Arrow CL72-A User Manual

Owner's Manual & Assembly Instructions
BK01
Model No. CL72-A
CAUTION: SOME PARTS HAVE SHARP EDGES. CARE MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES
BUILDING DIMENSIONS
Exterior Dimensions Interior Dimensions Door *Approx. Foundation Storage Area (Roof Edge to Roof Edge) ( Wall to Wall) Opening Size Size Sq. Ft. Cu. Ft. Width Depth Height Width Depth Height Width Height
7' x 2' 86 5/8" x 28 1/4" 15 95 87 1/4" 28 1/2" 81 5/8" 83 7/8" 25 1/2" 81" 50 1/4" 69"
2,1m x 0,7m 220cm x 72cm 1,4m2 2,7m3 222cm 72cm 207cm 213cm 65cm 206cm 128cm 175cm
* Size rounded off to the nearest foot
TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ SAFETY INFORMATION PROVIDED IN THIS MANUAL BEFORE BEGINNING CONSTRUCTION. WEAR GLOVES WHEN HANDLING METAL PARTS.
BEFORE YOU BEGIN....
A2
Owner's Manual
Before beginning construction, check local building codes regarding footings, location and other requirements. Study and understand this owner's manual. Important information and helpful tips will make your construction easier and more enjoyable.
Assembly Instructions: Instructions are supplied in this manual and contain all
appropriate information for your building model. Review all instructions before you begin, and during assembly, follow the step sequence carefully for correct results.
Foundation and Anchoring: Your stor age building must be anchored to prev ent wind
damage. A f oundation is also necessary as a base in order to construct a square and lev el building. Anchoring and foundation materials are not included with your building. We recommend the combined use of an Arrow Floor Foundation Kit and an Arrow Anchoring Kit as an effective method of securing your building to the ground (Available by mail order or at your local dealer) or you may construct the foundation and anchoring system of your choice. Your assembly instructions provide information on a few methods commonly used to secure and level a storage building.
Parts and Parts List: Check to be sure that you have all the necessary parts for your
building.
•All part numbers can be found on the parts. All of these numbers (before the -) must agree with the numbers on the parts list. The parts list is located on page 12.
•If you find that a part is missing, include the model number of your building and contact:
Arrow Group Industries, Inc. Customer Service Department Route 50 East Breese, Illinois 62230 1-800-851-1085
•Separate contents of the carton by the part number while reviewing parts list. The first few steps show how to join related parts to make larger sub assemblies which will be used later.
•Familiarize yourself with the hardware and fasteners for easier use during construction. These are packaged within the carton. Note that extra fasteners have been supplied for your convenience.
2
PLAN AHEAD....
A3
Watch the Weather: Be sure the day you select to install your building is dr y and calm.
Do not attempt to assemble your b uilding on a windy da y. Be careful on wet or muddy ground.
Teamwork: Whenever possible, two or more people should work together to assemble
your building. One person can position par ts or panels while the other is able to handle the fasteners and the tools.
Tools and Materials: These are some basic tools and materials you will need for the
construction of your building. Decide which method of anchor ing and the type of foundation you wish to use in order to form a complete list of the mater ials you will need.
Required
• Eye Goggles
• No. 2 Phillips Screwdriver
(With Hardened Magnetic Tip) Note: A power screwdriver or vari­able speed drill with Phillips-tip at­tachment can speed assembly by as much as 40%.
• Work Gloves
• Step Ladder
• Utility Knife / Scissors
• Pliers
• Carpenter's Level
• Tape Measure
Required
Optional Time-Savers
• Wrench / Nut Driver
• Electric / Cordless Drill
• Square
• String (for squaring frame)
Foundation Preparation
• Hammer and Nails
• Spade or Shovel
• Hand Saw / Power Saw
• Lumber and/or Concrete
Selecting and Preparing Your Site: Before assembly, you will want to decide on
a location for your building. The best location is a level area with good drainage.
•Allow enough working space for ease of moving parts into position during assembly. Be sure there will be enough space at entrance for doors to open fully and enough space around the building to be able to fasten the panel screws from the outside.
•Before you begin the first steps in assembling your parts, a foundation should be constructed and an anchoring system should be ready to use.
3
SAFETY FIRST....
A4
Safety precautions are important to follow throughout the construction of your building.
•Care must be taken when handling various pieces of your building since some contain sharp edges. Please wear work gloves, eye protection and long sleeves when assembling or performing any maintenance on your build­ing.
safety edge
sharp edge
sharp edge
safety edge
•Keep children and pets away from worksite to avoid distractions and any accidents which may occur.
•Practice caution with the tools being used in the assembly of this building. Be familiar with the operation of all power tools.
•Do not attempt to assemble the building if parts are missing because any building left partially assembled may be seriously damaged by light winds. Call 1-800-851-1085
•Never concentrate your total weight on the roof of the building. When using a step ladder make sure that it is fully open and on even ground before climbing on it.
4
•Do not attempt to assemble the building on a windy day, because the large panels acting as a "sail", can be whipped about by the wind making construction difficult and unsafe.
CARE & MAINTENANCE....
A5 Web
Finish: For long lasting finish, periodically clean and wax the exterior surface. Touch-
up scratches as soon as you notice them on your unit. Immediately clean the area with a wire brush; wash it and apply touch-up paint per manufacturer's recommendation.
Roof: Keep roof clear of leaves and snow with long handled, soft-bristled broom. Heavy
amounts of snow on roof can damage building making it unsafe to enter. In snow country, Roof Strengthening Kits are available for most Arrow Buildings for added protection against heavy snow accumulation.
Doors: Alwa ys k eep the door tr acks clear of dirt and other debris that prevent them from
sliding easily. Lubricate door track annually with furniture polish or silicone spray. Keep doors closed and locked to prevent wind damage.
Fasteners: Use all washers supplied to protect against weather infiltration and to protect
the metal from being scratched by screws . Regularly check your building f or loose screws , bolts, nuts, etc. and retighten them as necessary.
Moisture: A plastic sheet (vapor barrier) placed under the entire floor area with good
ventilation will reduce condensation.
Other Tips....
• Wash off inked part numbers on coated panels with soap and water.
• Silicone caulking may be used for watertight seals throughout the building.
Do not store swimming pool chemicals in your building. Combustibles and corrosives must be stored in air tight approved containers.
Keep this Owner's Manual and Assembly Instructions for future reference.
5
ACCESSORIES....
A6 WEB
ROOF STRENGTHENING (heavy snow load) KITS Extra roof beams and gable braces
designed for added protection against heavy snow accumulation. Increases the strength of your roof by 50%.
ANCHOR KIT
ANCHOR KIT
Model No. AK4
Anchor Kit contains heavy-duty steel augers, 60' (18m) of steel cable and 4 cable clamps. No digging or concrete pouring, just insert cable under roof, over roof beams, into augers and twist augers into the ground. For buildings
larger than 10'x9', use 2 kits.
Model No. AK100
New concrete anchor system permits anchoring any size Arrow building directly to a concrete slab. Each kit contains heavy-duty, hot-dipped galvanized steel corner gussets and perimeter clips which fit over the floor frame and lag bolt into a concrete slab. Full assembly instructions and a 1/4" masonary drill bit are included.
FLOOR FOUNDATION KITS
MODELS FB47410, FB5465, FB106-A
FB109-A, FB1010 AND FB1014-A
A simple new floor frame system made of heavy-duty, hot-dipped galvanized steel. Use as foundation for plywood, sand or stone.
TOOL HANGING RACK
Model No. TH100
The perfect tool organizer. Twin 25 1/2" (65cm) steel channels plus five heavy-duty snap-in hangers and a small tool holder for screwdrivers, pliers, etc. Holders slide along channel for fully adjustable spacing. Great for garage, basement, or the back of any door. Fits all Arrow storage buildings.
6
ATTIC KIT / WORKBENCH KIT
Heavy-duty galvanized steel bars that fit all 10' wide Arrow buildings. They install quickly and easily to help organize space and create more useable space as an attic or workbench. Will hold up to 250 lbs. (113kg) evenly distributed.
Model No. Fits Shipping Weight
10' Long, 250 lb. (113kg) load+
Fits all Arrow 10' wide buildings.
Must be drilled for use as workbench in Estator. + Even weight distribution.
16 lbs. (7kg)AT101
SHELF UNITS
Heavy-duty, galvanized steel shelf units help organize storage space. They easily mount on the wall or sit on the floor. Fits all Arrow buildings.*
Model No. SS404
• Makes 8" to 12" (20-30cm) wide shelves in any length.
• Brackets, braces, hardware included. Lumber is not included.
* Some drilling required to fit buildings without mid-wall bracing.
Model No. SS900-A
• Grey color
• 3 shelves
• Holds up to 85 lbs. (38kg) (even weight distribution)
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8
Foundation
BJ09
The Foundation For Your Building
OPTION 1: Wood Platform
If you decide to build your own foundation, be sure to select the appropriate materials. These are the recommended materials for your foundation:
2 x 4's (5cm x 10cm) Pressure Treated Lumber 5/8" (1,5cm) 4 x 8 (122cm x 244cm) Plywood-exterior grade
10 & 4 penny Galvanized Nails Concrete Blocks (optional)
The platform should be level and flat (free of bumps, ridges etc.) to provide good support for the building. The necessary materials may be obtained from your local lumber yard.
To construct the foundation follow instructions and diagram.
Construct frame (using 10 penny galvanized nails) Measure 16"/24" (40,6cm/61cm) sections to construct inside frame (see diagram) Secure plywood to frame (using 4 penny galvanized nails)
Allow 2 - 3 hours for construction.
FRONT
(DOOR)
Note: Platform/Slab will extend 9/16" (1,4cm) beyond floor
frame on all four sides. Seal this 9/16" of wood with a
roofing cement (not included), or bevel this 9/16" of
concrete when pouring, for good water drainage.
86 5/8" 2,2m
16"/24"
40,6cm/61cm
28 1/4"
0,7m
OPTION 2: Concrete Slab
The slab should be at least 3" to 4" (8-10cm) thick. It must be level and flat to provide good support for the frame. The following are the recommended materials for your foundation.
1 x 4's (2,5cm x 10cm) (will be removed once the concrete cures)
Concrete Sheet of 6 mil plastic
We recommend for a proper strength concrete to use a mix of: 1 part cement 3 parts pea sized gravel 2 1/2 parts clean sand
Prepare the Site/Construct a Foundation
1. Dig a square, 6" (15cm) deep into the ground (remove grass).
2. Fill up to 4" (10cm) in the square with gravel and tamp firm.
3. Cover gravel with a sheet of 6 mil plastic.
4. Construct a wood frame using four planks of 1x4 (2,5cm x 10cm) lumber.
5. Pour in concrete to fill in the hole and the frame giving a total of 4" (8-10cm) thick concrete. Be sure surface is level.
Allow 3 - 5 hours for construction and a week for concrete curing time.
FRONT
(DOOR)
Note: Finished Slab dimensions, with lumber removed.
86 5/8" 2,2m
28 1/4"
0,7m
9
Anchoring
A10
Anchoring Down The Building
It is important that the entire floor frame be anchored after the building is erected.
Below are recommended ways of anchoring.
Arrow Anchoring Kit: (Model No. AK4 or 60298)
Recommended for use with any suggested base. Contains: 4 Anchors with Cable, Clamps and
installation instruction.
Anchoring into Wood/Post:
Use 1/4" Wood Screws. There are 1/4" (0,63cm) dia. holes provided in the frames for proper anchoring.
1. 2.
OVER THE BEAMS
AND INTO THE GROUND
Arrow Anchoring Kit: (Model No. AK100 or 68383)
Recommended for use with the concrete foundation. Contains: Corner gussets, perimeter clips, hardware,
1/4" masonary drill bit and installation instruction.
Anchoring into Concrete:
1. For poured concrete slab or footing or patio blocks: Use 1/4" x 2" Lag Screws.
2. For Anchor Post of Concrete poured after building is erected: Use 1/4" x 6" Lag Screws.
1.
2.
10
BK11
Hardware
65103
#8-32 Hex Nut (68)
66714
#6-32x7/16" Flat Hd Bolt (16)
65941
#6-32 Hex Nut (23)
66645
#6-32x3/4" Screw (7)
65923
#8-32x3/8" Bolt (68)
66646
Washer (164)
(5 sheets of 40)
65004
#8Ax5/16" Screw (154)
66148
Cap Protector (14)
66684
Spring Latch (1)
66604
Hinge (4)
66462
Hasp (1)
66149
Tool Hook (5)
66183
Roof Trim Cap (4)
66150
Screw Driver Holder (1)
66463
Swivel Staple (1)
11
BK12
Parts List
Assembly Part Part Quantity Check Key No. Number Description in Carton List
1 8984 Side Floor Frame 2 2 9429 Ramp 1 3 9430 Front/Rear Floor Frame 2 4 9431 Mid Wall Frame 1 5 9432 Side Wall Angle 2 6 9433 Roof Rafter 3 7 9434 Rear Wall Angle 1 8 9435 Horizontal Door Brace 4 9 9436 Right Roof Trim 1 10 9437 Left Roof Tr im 1 11 9438 Front Roof Trim 1 12 9439 Peak Tr im 1 13 9440 Door Header 1 14 9441 Rear Header 1 15 9442 Starter Strip 1 16 9443 Roof Panel 1 17 9448 Right Gable 1 18 9449 Left Gable 1 19 9454 Shelf 4 20 9446 Right Front Cor ner Panel 1 21 9447 Left Front Cor ner Panel 1 22 9445 Wall Panel 2 23 9444 Rear Corner Panel 2 24 9936 Right Door 1 25 9937 Left Door 1 26 9452 Right Door Jamb 1 27 9453 Left Door Jamb 1 28 66612 Astragal 1 29 67732 Foam Board 2 30 9522 Track Tool Holder 1 31 9942 Vertical Door Brace 1
12
BK13
Assembly by Key No.
13
Step 1
BJ14
The door header reinforces the front wall and roof. It is made up of two pieces.
1Positioning the door header as
shown, attach a starter strip to head­er using four screws, where shown.
Parts Needed For
Door Header Assembly
●●
9440 Door Header (one)
●●
●●
9442 Starter Strip (one)
●●
Screw
STEP
9442
9440
14
1
Step 2
BK15
Par ts Needed For ●
Door Assembly
●●
9435 Horizontal Door Brace (four)
●●
●●
9936 Right Door (one)
●●
9937 Left Door (one)
66612 Astragal (one)
67732 Foam Board (two)
●●
9942 Vertical Door Brace (two)
●●
The steps on this page tell how to assemble the doors. Proceed as fol­lows:
1Position hinges on sides of right
and left door panels as shown and fasten with 7/16" flat head bolts out­side and #6 hex nuts inside.
2Slide foam board under lip of door,
away from hinges, foil facing out­ward. See caution. Hold the vertical door brace against the long edge of the foam board inside the door and fasten to door using 5 bolts and nuts.
3Cover ends of door panel with hor-
izontal door brace. Edge of door
panel slides into brace. Fasten brac­es to doors using two screws.
4Using an awl, ice pick or nail, push
holes through foam board at the hasp and staple holes. Attach hasp to right door and swivel staple to left door using #6-32x3/4" flat head bolts and #6-32 hex nuts. Tighten nuts through foam board using a needle nose pli­ers until they are against inside of door panel.
9435
66612
STEP
5
#6-32x3/4" Flat Head Bolt
Swivel Staple
#6 Hex Nut
9435
Hasp
END VIEW
Hinge
9936
67732
END VIEW
STEP
6
Spring Latch
#6-32x3/4" Flat Head Bolt Hasp #6 Hex Nut
STEP
1
CAUTION:
SHARP EDGE
Foil Side
Swivel Staple
Hinge
7/16" Flat Head Bolt
9942
9435
STEP2STEP
STEP
4
Screw
3
5Position astragal to right door, as
shown, and fasten using six screws.
6Fasten the spring latch at the top
of left door, using three screws.
7Set the doors aside for later use.
Screw
STEP
7
Hinge
67732
7/16" Flat Head Bolt
Hinge
9435
Foil Side
9942
15
Step 3
BJ16
The floor frame at the front of building is made up of two pieces. Proceed as follows:
Par ts Needed For
Floor Frame Assembly
●●
8984 Side Floor Frame (two)
●●
●●
9429 Ramp (one)
●●
●●
9430 Front/Rear Floor Frame (two)
●●
1Center the ramp on top of the front
floor frame. Join the frames by in-
serting four screws.
2Place the floor frames on the foun-
dation. Assemble the four corners of the floor frame using two screws at each corner as shown.
3Measure the floor frame diagonally.
When the diagonal measurements are equal, the floor frame is square.
NOTE
Do not fasten the floor frame to your foundation at this time. You will anchor the building after it is
erected.
STEP
1
8984
STEP
2
Level
9430
8984
9430
9429
The floor frame
and level
16
or holes will not align.
Screw
FRONT
9430
8984
When Diagonal Measurements are Equal the Floor Frame is Square.
must be square
STEP
3
Step 4
BK17
Par ts Needed For ●
Corners/Side Angles
●●
9432 Side Wall Angle (two)
●●
●●
9446 Right Front Corner Panel (one)
●●
●●
9447 Left Front Corner Panel (one)
●●
●●
9444 Rear Corner Panel (two)
●●
NOTE
The remainder of the building assembly
requires many hours. Do not continue
beyond this point if you do not have
enough time to complete the assembly
today. A partially assembled building can
be severely damaged by light winds.
Each screw and bolt in the wall re­quires a washer.
1Position right & left front corner
panels at the corners of the floor
frame as shown. The widest part of each corner panel must be placed along the front of the building. Fasten the corner panels to the floor frame with three screws, where shown.
Support the corner panel with a step ladder until overlap is fastened.
STEP
STEP
STEP
4
1
2
SIDE
Narrow Side
9432
9444
Wide Side
9447
REAR
TOP VIEW
FRONT
Crimper Rib Underneath
9444
SIDE
9446
Washer
STEP
3
9432
2Attach the rear corner panels to
the rear corners, as shown. The crimped rib should go under the rib of the adjacent panel. Fasten overlap­ping rib using 2 screws and a bolt with nut.
NOTE
Be careful to install the correct
panel in each position as shown
3Fasten the side wall angles across
the top of the side panels using screws.
4Double-check the part numbers of
the corner wall panels, before pro­ceeding.
9447
Panels rest on frame as shown
Keep holes aligned around building, towards the top
9444
9446
Screw
9444
The floor frame must be square and level or holes will not align.
17
Step 5
BJ18
The main frame pieces give rigidity to the front and rear walls.
1Fasten the rear wall angle across
the top of the rear wall using four screws.
2Fasten the door header across the
top of the front walls using two screws, where shown.
Par ts Needed For
Frames
STEP
1
●●
9434 Rear Wall Angle (one)
●●
●●
Door Header Assembly (one)
●●
9434
Screw
Door Header Assembly
STEP
2
FRONT
18
Step 6
BK19
Each wall panel has a crimped rib on one side. The crimped rib should go under the rib of the panel that follows it. The rear header supports the rear wall and roof.
Par ts Needed For
Wall Panels/Rear Header
STEP
3
●●
9441 Rear Header (one)
●●
●●
9445 Wall Panel (two)
●●
1Fasten the wall panels at the top
and bottom with screws.
2Fasten overlapping ribs using two
screws and a bolt with nut.
3Positioning the rear header,
small flange on top,
wall angle, using seven screws.
fasten to rear
with
9441
STEP
2
Crimped Rib Underneath
STEP
3
9445
Panels rest on frame as shown
STEP
1
9445
Bolt
Screw
Nut
19
Step 7
BJ20
1Lift and fasten a right and left gable,
under rear header, to the right and left hand wall with four screws. Join gables to header in the rear corners, using a screw.
2Position roof rafters across width
of building, under rear header, with tab on top of door header. Fasten using two screws.
Parts Needed For
Gables/Roof Rafters
●●
9433 Roof Rafter (three)
●●
●●
9448 Right Gable (one)
●●
●●
9449 Left Gable (one)
●●
STEP
1
9449
Screw
Bolt
Nut
9433
9448
20
STEP
2
Step 8
BK21
The door jambs reinforce the door opening and provide an attractive trim. Follow these steps for both door jambs.
1Fasten a door jamb to the front
corner panel with one bolt and nut as shown.
2Fasten the top of the door jamb to
the door header with two screws. Do the same for the bottom into frame.
Repeat steps 1 through 2 for the op­posite door jamb.
Par ts Needed For
Door Jambs
●●
9452 Right Door Jamb (one)
●●
●●
9453 Left Door Jamb (one)
●●
TOP VIEW
Door Header
Screw
TOP VIEW
Bolt
STEP
1
Door Header
Screw
Bolt
Screw
9453
Hex Nut
9452
STEP
2
21
Step 9
BJ22
Par ts Needed For ●
Roof Panel/Trim
●●
9436 Right Roof Trim (one)
●●
●●
9437 Left Roof Trim (one)
●●
●●
9438 Front Roof Trim (one)
●●
●●
9439 Peak Trim (one)
●●
●●
9443 Roof Panel (one)
●●
Each screw and bolt in the roof re­quire a washer.
NOTE
Measure the building diagonally
again and make adjustments to
make sure the building is square.
This will make the roof panel fit
better, and holes will align.
1Position roof panel on top and fas-
ten to rear header, roof rafters and gables using screws.
2Attach the peak trim to the rear of
roof using four screws into the rear header.
STEP
4
9437
Roof Trim Cap
3Fasten front roof trim to the front
flange on roof panel using five bolts and nuts, as shown.
4Attach the right & left roof trim to
the ends of the roof panel on each side of the building using two screws on each trim.
5Fasten a roof trim cap to the peak
of the right and left roof trim using a screw. Attach remaining caps upside down to the ends of the front roof trim using a screw.
STEP
STEP
1
Screw
2
9439
STEP
5
Nut
Roof Trim Cap
Bolt
Washer
9443
9436
9438
STEP
3
FRONT
22
Step 10
BK23
Parts Needed For
Shelving/Mid Frame/Track
●●
9431 Mid Wall Frame (one)
●●
●●
9454 Shelf (four)
●●
●●
9522 Track Tool Holder (one)
●●
1Fasten the mid wall frame across
the middle of the rear wall using eight bolts and nuts.
2Position a shelf inside mid wall
frame and slide to the end of building. Fasten using bolts and nuts through panels.
Repeat Step 2 for the
opposite shelf.
3Install remaining two shelves
above the first two at the holes pro­vided, using bolts and nuts.
4Fasten the track tool holder across
the upper rear wall using eight screws from the outside.
Screw Driver Holder (1)
Tool Hook (5)
Tool Hooks slide along track
to any desired position.
Keeps rakes, shovels, brooms
and much more in a safe and
accessible location.
The Screw Driver Holder is
engineered for all types of
hand tools such as
screwdrivers and pliers. A
total of seven hand tools may
be stored.
66148 Cap Protector
9454
9454
Nut
Install Cap Protectors to the ends of the Tool Hooks and Screw Driver Holder.
9522
Screw
Bolt
9454
9431
9454
23
BK24
CL72-A
Step 11
BK24
1Position doors in corners of door
opening as shown and fasten hinges with 7/16" flat head bolts and #6-32 hex nuts.
NOTE
Be sure the heads on hinge pins
are all installed toward the top
2The hasp and staple can be used to
keep doors closed, or used with a padlock (not supplied) to lock doors. When the spring latch is engaged with hole in door header, this will hold left door closed when not in use.
Par ts Needed For
Door Installation
STEP
1
●●
Right Door Assembly (one)
●●
●●
Left Door Assembly (one)
●●
STEP
2
7/16" Flat Head Bolt
and #6-32 Hex Nut
24
709021004
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