
1
5
3
82/84
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
1
2
3
4
CONNECTOR size15
DIMENSIONS AND WEIGHTS
■
Spool valve island with connectors size 15 - IP20 (ref. C1)
12
1214121412
6,5
20
28
14
14 14
4,2
18
33,5
±2
L2
= 67 + (n x 18)
L1 = L2 + 13
18
49
26,5
5,5
5,5
5
3
242424242
2
82-84
=
=
12-14
1
4
14 14 14
2
4
4
33,5
6,5
3
2
4
5
82-84
12-14
1
26,5
15
27
11
11
107
140
80
58
23
21,5
107
Ports 1 - 3/5 : with instant fittings for flexible hose O.D. 10 mm
or G1/4 thread
Ports 2 - 4 : with instant fittings for flexible hose O.D. 6 or
8 mm
Ports 12/14 - 82/84 : with instant fittings for flexible hose O.D. 4 mm or
ØM5 thread
Frame (2 Ø4.2) or DIN rail mounting
■
Spool valve island with connectors size 15 - IP65 (ref. C0)
12
1214121412
14
14 14
14 14 14
4,2
6,5
33,5
18
±2
L2
= 67 + (n x 18)
33,5
6,5
L1 = L2 + 13
18
49
26,5
5,5
5,5
20
28
5
3
242424242
2
82-84
=
=
12-14
4
1
4
3
2
2
4
4
5
82-84
12-14
1
26,5
15
27
11
11
110
140
83
58
23
21,5
110
to 4 same as above
Number of spool valves
4 5 6 7 8 9 10 11 12 13 14 15 16
L2 (±2) 139 157 175 193 211 229 247 265 283 301 319 337 355
L1 152 170 188 206 224 242 260 278 296 314 332 350 368
Weight (kg) 0.650 0.760 0.870 0.980 1.090 1.200 1.310 1.420 1.530 1.640 1.750 1.860 1.970
6
L1
END COVERS
G1/4
■■
■ Choice of island mounting
■■
On machine frame On DIN EN 50022 rail
CONNECTOR size15
The end covers assure the following functions:
- Island assembly: the bolts are fixed into the covers. The island is
tightened by hand with the knurled screws (S). There is no need for
tools.
- Choice of island mounting:
• on machine frame (2 Ø 4.2),
• on DIN EN 50022 rail (for cabinet installation).
- Pneumatic connection of the channelled ports of the island
(1 – 3/5 – 12/14 etc.)
2 ØM4
■■
■ Pneumatic connection
■■
3/5
12/14 82/84
Port nos.
1
3/5
12/14
82/84
■■
■ Order codes for end covers
■■
Description
1 set of 2 end covers for
islands for frame
mounting
1
Connection size
Type: Q Type: G
Instant fittings for
flexible hose
Ø 10mm O.D.
Instant fittings for
flexible hose
Ø 4mm O.D.
Instant fittings for 10mm O.D. hose Q 881 57 901
G1/4 thread G 881 57 903
G1/4
M5
Port connections 1 - 3/5 (
12/14
3/5
82/84
35
1
82/84
35
1
1
Port 1 : Pressure supply for island
Port 3/5 : Exhausts 3 and 5 channelled and connectable
Port 12/14 : External pilot pressure supply. Necessary for use with
vacuum or if the general supply pressure is below
3 bar.
Port 82/84 : Channelling and connection of the pilot exhausts for
installation of the island in protected environments
(food-processing industries, laboratories etc.)
Possibility of direct connection of a
silencer to each exhaust 3/5
)
*
Type
Code
Ø10
3/5
12/14
1
1 set of 2 end covers for
islands for DIN rail
mounting
) For port connections 12/14 and 82/84 see above table
(
*
: The codes in the grey shaded areas correspond to commonly used products which can be supplied rapidly.
Instant fittings for 10mm O.D. hose Q 881 57 859
G1/4 thread G 881 57 861
7
CONNECTOR size15
SUPPLY WITH 1, 2 OR 3 DIFFERENT PRESSURES
A MEGA island is especially designed to be supplied with more than one pressure level.
■ Supply with 1 pressure (P1)
• The island are provided with 2 end covers for choice of
pressure supply side (left or right side).
• For more than 8 spool valves or for simultaneous operation
of 5 spool valves, the unit must be supplied with pressure
from both sides.
• All other island versions are provided with 2 end covers for
P1
5
3
1
5
3
5
3
P1
1
5
3
choice of pressure supply side.
P1
1
5
3
5
3
P1
1
5
3
• For more than 8 spool valves or for simultaneous operation
of 5 spool valves, the unit must be supplied with pressure
from both sides.
• Units with more than 12 spool valves must be supplied
with pressure from three sides using an intermediate pressure supply module which should be placed in the middle.
P1
1
1
P1
1
P1
■ Supply with 2 different pressures (P1-P2)
A pressure separation plate must be used (see different types)
• Supply with 2 different pressures with common exhausts • Supply with 2 different pressures with separate exhausts
E
5
3
P1
1
Pressure separation
plate for blocking
flow path 1
(type: W)
■ Supply with 3 different pressures (P1-P2-P3)
5
3
P2
1
E2
B B
A
E1
P1
5
3
1
5
3
1
P2
Spool valves
supplied at
pressure P1
Spool valves
supplied at
pressure P2
Spool valves
supplied at
pressure P3
E
5
3
P3
1
E1
5
P1
3
1
Pressure separation
plate for blocking
flow paths 1-3-5
(type: X)
5
3
1
E3
For this configuration use:
- 1 intermediate pressure supply module
- 2 pressure separation platesB. Choose between the
following versions:
A.
E2
P2
• Ports 1 – 3 – 5 blocked to separate off the exhausts
(type X).
• Port 1 blocked to channel the exhaust of the whole island
(type W).
8
CONNECTOR size15
PRESSURE SEPARATION PLATE AND INTERMEDIATE PRESSURE SUPPLY MODULE
To obtain the configurations described on the opposite page, these accessories must be incorporated in the right order.
Intermediate pressure
supply module
Pressure
separation plate
(width: 9 mm)
STANDARD VERSIONS FOR ISLANDS WITH CONNECTORS SIZE 15, MULTIPOL – IP20 AND VCS
Description
Intermediate
pressure
supply module
Ports 1 and 3 / 5 with instant fittings 10 mm O.D. (1) D 881 57 819
Ports 1 and 3 / 5 with G1/4 thread (1) D 881 57 821
(width: 27 mm)
Type
Code
Pressure
separation
plate
(1) An exhaust silencer can be mounted to port 3 / 5 (see following page)
Total blocking of ports 1 - 3 - 5 (no connection) X 881 57 815
Blocking of ports 3 - 5 (port 1 connection maintained) Y 881 57 817
Blocking of port 1 (ports 3 and 5 connections maintained) W 881 57 816
No blocking (ports 1, 3 and 5 connections maintained) V 881 57 818
Construction details of pressure separation plate
Codes
pressure
separation plate
881 57 815 X
881 57 817 Y
881 57 816 W
881 57 818 V
✶✶
✶ : blocked
✶✶
Flow path1Flow path
Type
✶✶
✶
✶✶
∇∇
∇
∇∇
✶✶
✶
✶✶
∇∇
∇
∇∇
∇∇
∇ : remains opened
∇∇
3/5
✶✶
✶
✶✶
✶✶
✶
✶✶
∇∇
∇
∇∇
∇∇
∇
∇∇
Flow path
12/14
✶✶
✶
✶✶
∇∇
∇
∇∇
✶✶
✶
✶✶
∇∇
∇
∇∇
Flow path
82/84
∇∇
∇
∇∇
∇∇
∇
∇∇
∇∇
∇
∇∇
∇∇
∇
∇∇
12/14
Pressure
separation plate
3/5
35
1
1
Port 1 : pressure supply
Port 3/5 : exhausts 3 and 5
Ports 12/14 : external pilot pressure supply
Ports 82/84 : connection of exhausts of pilot loop
82/84
82/84
3/5
35
12/14
1
1
9
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