art C30, C30D, C40 Service Manual

Models C30/C30D and C40D
Illustrated Parts Catalog
Section 10 Illustrated Parts Catalog
Page 2
Illustrated Parts Catalog
This section identifies and illustrates the parts for the printer that can be replaced by the customer and by a field service representative. The catalog is organized according the general interior locations of the printer. Each location includes an illustration of the parts within it and a
If you know the part number , t urn t o the part number l ocato r begi nning o n page 63 of this secti on. Here you will find a cross- referen ce chart that tells you the page on which the part is illustrated.
If you know the general location of the part, turn to the cont ents l isting on t he next pag e. Scan the general locat ions unt il you fi nd the ap pro­priate one. Then, turn to the page listed to find the part illustration.
If the part is more general in nature (for example, fuses, lubricants, manuals, or maintenance kits), turn to page 43 where you will find a list­ing of unillustrated parts.

Contents

Printer Supplies Customer Can Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6
Operator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
Cassette Release Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12
Cassette Mount Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14
AC Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
Duplex Mechanism, Top View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
Duplex Mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20
Paper Output Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22
Upper Paper Guide Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 24
Vacuum Transport Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 26
Job Exit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 28
Back View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 30
Paper Feed Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 32
Tune-Up Print Maintenance Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 34
Main Drive Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 36
Back Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 38
Duplex Holding Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 40
1200/2500 Sheet High Capacity Input Unit - Main Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 46
1200/2500 Sheet High Capacity Input Unit - Detailed Front View. . . . . . . . . . . . . . . . . . . . . . . . . . page 48
1200/2500 Sheet High Capacity Input Unit - Main Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 50
1200/2500 Sheet High Capacity Input Unit - Detailed Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . page 52
1400 Sheet High Capacity Output Unit - Main Front View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 54
1400 Sheet High Capacity Output Unit - Detailed Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 56
1400 Sheet High Capacity Output Unit - Main Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 58
1400 Sheet High Capacity Output Unit - Detailed Rear View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 60
June 1999 Illustrated Parts Catalog Page 3

Printer Supplies Customer Can Install

Developer Unit (2,3)
Photoconductor Unit
(7)
(6)
Ozone Filter
Main Charge Corona
Page 4
Fuser Unit (4,5)
Toner Catridge (8,9)
Cleaner Unit (1)
Table 1 Printer Supplies List
Item
1 2 3 4 5 6 6 7 7 8 9
Product Number
C4011A C4015A C4677A C4675A C4676A C4682A
C4683A 11000214KT 11000215KT
C4006A
C4007A
Description C30 C30D C40D
Cleaner unit Developer unit (C30/C30D) Developer unit with ozone filter (C40D) Fuser unit (100/127 VAC) Fuser unit (200/240 VAC) C30/C30D Photoconductor unit (includes main charge corona and ozone filter) C40D Photoconductor unit (includes main charge corona and ozone filter C30/C30D Charge corona kit (contains 2 main charge coronas) C40D Charge corona kit (contains 2 main charge coronas Toner cartridge (2 per package) Toner cartridge (8 per package)
uu u uu
u uu u uu u uu
u uu
u uu u uu u
June 1999 Illustrated Parts Catalog Page 5

Front View

Page 6
18
13
14
11
10
15
20
1
9
8
19
12
2
16
17
4
5
6
7
3
25
22
1
24
13 14
16
23
21
19
17
June 1999 Illustrated Parts Catalog Page 7
Page 8
Table 2 Front View Parts List
Item Ref # Part # Description Qty C30 C30D C40D
1 73860006KT Tray, paper out put 1 uuu 2 21421610KT Strap, front cover support, right 1 uuu 3 Drive assembly (two floppy drives) 1 uu 4 11000130KT Floppy drive (only) 1 uuu 5 11000253KT Hard drive (only) 1 uu 5 11000137KT C40D Pre-Loaded Disk (HP internal use only) 1 u 6 51020795KT Print head assembly (300 dpi) 1 uu 6 81020108KT Print head assembly (300 dpi) 1 u 7 51020058KT Counter 1 uuu 8 51020018KT Erase lamp assembly 1 uu 8 81020153KT Erase lamp assembly 1 u
9 55020331KT Cover, EP 1 uuu 10 51020106KT PC guide, front 1 uuu 11 51020107KT PC guide, rear 1 uuu 12 Case, maintenance kit 1 uuu 13 Paper cassette, upper 1 uuu 14 Paper cassette, lower 1 uuu 15 61020023KT Vacuum transport assembly 1 uu 15 81120025KT Vacuum transport assembly 1 u 16 73820006KT Cover, left 1 uuu 17 Cover assembly, front 1 u 17 73920009KT Cover assembly, front 1 u 17 Cover assembly, front 1 u 18 Cover assembly, top 1 u 19 73920011KT Right cover 1 uuu 20 Cover, exit assembly 1 u 21 51220072KT Strap, front cover support, left 1 uu 22 Hinge, back cover 1 uu 23 55020350KT Fan, duplex 1 u 24 Frame, exit assembly 1 uu 25 81620012KT Duplex registration tray, complete 1 uu
This page left intentionally blank

Operator Panel

Page 10
1
3
Status Lights
Function Keys
Digital Display
2
C30/30D Control Panel
Duplex only
(button not shown
on simplex model)
2
C40 Control Panel
Table 3 Operator Panel Parts List
Item Part Number Description Qty C30 C30D C40D
0
73820020KT
0
73920014KT
0
81620008KT
1
51020256KT
1
62020046KT
2 C30 Operator Overlay 1 u 2 C30D Operator Overlay 1 u 2
81620021KT
3
73820010KT
C30 Operator Panel Assembly, English (includes all parts shown) 1 u C30D Operator Panel Assembly, English (includes all parts shown) 1 u Universal L CD Operator Panel Assembly (includes all parts shown ) 1 u Operator Panel PCA 1 u Operator Panel PCA 1 u
C40D Operator Overlay 1 u Bezel, Operator Panel 1 uuu
June 1999 Illustrated Parts Catalog Page 11

Cassette Release Assembly

Page 12
5
8
11
6
8
4
9
3
7
10
1
2
Table 4 Cassette Release Assembly Parts List
Item Part Number Description Qty C30 C30D C40D
1 2 3 Damper assembly 1 uuu 4 5 6 7 8Spring 1 uuu
9 10 11
21422770KT 21420074KT
51220123KT 21421570KT
NLA
51220127KT
51220128KT 51220131KT 21420683KT
Cam, cassette release 2 uuu Latch, cassette release 2 uuu
Lever, lower cassette release 1 uuu Lever, upper cassette release 1 uuu Wire cable, upper 1 uuu Wire cable, lower 1 uuu
Lever, upper paper pick pressure 1 uuu Lever, lower paper pick pressure 1 uuu Catch, magnet 1 uuu
June 1999 Illustrated Parts Catalog Page 13

Cassette Mount Assemblies

Page 14
4
3
2
1
Table 5 Upper Cassette Mount Assemblies Parts List
Item Part Number Description Qty C30 C30D C40D
1 Mount, upper cassette 1 uuu
2
3 Mount, paper size sensor 1 uuu
4
21421209KT
21421937KT
Sensor assembly, upper paper size 1 uuu
Switch, micro, cassette present 1 uuu
Table 6 Lower Cassette Mount Assemblies Parts List
Item Part Number Description Qty C30 C30D C40D
1 Mount, lower cassette 1 uuu
2
3 Mount, paper size sensor 1 uuu
4
21421333KT
21421937KT
Sensor assembly, lower paper size 1 uuu
Switch, micro, cassette present 1 uuu
June 1999 Illustrated Parts Catalog Page 15

AC Power Supply

Page 16
1
4
5
7
6
2
3
Table 7 AC Power Supply Parts List
Item Part Number Description Qty C30 C30D C40D
0
1 Relay, AC po wer supply 1 uuu
2 Relay, fuser, solid state 1 uuu
3
4
5 Fuse, upper (3.15A/250V) 1 uuu
6 Fuse, lower (2A/250V) 1 uuu
7
7 Plug, input, voltage set, 200V 1 uuu
7
7
7
7 Plug, input, voltage set, 100V 1 uuu
55030024KT
21420515KT 21421962KT
55020482KT
55020489KT 55020490KT 55020491KT
AC power supply assembly (includes all parts shown) 1 uuu
Switch, interlock, front 1 uuu Switch, interlock, rear 1 uuu
Plug, input, voltage set, 120V 1 uuu
Plug, input, voltage set, 220V 1 uuu Plug, input, voltage set, 230V 1 uuu Plug, input, voltage set, 240V 1 uuu
June 1999 Illustrated Parts Catalog Page 17

Duplex Mechanism, Top View

Page 18
3
9
7
5
8
7
11
6
2
10
2
1
4
Table 8 Duplex Mechanism, Top View Parts List
Item Part Number Description Qty C30 C30D C40D
1
2
3
4
5
6
7
8 Guide top 1 uu
9 10 Spring, C roller 2 uu 11
55020261KT 55020251KT 55020116KT 55020255KT 55020028KT 55020244KT 55020285KT
55020263KT
55020052KT
Duplex C roller pinch assembly 1 uu Duplex AB pinch roller assembly 2 uu Spring A and B roller 4 uu Sensor, paper path 1 uu
Spring, route separator” 1 uu Upper turn around guide 1 uu Duplex Cover Gas Support 2 uu
Entry route separator assembly 1 uu
Pinch roller only 9 uu
June 1999 Illustrated Parts Catalog Page 19

Duplex Mechanism

Page 20
9
22
7
14
2
17
16
10
15
3
13
4
12
11
6
20
5
18
8
6
1
21
19
23
Table 9 Duplex Mechanism Parts List
Item Part Number Description Qty C30D C40D
1
2 Cover mechanism, front 1 uu
3
3
4
5
6
7
8
9 Plate, discharge 1 uu 10 11 12 12 13 14 15 15 16 17 17 18 19 Exit tray latch assembl y 1 uu 20 21 22 Top cover, front 1 uu 23 Top cover, rear 1 uu
55020231KT
55020020KT 81120051KT 55020019KT 55020257KT 55020260KT 55020022KT 55020248KT
55020026KT 21420290KT 55020113KT 81120012KT 55020024KT
NLA NLA NLA
NLA 55020214KT 81120021KT 55020594KT
55020350KT 55020196KT
Exit route separator assembly 1 uu
Duplex control board # 1 1 u Duplex control board # 1 1 u Top Cover Support, Rear 1 uu Top Cover Support, Front 1 uu Roller assembly, A and B feed (with gears and clutches) 2 uu Roller C feed 1 u Solenoid, route separator, paper exit, #1 1 uu
Solenoid, C roller 1 uu Photocell interrupter 1 uu Gear assembly, duplex drive, lower 1 u Gear assembly, duplex drive, lower 1 u Timing belt #1 1 uu Timing belt, #2 1 uu C Motor, stepper 1 u C Motor, stepper 1 u Route solenoid, #2 1 uu Duplex route motor assembly (includes 14, 15, and 16) 1 u Duplex route motor assembly (includes 14, 15, and 16) 1 u Duplex drive gear assembly, upper 1 uu
Cooling fan, C30D duplex 1 u Lower turn around guide 1 uu
June 1999 Illustrated Parts Catalog Page 21

Paper Output Area

Page 22
3
1
2
Table 10 Paper Output Area Parts List
Item Part Number Description Qty C30 C30D C40D
1 2 3
51020077KT 51020372KT 51020062KT
Sensor assembly, paper full 1 uuu Sensor assembly, paper exit 1 uuu Roller assembly, exit pinch (includes upper static brush) 1 uuu
June 1999 Illustrated Parts Catalog Page 23

Upper Paper Guide Assembly

7
8
Page 24
5
4
6
2
3
Table 11 Upper Paper Guide Assembly Parts List
Item Part Number Description Qty C30 C30D C40D
1 2 3 4 5 6
81120042KT 61020150KT 51020629KT 55020052KT 81020159KT 81020160KT
Upper paper guide assembly (includes all parts shown except corona assembly) 1 uuu Corona assembly, transfer 1 uuu Roller, upper paper guide 1 uu Pinch roller 3 uu Upper Guide Spring, Rear 1 uuu Upper Guide Spring, Front 1 uuu
7
8
21423777KT
81020137KT
Lower paper guide assembly 1 uuu
Guide, paper timing (including timing sensor and wire harness W-54) 1 uuu
Table 12 Lower Paper Guide Assembly Parts List
7
21423777KT
Lower paper guide assembly 1 uuu
Table 13 Paper Timing Guide Assembly Parts List
8
81020137KT
Guide, paper timing (including timing sensor and wire harness W-54) 1 uuu
June 1999 Illustrated Parts Catalog Page 25

Vacuum Transport Unit

Page 26
3
1
2
Table 14 Vacuum Transport Unit Parts List
Item Part Number Description Qty C30 C30D C40D
0 0 1Blower 1 uu 1Blower 1 u 2 3
61020023KT 81120025KT
21420894KT 21420896KT
Vacuum transport assembly (all parts shown) 1 uu Vacuum transport assembly (all parts shown) 1 u
Belt, vacuum transport 4 uuu Gear, drive, vacuum transp ort 1 uuu
June 1999 Illustrated Parts Catalog Page 27

Job Exit Assembly

Page 28
1
2
Table 15 Job Exit Assembly Parts List
Item Part Number Description Qty C30 C30D C40D
0 0 Job exit assembly 1 u 1 Jogging motor 1 uu 2
73820027KT
21420290KT
Job offset assembly 1 uu
Photocell interrupter 2 uu
June 1999 Illustrated Parts Catalog Page 29

Back View

Page 30
11
14
12
10
9
7
5
4
1
6
3
2
8
13
Table 16 Back View Parts List
Item Part Number Description Q ty C30 C30D C40D
1
61020281KT
2 Cover, lower back, 100-240 VAC 1 uu 3
61020072KT
3
11000059KT
4 Gear stay 1 uuu 5
51020088KT
6
51020682KT
7 Cover, power control board 1 uuu 8
21423825KT
9
51020089KT
10 10 11 Cover, paper feed drive 1 uuu 12 Cover, fuser drive assembly 1 uuu 13 Cover, main drive gear 1 uuu 14
61020022KT 81020112KT
61020317KT
DC power supply, unive rsal 1 uuu
Signal interface board 1 uu Serial/Parallel I/O PCA 1 u
Power control board 1 uuu Fan, main cooling assembly 1 uuu
Motor assembly, toner supply 1 uuu Jogging motor power control board 1 uu High voltage unit 1 uu High voltage unit 1 u
Interlock by pass tool 2 uuu
June 1999 Illustrated Parts Catalog Page 31

Paper Feed Roller

Page 32
6
12
3
1
10
3
1
6
13
13
2
9
13
78
13
5
4
2
8
7
5
11
4
C30/C30D Paper Feed Rollers C40D Paper Feed Rollers
Table 17 Paper Feed Roller Parts List
Item Part Number Description Qty C30 C30D C40D
1 2 3 3 4 5 5 6 6 7 8
9 10 Idler assembly 1 u 11 Gear drive assembly 1 u 12 13
11000248KT 21420401KT 11000246KT 11000252KT 11000249KT 11000245KT 11000251KT 61020336KT 81020246KT 21420406KT 21420413KT 81020034KT
*61020325KT *61020327KT
* NLA from OEM
Roller assembly, upper pick-up 1 uuu Drive assembly, pick-up roller 2 uu Roller assembly, upper feed 1 uu Roller assembly, upper feed 1 u Roller assembly, lower pick-up 1 uuu Roller assembly, lower feed 1 uu Roller assembly, lower feed 1 u Roller assembly, timing 1 uu Roller assembly, timing 1 u Idler assembly 1 uuu Belt, paper drive 1 uuu Idler Belt 1 u
C30 timing roller clutch 1 uu Pick-up roller clutch 1 uuu
June 1999 Illustrated Parts Catalog Page 33

Tune-Up Print Maintenance Kit

Page 34
Lower static brush
(in cardboard holder)
2
Roller assembly, lower pick
Roller assembly, upper pick
Roller assembly, paper timing
Roller assembly, upper feed
Roller assembly, lower feed
Roller assembly, exit
Exit pinch roller
Roller assembly, upper paper guide
Transfer Charger
Label taped to inside top of package
Table 18 Tune-Up Print Maintenance Kit Parts List
Item Part Number Description Qty C30 C30D C40D
1
1
2
61030058KT 81230003KT
81020168KT
Tune-Up Kit – Includes all parts shown 1 uu C40D Refurbishing Kit – Includes all parts shown plus the following:
81120012KT (see item 12, Table 9 on page 21) 55020260KT (see item 6, Table 9 on page 21) 55020022KT (see item 7, Table 9 on page 21)
Lower Static Brush 1 u
1
u
June 1999 Illustrated Parts Catalog Page 35

Main Drive Assemblies

Page 36
13
1
10
11
2
3
14
4
8
5
15
12
9
5
7
6
9
C40D
6
C30/C30D
7
Table 19 Main Drive Assemblies Parts List
Item Part Number Description Qty C30 C30D C40D
1
1
2
3
3
4
4
5 Bearing, main motor 2 uu
6 Gear, main motor (50 Hz) 1 uu
6 Gear, main motor (60 Hz) 1 uu
6
7
8
8
8
9
9 10 10 11 12 Gear, main drive assembly (50 Hz) 1 uu 12 Gear, main drive assembly (60 Hz) 1 uu 13 Guide exit 1 uu 14 14 15
51020056KT 81020139KT 21420412KT 11000247KT 11000250KT 51020342KT 81020023KT
N/A 21420131KT 61020028KT 61020013KT 81020138KT 51020866KT 81020040KT 51020057KT 81020141KT 51020072KT
55020113KT 81120012KT 81020146KT
Drive assembly, fuser 1 uu Drive assembly, fuser 1 u Belt, fuser drive 1 uuu Roller assembly, exit 1 uu Roller assembly, exit 1 u Gear, eject 1 uu Gear, eject 1 u
Gear, main motor 1 u Key, main motor 1 uuu Main drive assembly (50 Hz) 1 uu Main drive assembly (60 Hz) 1 uu Main drive assembly 1 u Motor, main drive (does not include drive gear) 1 uu Motor, main drive (does not include drive gear) 1 u Drive assembly, cleaner unit 1 uu Drive assembly, cleaner unit 1 u Drive belt, cleaner unit 1 uuu
Gear assembly, duplex drive, lower 1 uu Gear assembly, duplex drive, lower 1 u Main Motor Control PCA 1 u
June 1999 Illustrated Parts Catalog Page 37

Back Cover

Page 38
4
2
5
6
2
3
1
3
1
Table 20 Back Cover Parts List
Item Part Number Description Qty C30 C30D C40D
1 Clip, PCL, IGS, RIGS and VPCL boards 4 uuu 2 Strap, back cover support 2 uu 3 4 4 5 5 6 W65 wire harness 1 u
73820007KT 55020014KT 14000701KT 56220006KT 14004602KT
Cover assembly, back 1 uu PCL board, 300 dpi 1 uu AVPCL PCA 1 u EIGS board, 300 dpi 1 uu RIGS2 Controller PCA 1 u
June 1999 Illustrated Parts Catalog Page 39

Duplex Holding Tray

Page 40
5
2
4
3
Table 21 C40D Duplex Holding Tray Parts List
Item Part Number Description Qty C30 C30D C40D
1 2 3 4 5
81620012KT 55020253KT 81120046KT 55020256KT 21420290KT
Duplex holding tray (includes all parts shown) 1 uu Stepping motor 1 uu Duplex control board #2 1 uu Paper sensor 1 uu Photocell interrupter 1 uu
June 1999 Illustrated Parts Catalog Page 41
Page 42

Table 22 Wire Harnesses Parts List

Item Part Number Wire Harness C30 C30D C40D
1 2 3 4 5 6 W-65 u 7 8
9 10 W-73 u 11 12 13 W-109 u 14 W-109 u 15 (Cable, data, HDD) uu u 16 (Cable, power, HDD) uu u
21720177KT 51020148KT 51020149KT 61020139KT 51020780KT
81020046KT 61020098KT 81020047KT
62020036KT 81020009KT
W-37 (Pwr printhead) uu u W-43 (Cable, Data FDD) uu u W-44 (Cable, power, FDD ) uu u W-46 uu W-61 (WH to fuser) uu u
W-71 u W-72 uu W-72 u
W-73 u W-73 u

Table 23 Additional Parts List (Not Illustrated)

Item Part Number Description Location in Printer Qty C30 C30D C40D
1
51020685KT
2 Holder, cassette empty sen sor Above uppe r or lower cass ett e 1 uuu
3 Lever, cassette empty sensor, lowe r Above lower cassette 1 uuu
4
51020668KT
5
21421349KT
6
51020092KT
7
51020110KT
8 Corona cleaner brush Service kit 1 uuu
9 RS-232C loop back assembly Service kit 1 uuu 10 RS-422 loop back assembly Service kit 1 uu 11 Jumper wire Service kit 1 uuu 12 13 Lever, paper timing sensor Below upper paper guide 1 uu 14 15 Fuse, 7.0A, 250V” DC power supply 1 uuu
16 Fuse, signal interface board Used on P/N 61020072KT 1 uu 17 AC Power Cord, US market only Lower back cover area 1 uuu 18 19 20 21 22 23
24 25 Parts packet (assortment of 20 clips and E-rings n/a 1 uuu
26 27 28 Ozone filter, vacuum transport (included in photo-
29 Actuator, top cover interlock Top cover 1
21420290KT
21421569KT
*51020874KT *51020875KT
51020876KT 55030016KT 51030028KT 51030029KT
51030031KT
51030027KT 51030030KT
Sensor assembly, upper cassette empty Above upper cassette 1 uuu
Lever, cassette empty sensor, upper Above upper cassette 1 uuu Sensor assembly, lower cassette empty Above lower cassette 1 uuu Guide, cleaner assembly Photoconductor cavity 1 uuu Cleaner/charger terminal assembly Behind cleaner 1 uuu
Photocell interrupter Below upper paper guide 1 uuu
Photo seam s ensor assembly Photoconduc tor cavity 1 uuu
Molycote grease n/a 1 uuu Red grease n/a 1 uuu Gear oil n/a 1 uuu Parts packet (assortment of 14 springs for duplex) n/a 1 uuu Parts packet (assortment of 22 springs) n/a 1 uuu Parts packet (assortment of 10 spring leaves,
torsion and plate)
Parts packet (assortment of 22 washers, nuts and
rivets)
Parts packet (assortment of 14 bea rings) n/a 1 uuu Parts packet (assortment of 52 screws) n/a 1 uuu
conductor or developer package)
n/a 1 uuu n/a 1 uuu
Top cover 1
u
June 1999 Illustrated Parts Catalog Page 43
Page 44
Item Part Number Description Location in Printer Qty C30 C30D C40D
30 Shaft, latch, top cover Top cover 1 u 31 Lever, latch, top cover Top cover 1 u 32 Shield, top cover interlock Top cover 1 u 33 34 Cover, paper feed Top input area 1 u 35 36 Spring solenoid Duplex mechanism output area 1 uu 37 38 39 40 Coupler, cleaner Behind cleaner 1 uuu 41 Spring, solenoid Duplex mechanism output area 1 uuu 42 43 Solenoid Duplex unit 1 uuu 44 45 46 47 48 49 50 51
21420515KT
51020147KT
51020065KT 51020664KT
5961-0701
55030015KT
10000016KT
9320-1915
C4000-60007
23420012KT 14002900KT 11000137KT 73820063KT
610203317
Switch, top cover interlock Top cover 1 u
Actuator, top cover interlock Top cover 1 uu
Brush, discharge, lower Paper output area 1 uu Brush, discharge, upper Paper output area 1 uu HP PCL5 Technical Reference Manual Set n/a 1 uuu
Parts packet (assortment of 6 bearings for duplex) n/a 1 uuu
Printer Stand n/a 1 uuu Dusting fabric, toner n/a 1 uuu C30/C30D SWF/MNL Kit FC Rev. A.01.10 n/a 1 uu C30 LED Printhead PCA LED Printhead 1 uu C40 LED Printhead PCA LED Printhead 1 u C40 Pre-loaded disk (HP internal use only) Cleaning Pen n/a 1 uuu Interlock bypass tool (10 pack) n/a 10 uuu
* Red grease (51020875KT) may be used in place of white grease; do not substitute Molycote grease (510 20874) for whi te grease
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1200/2500 Sheet High Capacity Input Unit - Main Front View

Page 46
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8
7
2
3
13
9
4
12
6
11
10
5
Table 24 1200/2500 Sheet High Capacity Input Unit - Main Front View Parts List
Item
1200 HCI 2500 HCI 1 2 Cover, top 1 3 Roller assembly 1 4
54020140KT 54020140KT
5 6 Base plate assembly 1 7 Wire Harness, W-510 1 8 Insert wire harness assembly 1 9 Jamplate assembly 1
10 Chain 2 11 12 13 Slope assembly (complete with roller assembly, sensor and actuator) 1
54020023KT 53020124KT 54224043KT
Part Number
54624003KT
54624009KT
Description Qty
Cover, RR 1
Lever 1 Cover, FR 1
Mag door catch 1 Power supply 1
June 1999 Illustrated Parts Catalog Page 47

1200/2500 Sheet High Capacity Input Unit - Detailed Front View

Page 48
10
12
3
1
8
13
11
14
2
9
1
4
7
15, 16
5
6
Table 25 1200/2500 Sheet High Capacity Input Unit - Detailed Front View Parts List
Item
1 2 3 4 5 Chain 2 6 7 Paper guide FR assembly (concealed from view) 1 8 9
10 Paper guide RR assembly 1 11 12 Insert wire harness assemb ly 1 13 14 15 Fuse 1 1 16 Fuse 2 1
54220012KT 54224072KT 54020043KT 54020043KT 54020061KT 54020061KT 54224034KT 54224034KT
54020023KT 54020023KT
54020284KT 54020284KT 53020095KT 54224036KT
21420290KT 21420290KT
53020069KT 54224038KT 54020125KT 54020125KT
Part Number
1200 HCI 2500 HCI
Description Qty
Pick-up roller assembly (complete, includes pick-up rollers) 1 Pick-up rollers only 1 Sensor assembly B 1 Lever 1
Mag door catch 1
Sensor assembly A 1
“Motor, pick up” 1
Photocell interrupter 5
“Timing belt, 50M x L x 4.8” 2 “Timing belt, 71M x L x 6.4 (concealed from view)” 1
June 1999 Illustrated Parts Catalog Page 49

1200/2500 Sheet High Capacity Input Unit - Main Rear View

Page 50
9
1
7
2
10
11
3
6
5
4
Table 26 1200/2500 Sheet High Capacity Input Unit - Main Rear View Parts List
Item
1
54020207KT 54224061KT
2
54020058KT 54224064KT
3
54020189KT 54224019KT
4
54020024KT
5
53020095KT 54224050KT
6Cover, R 1 7
54020053KT *N/A
8 9 Jamplate assembly 1
10 Slope assembly (complete with roller assembly sensor and actuator) 1 11
54020210KT 54020210KT
Part Number
1200 HCI 2500 HCI
8120-6302
Description Qty
Guide frame assembly (c omplete with jamplate assembly #9 and slope assembly #10) 1 Door Assembly 1 Gear 65T (1200 HCI), Gear 72T (2500 HCI) 1 AC noise filter assembly 1 Tray lift motor 2
Actuator C assembly (photo sensor and flag) 5 AC jumper cord 1
HCI Solenoid Assy 1
* Actuator C assemebly not available for 2500 HCI; order complete guide frame assembly (54224061KT)
June 1999 Illustrated Parts Catalog Page 51

1200/2500 Sheet High Capacity Input Unit - Detailed Rear View

3 2
1
Page 52
7
7
6
5
4
16
15
13
17
18
9
8
10
see inset
11
12
11
19 14
Table 27 1200/2500 Sheet High Capacity Input Unit - Detailed Rear View Parts List
Item
1200 HCI 2500 HCI 1 Ballcase 1 2 SUS ball (co ncealed from view) 3 3 Spring, C (concealed from view) 3 4 5 6 Insert wire harness assembly 1 7 8Chain 2 9
10 11 Drive bracke t assembly 1 12 13 14 15 16 Wire harness, W-514 1 17 Wire harness, W-510 1 18 19
54020207KT 54224061KT 54020234KT 54020234KT
54020058KT 54224064KT
21420290KT 54224048KT 54020189KT 54224019KT
53020069KT 54224038KT 54020024KT 53020095KT 54224050KT 60020002KT 60020002KT
53020054KT 53020054KT 54020183KT 54224018KT
Part Number
Description Qty
Guide frame assembly complete with jamplate assembly and slope assembly 1 Microswitch 1
Door assembly 1
Photocell interrupter 5 Gear 65T (1200 HCI) , Gear 72T (2500 HCI) 1
Timing belt, 50M x L x 4.8 2 AC noise filter assembly 1 Tray lift motor 2 Input control board 1
HCI/HCO Sprocket Wheel 4 HCI Helical Gear 1
June 1999 Illustrated Parts Catalog Page 53

1400 Sheet High Capacity Output Unit - Main Front View

Page 54
5
10
6
3
1
4
9
2
7
8
Table 28 1400 Sheet High Capacity Output Unit - Main Front View Parts List
Item Part Number Description Qty
0 High Capacity Stacker Unit (100-240V) - generic 1 Guide, upper 1 2 Guide, lower 1 3 Cover, re ar 1 4 Cover, front 1 5 Cover, top 1 6 Roller chain 2
10
7 8 9
53020124KT 60020003KT 53020121KT 53620011KT
Power supply 1 Output control board 1 Adapter HCO - Job Offset Assembly 1 Exit Tray Paper Stop 1
June 1999 Illustrated Parts Catalog Page 55

1400 Sheet High Capacity Output Unit - Detailed Front View

5
4
16
15
6
7
Page 56
3
8
14
10
5
2
1
9
12
11
13
17
Table 29 1400 Sheet High Capacity Output Unit - Detailed Front View Parts List
Item Part Number Description Qty
1 Fuse 1 1 2 Fuse 2 1 3
53020032KT
4
53020088KT
5
53020091KT
6 Wire harness W-12 1 7
53020184KT
8
53820006KT
9 Roller chain 2 10 11 12 13 Wire Harness W-7 1 14 Exit roller assembly 1 15 Wire Harness W-5 1 16 Wire Harness W-6 1 17
53020029KT 60020003KT 53020124KT
53020054KT
Actuator B 1 Photosensor 6 Jogging assembly, complete (including frames, photosensor, actuator, roller assemblies and wire harness W-12) 1
Exit roller motor (includes pulley) 1 Jogging subassembly (includes 2 jogging motors and jogging block) 1
Roller (2 front, 2 rear) 4 Output control board 1 Power supply 1
HCI/HCO Sprocket Wheel 4
June 1999 Illustrated Parts Catalog Page 57

1400 Sheet High Capacity Output Unit - Main Rear View

Page 58
5
7
9
12
1
4
2
3
11
10
8
6
Table 30 1400 Sheet High Capacity Output Unit - Main Rear View Parts List
Item Part Number Description Qty
1 Guide, upper 1 2 Guide, lower 1 3 Cover, rear 1 4 Cover, front 1 5 Cover, top 1 6 Roller ch ain 2 7 8
9 10 Wheel arm assembly 1 11 12
53020121KT 53020031KT 53020183KT
53620011KT 53020194KT
Adapter plate guide assembly 1 Actuator A 1 Stacker arm assembly 1
Paper stop, adjustable 1 Static brush 1
June 1999 Illustrated Parts Catalog Page 59

1400 Sheet High Capacity Output Unit - Detailed Rear View

15
Page 60
1
17
10
16
8
3
9
2
6
4
11
12
13
10
See Inset
7
5
Table 31 1400 Sheet High Capacity Output Unit - Detailed Rear View Parts List
Item Part Number Description Qty
1
2
3
4
5
6
7 Roller chain 2
8
9 10 11 Timing belt, 80M x L x 4.8 1 12 13 14 15 16 17
53020095KT 53020069KT 53020065KT 53020051KT 53020052KT 53020050KT
53020031KT 53020029KT 53020090KT
53224001KT 53224003KT
8120-6302 53820006KT 53020230KT 53020184KT
Elevator motor assembly (includes pulley) 1 Timing belt, 50M x L x 4.8 1 Pulley (30T) 1 Gear D 1 Gear E 1 Gear C 1
Actuator A 1 Roller (2 front, 2 rear) 4 Elevator gear assembly (includes motor, worm gear, belt, pulley and drive gear) 1
Gear, exit 1 Gear A (Z90) 1 AC power cord (not shown) 1 Jogging subassembly (includes 2 jogging motors and jogging block) 1 Arm holder bracket 1 Exit roller motor (includes pulley) 1
June 1999 Illustrated Parts Catalog Page 61
Page 62

Table 32 Part Numbers Related to Service Notes

S.N. Part Number Description Qty C30 C30D C40D
1
1 2 3 4
C4000-13402 C4000-13403
54620010KT
C4000-60007
73820056KT
3-1/2” Fonts Floppy 1 uu 3-1/2” Function Code Floppy (A.01.09.02) 1 uu Shelf Kit for 2500 HCI 1 uu Function Code and Fonts Floppies (A.01.10) 1 uu Lever-Stop Clip (required when HCI attached to printer) 1 uuu
Table 33 Part Number Locator
Part Number Page
10000016KT 44 1 1000059KT 11000130KT 8 11000137KT 8, 44 11000214KT 5 11000215KT 5 11000245KT 33 11000246KT 33 11000247KT 37 11000248KT 33 11000249KT 33 11000250KT 37 11000251KT 33 11000252KT 33 11000253KT 8 14000701KT 39 14002900KT 44 14004602KT 39 21420074KT 21420131KT
31
13 37
Part Number Page
21420290KT 21, 29, 41 43,
49, 53
21420401KT 21420406KT 21420412KT 21420413KT 21420515KT 17, 44 21420683KT 21420894KT 21420896KT 27 21421209KT 21421333KT 21421349KT 43 21421569KT 21421570KT 21421610KT 8 21421937KT 21421962KT 21422770KT 13 21423777KT 21423825KT 21720177KT 42
33 33 37 33
13 27
15 15
43 13
15 17
25 31
Part Number Page
23420012KT 44 51020018KT 8 51020056KT 51020057KT 51020058KT 51020062KT 23 51020065KT 51020072KT 51020077KT 23 51020088KT 51020089KT 51020092KT 43 51020106KT 51020107KT
51020110KT 43
51020147KT 51020148KT 51020149KT 42 51020256KT 11 51020342KT 51020372KT 23 51020629KT
37 37 8
44 37
31 31
8 8
44 42
37
25
Part Number Page
51020664KT 44 51020668KT 43 51020682KT 51020685KT 51020780KT 51020795KT 8 51020866KT 51020874KT 51020875KT 43 51020876KT 51030027KT 51030028KT 43 51030029KT 51030030KT 51030031KT 43 51220072KT 51220123KT 51220127KT 13 51220128KT 51220131KT 53020029KT 57, 61 53020031KT
31 43 42
37 43
43 43
43 43
8 13
13 13
59, 61
June 1999 Illustrated Parts Catalog Page 63
Page 64
Part Number Page
53020032KT 53020050KT 61 53020051KT 53020052KT 53020054KT 53020065KT 61 53020069KT 53020088KT 53020090KT 61 53020091KT 53020095KT 53020121KT 55, 59 53020124KT 53020183KT
57
61 61 53, 57
49, 53, 61 57
57 49, 51, 53, 61
47, 55, 57 59
Part Number Page
54020024KT 51, 53 54020043KT 49 54020053KT 54020058KT 54020061KT 49 54020125KT 54020183KT 54020189KT 54020207KT 51, 53 54020210KT 54020234KT 54020284KT 49 54220012KT 54224018KT
51 51, 53
49 53 51, 53
51 53
49 53
Part Number Page
54224064KT 51, 53 54224072KT 49 54620010KT 54624003KT 54624009KT 55020014KT 39 55020019KT 55020020KT 55020022KT 21 55020024KT 55020026KT 55020028KT 19 55020052KT 55020113KT
62 47 47
21 21
21 21
19, 25
21, 37
Part Number Page
55020255KT 19 55020256KT 41 55020257KT 55020260KT 21 55020261KT 55020263KT 19 55020285KT 55020331KT 55020350KT 8, 21 55020482KT 55020489KT 55020490KT 17 55020491KT 55020594KT
21
19
19 8
17 17
17 21
53020184KT 57, 61 53020194KT 53020230KT 53224001KT 61 53224003KT 53620011KT 55, 59 53820006KT 57, 61 54020023KT
59 61
61
47, 49
54224019KT 51, 53 54224034KT 49 54224036KT 54224038KT 49, 53 54224043KT 54224048KT 54224050KT 51, 53 54224061KT 51, 53
49
47 53
55020116KT 19 55020196KT 55020214KT 21 55020231KT 21 55020244KT 55020248KT 55020251KT 19 55020253KT
21
19 21
41
55030015KT 44 55030016KT 55030024KT 56220006KT 39
5961-0701
60020002KT 60020003KT 55, 57 61020013KT
43 17
44
53
37
Part Number Page
Part Number Page
Part Number Page
Part Number Page
61020022KT 61020023KT 8, 27 61020028KT 61020072KT 61020098KT 61020139KT 42 61020150KT 61020281KT 61020317KT 31 61020325KT 61020327KT
610203317 44
61020336KT 33 61030058KT 62020036KT 42
31
37 31 42
25 31
33 33
35
73820063KT 44 73920009KT 8 73920011KT 73920014KT 11 81020009KT 81020023KT 37 81020034KT 81020040KT 81020046KT 42 81020047KT 81020108KT 81020112KT 31 81020137KT 81020138KT 81020139KT 37
8
42
33 37
42 8
25 37
81120012KT 21, 37, 81120021KT 21 81120025KT 81120042KT 81120046KT 81120051KT 21
8120-6302 81230003KT 35 81620008KT 81620012KT 81620021KT
9320-1915 44
C4000-13402 C4000-13403 C4000-60007 44, 62
8, 27 25 41
51, 61
11 8, 41 11
62 62
C4682A 5 C4683A 5
62020046KT 11 73820006KT 73820007KT 39 73820010KT 73820020KT 11 73820027KT 73820056KT
June 1999 Illustrated Parts Catalog Page 65
8
11
29 62
81020141KT 81020146KT 81020153KT 8 81020159KT 81020160KT 81020168KT 35 81020246KT
37 37
25 25
33
C4006A C4007A C4011A 5 C4015A C4675A C4676A 5 C4677A
5 5
5 5
5
Page 66
Table 34 Part Number/Table Index
Part Number Table Item Qty 10000016KT 23 44 1
11000059KT 16 31 11000130KT 2 41
2 51
11000137KT
23 49 1
11000214KT 1 7N.A. 11000215KT 1 7N.A. 11000245KT 17 51 11000246KT 17 31 11000247KT 19 31 11000248KT 17 11 11000249KT 17 41
Part Number Table Item Qty
21420131KT 19 71
9 11 1
15 22
21420290KT
21420401KT 17 22 21420406KT 17 71 21420412KT 19 21 21420413KT 17 81
21420515KT
21420683KT 4 11 1
21 51 23 12 1 25 11 5 27 95
7 31
23 33 1
Part Number Table Item Qty
5 41
21421937KT
6 41
21421962KT 7 41 21422770KT 4 12
11 71
21423777KT
12 71
21423825KT 16 81 21720177KT 22 11 23420012KT 23 47 1 51020018KT 2 81 51020056KT 19 11 51020057KT 19 10 1 51020058KT 2 71 51020062KT 10 31
Part Number Table Item Qty 51020110KT 23 71 51020147KT 23 35 1 51020148KT 22 21 51020149KT 22 31 51020256KT 3 11 51020342KT 19 41 51020372KT 10 21 51020629KT 11 31 51020664KT 23 38 1 51020668KT 23 41 51020682KT 16 61 51020685KT 23 11 51020780KT 22 51 51020795KT 2 61
11000250KT 19 31 11000251KT 17 51 11000252KT 17 31
11000253KT 2 51 14000701KT 20 41 14002900KT 23 48 1 14004602KT 20 51 21420074KT 4 22
21420894KT 14 24 21420896KT 14 31 21421209KT 5 21 21421333KT 6 21 21421349KT 23 51 21421569KT 23 14 1 21421570KT 4 51 21421610KT 2 21
51020065KT 23 37 1 51020072KT 19 11 1 51020077KT 10 11 51020088KT 16 51 51020089KT 16 91 51020092KT 23 61 51020106KT 2 10 1 51020107KT 2 11 1
51020866KT 19 91 51020874KT 23 18 1 51020875KT 23 19 1 51020876KT 23 20 1 51030027KT 23 26 1 51030028KT 23 22 1 51030029KT 23 23 1 51030030KT 23 27 1
Part Number Table Item Qty
Part Number Table Item Qty
Part Number Table Item Qty
Part Number Table Item Qty 51030031KT 23 24 1 51220072KT 2 21 1 51220123KT 4 41 51220127KT 4 71 51220128KT 4 91 51220131KT 4 10 1
29 10 4
53020029KT
31 94 30 81
53020031KT
31 81
53020032KT 29 31 53020050KT 31 61 53020051KT 31 41 53020052KT 31 51
27 18 4
53020054KT
29 17 4
53020091KT 29 51
25 92
53020095KT
26 52 27 14 2 31 11 28 91
53020121KT
30 71 24 12 1
53020124KT
28 71 29 12 1
53020183KT 30 91
29 71
53020184KT
31 17 1
53020194KT 30 12 1 53020230KT 31 16 1 53224001KT 31 12 1
24 11 1
54020023KT
25 61 26 41
54020024KT
27 13 1
54020043KT 25 21 54020053KT 26 75
26 21
54020058KT
27 71
54020061KT 25 31 54020125KT 25 14 1 54020140KT 24 41 54020183KT 27 19 1
26 31
54020189KT
27 10 1
26 11
54020207KT
27 41
26 31
54224019KT
27 10 1
54224034KT 25 41 54224036KT 25 91
25 13 2
54224038KT
27 12 2
54224043KT 24 12 1 54224048KT 27 95
26 52
54224050KT
27 14 2
26 11
54224061KT
27 41
26 21
54224064KT
27 71
54224072KT 25 11 54620010KT 32 21
53020065KT 31 31
25 13 2
53020069KT
27 12 2 31 21
53224003KT 31 13 1
28 10 1
53620011KT
30 11 1 29 81
54020210KT 26 11 1 54020234KT 27 51 54020284KT 25 81 54220012KT 25 11
54624003KT 24 11 54624009KT 24 51 55020014KT 20 41 55020019KT 9 41
53820006KT
53020088KT 29 46
31 15 1
53020090KT 31 10 1
June 1999 Illustrated Parts Catalog Page 67
54224018KT 27 19 1
55020020KT 9 31 55020022KT 9 71
Page 68
Part Number Table Item Qty 55020024KT 9 13 1 55020026KT 9 10 1 55020028KT 8 51
8 11 9
55020052KT
55020113KT
55020116KT 8 34 55020196KT 9 21 1 55020214KT 9 17 1 55020231KT 9 11 55020244KT 8 61 55020248KT 9 81 55020251KT 8 22
11 43
9 12 1
19 14 1
Part Number Table Item Qty
55020331KT 2 91
2 23 1
55020350KT
55020482KT 7 71 55020489KT 7 71 55020490KT 7 71 55020491KT 7 71 55020594KT 9 18 1 55030015KT 23 42 1 55030016KT 23 21 1 55030024KT 7 01 56220006KT 20 51
5961-0701 23 39 1
60020002KT 27 15 1
9 20 1
Part Number Table Item Qty 61020098KT 22 81 61020139KT 22 41 61020150KT 11 21 61020281KT 16 11
16 14 2
61020317KT
23 52 10
61020325KT 17 12 1 61020327KT 17 13 1 61020336KT 17 61 61030058KT 18 11 62020036KT 22 11 1 62020046KT 3 11 73820006KT 2 16 1 73820007KT 20 31
Part Number Table Item Qty 73920014KT 3 01 81020009KT 22 12 1 81020023KT 19 41 81020034KT 17 91 81020040KT 19 91 81020046KT 22 71 81020047KT 22 91 81020108KT 2 61 81020112KT 16 10 1
11 81
81020137KT
13 81
81020138KT 19 81 81020139KT 19 11 81020141KT 19 10 1
55020253KT 21 21 55020255KT 8 41 55020256KT 21 41 55020257KT 9 51 55020260KT 9 62 55020261KT 8 11 55020263KT 8 91 55020285KT 8 72
28 81
60020003KT
61020013KT 19 81 61020022KT 16 10 1
61020023KT
61020028KT 19 81 61020072KT 16 31
29 11 1
2 15 1
14 01
73820010KT 3 31 73820020KT 3 01 73820027KT 15 01 73820056KT 32 41 73820063KT 23 50 1 73860006KT 2 11 73920009KT 2 17 1 73920011KT 2 19 1
81020146KT 19 15 1 81020153KT 2 81 81020159KT 11 51 81020160KT 11 61 81020168KT 18 21 81020246KT 17 61
9 12 1
81120012KT
19 14 1
Part Number Table Item Qty
Part Number Table Item Qty
81120021KT 9 17 1
2 15 1
81120025KT
14 01
81120042KT 11 11 81120046KT 21 31 81120051KT 9 31
26 81
8120-6302
31 14 1
81230003KT 18 11 81620008KT 3 01
2 25 1
81620012KT
21 11
81620021KT 3 21
9320-1915 23 45 1
C4000-13402 32 11
C4675A 1 4N.A. C4676A 1 5N.A. C4677A 1 3N.A. C4682A 1 6N.A. C4683A 1 6N.A.
C4000-13403 32 11
23 46 1
C4000-60007
32 31
C4006A 1 8N.A. C4007A 1 9N.A. C4011A 1 1N.A. C4015A 1 2N.A.
June 1999 Illustrated Parts Catalog Page 69
Page 70
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