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C40
Service Manual
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art C30, C30D, C40 Service Manual

Models C30/C30D and C40D
Illustrated Parts Catalog
Section 10 Illustrated Parts Catalog
Page 2
Illustrated Parts Catalog
This section identifies and illustrates the parts for the printer that can be replaced by the customer and by a field service representative. The catalog is organized according the general interior locations of the printer. Each location includes an illustration of the parts within it and a
• If you know the part number , t urn t o the part number l ocato r begi nning o n page 63 of this secti on. Here you will find a cross- referen ce chart that tells you the page on which the part is illustrated.
• If you know the general location of the part, turn to the cont ents l isting on t he next pag e. Scan the general locat ions unt il you fi nd the ap pro­priate one. Then, turn to the page listed to find the part illustration.
• If the part is more general in nature (for example, fuses, lubricants, manuals, or maintenance kits), turn to page 43 where you will find a list­ing of unillustrated parts.

Contents

Printer Supplies Customer Can Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6
Operator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
Cassette Release Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12
Cassette Mount Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14
AC Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
Duplex Mechanism, Top View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
Duplex Mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20
Paper Output Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22
Upper Paper Guide Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 24
Vacuum Transport Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 26
Job Exit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 28
Back View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 30
Paper Feed Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 32
Tune-Up Print Maintenance Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 34
Main Drive Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 36
Back Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 38
Duplex Holding Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 40
1200/2500 Sheet High Capacity Input Unit - Main Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 46
1200/2500 Sheet High Capacity Input Unit - Detailed Front View. . . . . . . . . . . . . . . . . . . . . . . . . . page 48
1200/2500 Sheet High Capacity Input Unit - Main Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 50
1200/2500 Sheet High Capacity Input Unit - Detailed Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . page 52
1400 Sheet High Capacity Output Unit - Main Front View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 54
1400 Sheet High Capacity Output Unit - Detailed Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 56
1400 Sheet High Capacity Output Unit - Main Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 58
1400 Sheet High Capacity Output Unit - Detailed Rear View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 60
June 1999 Illustrated Parts Catalog Page 3

Printer Supplies Customer Can Install

Developer Unit (2,3)
Photoconductor Unit
(7)
(6)
Ozone Filter
Main Charge Corona
Page 4
Fuser Unit (4,5)
Toner Catridge (8,9)
Cleaner Unit (1)
Table 1 Printer Supplies List
Item
1 2 3 4 5 6 6 7 7 8 9
Product Number
C4011A C4015A C4677A C4675A C4676A C4682A
C4683A 11000214KT 11000215KT
C4006A
C4007A
Description C30 C30D C40D
Cleaner unit Developer unit (C30/C30D) Developer unit with ozone filter (C40D) Fuser unit (100/127 VAC) Fuser unit (200/240 VAC) C30/C30D Photoconductor unit (includes main charge corona and ozone filter) C40D Photoconductor unit (includes main charge corona and ozone filter C30/C30D Charge corona kit (contains 2 main charge coronas) C40D Charge corona kit (contains 2 main charge coronas Toner cartridge (2 per package) Toner cartridge (8 per package)
uu u uu
u uu u uu u uu
u uu
u uu u uu u
June 1999 Illustrated Parts Catalog Page 5

Front View

Page 6
18
13
14
11
10
15
20
1
9
8
19
12
2
16
17
4
5
6
7
3
25
22
1
24
13 14
16
23
21
19
17
June 1999 Illustrated Parts Catalog Page 7
Page 8
Table 2 Front View Parts List
Item Ref # Part # Description Qty C30 C30D C40D
1 73860006KT Tray, paper out put 1 uuu 2 21421610KT Strap, front cover support, right 1 uuu 3 Drive assembly (two floppy drives) 1 uu 4 11000130KT Floppy drive (only) 1 uuu 5 11000253KT Hard drive (only) 1 uu 5 11000137KT C40D Pre-Loaded Disk (HP internal use only) 1 u 6 51020795KT Print head assembly (300 dpi) 1 uu 6 81020108KT Print head assembly (300 dpi) 1 u 7 51020058KT Counter 1 uuu 8 51020018KT Erase lamp assembly 1 uu 8 81020153KT Erase lamp assembly 1 u
9 55020331KT Cover, EP 1 uuu 10 51020106KT PC guide, front 1 uuu 11 51020107KT PC guide, rear 1 uuu 12 Case, maintenance kit 1 uuu 13 Paper cassette, upper 1 uuu 14 Paper cassette, lower 1 uuu 15 61020023KT Vacuum transport assembly 1 uu 15 81120025KT Vacuum transport assembly 1 u 16 73820006KT Cover, left 1 uuu 17 Cover assembly, front 1 u 17 73920009KT Cover assembly, front 1 u 17 Cover assembly, front 1 u 18 Cover assembly, top 1 u 19 73920011KT Right cover 1 uuu 20 Cover, exit assembly 1 u 21 51220072KT Strap, front cover support, left 1 uu 22 Hinge, back cover 1 uu 23 55020350KT Fan, duplex 1 u 24 Frame, exit assembly 1 uu 25 81620012KT Duplex registration tray, complete 1 uu
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Operator Panel

Page 10
1
3
Status Lights
Function Keys
Digital Display
2
C30/30D Control Panel
Duplex only
(button not shown
on simplex model)
2
C40 Control Panel
Table 3 Operator Panel Parts List
Item Part Number Description Qty C30 C30D C40D
0
73820020KT
0
73920014KT
0
81620008KT
1
51020256KT
1
62020046KT
2 C30 Operator Overlay 1 u 2 C30D Operator Overlay 1 u 2
81620021KT
3
73820010KT
C30 Operator Panel Assembly, English (includes all parts shown) 1 u C30D Operator Panel Assembly, English (includes all parts shown) 1 u Universal L CD Operator Panel Assembly (includes all parts shown ) 1 u Operator Panel PCA 1 u Operator Panel PCA 1 u
C40D Operator Overlay 1 u Bezel, Operator Panel 1 uuu
June 1999 Illustrated Parts Catalog Page 11

Cassette Release Assembly

Page 12
5
8
11
6
8
4
9
3
7
10
1
2
Table 4 Cassette Release Assembly Parts List
Item Part Number Description Qty C30 C30D C40D
1 2 3 Damper assembly 1 uuu 4 5 6 7 8Spring 1 uuu
9 10 11
21422770KT 21420074KT
51220123KT 21421570KT
NLA
51220127KT
51220128KT 51220131KT 21420683KT
Cam, cassette release 2 uuu Latch, cassette release 2 uuu
Lever, lower cassette release 1 uuu Lever, upper cassette release 1 uuu Wire cable, upper 1 uuu Wire cable, lower 1 uuu
Lever, upper paper pick pressure 1 uuu Lever, lower paper pick pressure 1 uuu Catch, magnet 1 uuu
June 1999 Illustrated Parts Catalog Page 13

Cassette Mount Assemblies

Page 14
4
3
2
1
Table 5 Upper Cassette Mount Assemblies Parts List
Item Part Number Description Qty C30 C30D C40D
1 Mount, upper cassette 1 uuu
2
3 Mount, paper size sensor 1 uuu
4
21421209KT
21421937KT
Sensor assembly, upper paper size 1 uuu
Switch, micro, cassette present 1 uuu
Table 6 Lower Cassette Mount Assemblies Parts List
Item Part Number Description Qty C30 C30D C40D
1 Mount, lower cassette 1 uuu
2
3 Mount, paper size sensor 1 uuu
4
21421333KT
21421937KT
Sensor assembly, lower paper size 1 uuu
Switch, micro, cassette present 1 uuu
June 1999 Illustrated Parts Catalog Page 15

AC Power Supply

Page 16
1
4
5
7
6
2
3
Table 7 AC Power Supply Parts List
Item Part Number Description Qty C30 C30D C40D
0
1 Relay, AC po wer supply 1 uuu
2 Relay, fuser, solid state 1 uuu
3
4
5 Fuse, upper (3.15A/250V) 1 uuu
6 Fuse, lower (2A/250V) 1 uuu
7
7 Plug, input, voltage set, 200V 1 uuu
7
7
7
7 Plug, input, voltage set, 100V 1 uuu
55030024KT
21420515KT 21421962KT
55020482KT
55020489KT 55020490KT 55020491KT
AC power supply assembly (includes all parts shown) 1 uuu
Switch, interlock, front 1 uuu Switch, interlock, rear 1 uuu
Plug, input, voltage set, 120V 1 uuu
Plug, input, voltage set, 220V 1 uuu Plug, input, voltage set, 230V 1 uuu Plug, input, voltage set, 240V 1 uuu
June 1999 Illustrated Parts Catalog Page 17

Duplex Mechanism, Top View

Page 18
3
9
7
5
8
7
11
6
2
10
2
1
4
Table 8 Duplex Mechanism, Top View Parts List
Item Part Number Description Qty C30 C30D C40D
1
2
3
4
5
6
7
8 Guide top 1 uu
9 10 Spring, C roller 2 uu 11
55020261KT 55020251KT 55020116KT 55020255KT 55020028KT 55020244KT 55020285KT
55020263KT
55020052KT
Duplex C roller pinch assembly 1 uu Duplex AB pinch roller assembly 2 uu Spring A and B roller 4 uu Sensor, paper path 1 uu
Spring, route separator” 1 uu Upper turn around guide 1 uu Duplex Cover Gas Support 2 uu
Entry route separator assembly 1 uu
Pinch roller only 9 uu
June 1999 Illustrated Parts Catalog Page 19

Duplex Mechanism

Page 20
9
22
7
14
2
17
16
10
15
3
13
4
12
11
6
20
5
18
8
6
1
21
19
23
Table 9 Duplex Mechanism Parts List
Item Part Number Description Qty C30D C40D
1
2 Cover mechanism, front 1 uu
3
3
4
5
6
7
8
9 Plate, discharge 1 uu 10 11 12 12 13 14 15 15 16 17 17 18 19 Exit tray latch assembl y 1 uu 20 21 22 Top cover, front 1 uu 23 Top cover, rear 1 uu
55020231KT
55020020KT 81120051KT 55020019KT 55020257KT 55020260KT 55020022KT 55020248KT
55020026KT 21420290KT 55020113KT 81120012KT 55020024KT
NLA NLA NLA
NLA 55020214KT 81120021KT 55020594KT
55020350KT 55020196KT
Exit route separator assembly 1 uu
Duplex control board # 1 1 u Duplex control board # 1 1 u Top Cover Support, Rear 1 uu Top Cover Support, Front 1 uu Roller assembly, A and B feed (with gears and clutches) 2 uu Roller C feed 1 u Solenoid, route separator, paper exit, #1 1 uu
Solenoid, C roller 1 uu Photocell interrupter 1 uu Gear assembly, duplex drive, lower 1 u Gear assembly, duplex drive, lower 1 u Timing belt #1 1 uu Timing belt, #2 1 uu C Motor, stepper 1 u C Motor, stepper 1 u Route solenoid, #2 1 uu Duplex route motor assembly (includes 14, 15, and 16) 1 u Duplex route motor assembly (includes 14, 15, and 16) 1 u Duplex drive gear assembly, upper 1 uu
Cooling fan, C30D duplex 1 u Lower turn around guide 1 uu
June 1999 Illustrated Parts Catalog Page 21
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