Arrow WM88, BD88GB, MO88, NW88P-A, BD88 User Manual

Page 1
Owner's Manual & Assembly Instructions
BY01
Model No. BD88 MO88 BD88GB NW88P-A WM88
Missing Parts, Questions on Assembly?
Call: 1-800-851-1085 or
assist@arrowsheds.com
Do not return to dealer, they are not
equipped to handle your requests.
709980616
CAUTION: SOME PARTS HAVE SHARP EDGES. CARE
Storage Area: 59 Sq. Ft. 314 Cu. Ft.
5,5 m
BUILDING DIMENSIONS * Size rounded off to the nearest foot
Exterior Dimensions Interior Dimensions Door *Approx. Base (Roof Edge to Roof Edge) (Wall to Wall) Opening Size Size Width Depth Height Width Depth Height Width Height
8' x 8' 97 1/2" x 92 3/4" 99 3/4" 95 1/4" 67 7/8" 94 3/4" 90" 66 5/8" 43 1/2" 58"
2,4m x 2,3m 247,7 cm x 235,6 cm 253,4 cm 241,9 cm 172,4 cm 240,7 cm 228,6 cm 169,2 cm 110,5 cm 147,3 cm
2
8,9 m3
MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ SAFETY INFORMATION PROVIDED IN THIS MANUAL BEFORE BEGINNING CONSTRUCTION. WEAR GLOVES WHEN HANDLING METAL PARTS.
Page 2
Page 3
A03
BEFORE YOU BEGIN....
Owner's Manual
Before beginning construction, check local building codes regarding footings, location and other requirements. Study and understand this owner's manual. Important information and helpful tips will make your construction easier and more enjoyable.
Assembly Instructions: Instructions are supplied in this manual and contain all
appropriate information for your building model. Review all instructions before you begin, and during assembly, follow the step sequence carefully for successful results.
Flooring and Anchoring: Your storage building must be anchored to prevent wind
damage. A base is necessary to construct a square and level building. Anchoring and base materials are not included with your building. We recommend the combined use of an Arrow Floor Frame Kit and an Arrow Anchoring Kit as an effective method of securing your building to the ground (Available at your local dealer, Arrow's website arrowsheds.com or call Arrow's Customer Service department 1-800-851-1085) or you may construct a base and anchoring system of your choice. Your assembly instructions provide information on a few methods commonly used to secure and level a storage building.
Parts and Parts List: Check to be sure that you have all the necessary parts for
your building.
•All part numbers can be found on the parts. All of these numbers (before the -) must agree with the numbers on the Parts List page.
•If you fi nd that a part is missing, include the model number of your building and contact:
Arrow Shed, LLC Customer Service Department 1101 North 4th Street Breese, Illinois 62230
•Separate contents of the carton by the part number while reviewing parts list. The fi rst few steps
show how to join related parts to make larger sub assemblies which will be used later.
•Familiarize yourself with the hardware and fasteners for easier use during construction. These are packaged within the carton. Note that extra fasteners have been supplied for your convenience.
1-800-851-1085 or assist@arrowsheds.com
Page 4
A04
PLAN AHEAD....
Watch the Weather: Be sure the day you select to install your building is dry and calm.
Do not attempt to assemble your building on a windy day. Be careful on wet or muddy ground.
Teamwork: Whenever possible, two or more people should work together to assemble
your building. One person can position parts or panels while the other is able to handle the fasteners and the tools.
Tools and Materials: These are some basic tools and materials you will need for the
construction of your building. Decide which method of anchoring and the type of base you wish to use in order to form a complete list of the materials you will need.
Required
• Eye Goggles
• No. 2 Phillips Screwdriver
(With Hardened Magnetic Tip)
Note: A power screwdriver or vari-
able speed drill with Phillips-tip attachment can speed assembly by as much as 40%.
• Work Gloves
• Step Ladder
• Utility Knife / Scissors
• Pliers
• Carpenter's Level
• Tape Measure
Required
Optional Time-Savers
• Wrench / Nut Driver
• Electric / Cordless Drill
• Square
• String (for squaring frame)
Base Preparation
• Hammer and Nails
• Spade or Shovel
• Hand Saw / Power Saw
• Lumber and/or Concrete
Selecting and Preparing Your Site: Before assembly, you will want to decide on a
location for your building. The best location is a level area with good drainage.
•Allow enough working space for ease of moving parts into position during assembly. Be sure there will be enough space at entrance for doors to open fully and enough space around the building to be able to fasten the panel screws from the outside.
•Before you begin the fi rst steps in assembling your parts, a base should be constructed and
an anchoring system should be ready to use.
Page 5
A05
Safety precautions are important to follow throughout the construction of your building.
SAFETY FIRST....
•Care must be taken when handling various pieces of your building since some contain sharp edges. Please wear work gloves, eye protection and long sleeves when assembling or performing any maintenance on your building.
safety edge
sharp edge
sharp edge
safety edge
•Keep children and pets away from worksite to avoid distractions and any accidents which may occur.
•Practice caution with the tools being used in the assembly of this building. Be familiar with the operation of all power tools.
•Do not attempt to assemble the building if parts are missing because any building left partially assembled may be seriously damaged by light winds. Call 1-800-851-1085 or assist@ arrowsheds.com
•Never concentrate your total weight on the roof of the building. When using a step ladder make sure that it is fully open and on even ground before climbing on it.
•Do not attempt to assemble the building on a windy day, because the large panels acting as a "sail", can be whipped about by the wind making
construction diffi cult and unsafe.
Page 6
A06
CARE & MAINTENANCE....
Finish: For long lasting fi nish, periodically clean and wax the exterior surface. Touch-up
scratches as soon as you notice them on your unit. Immediately clean the area with a wire brush; wash it and apply touch-up paint per manufacturer's recommendation.
Roof: Keep roof clear of leaves and snow with long handled, soft-bristled broom. Heavy
amounts of snow on roof can damage building making it unsafe to enter. In snow country, Roof Strengthening Kits are available for most Arrow Buildings for added protection against heavy snow accumulation. Contact Arrow as outlined on the Ordering Accessories page to place an order.
Doors: Always keep the door tracks clear of dirt and other debris that prevent them from
sliding easily. Lubricate door track annually with furniture polish or silicone spray. Keep doors closed and locked to prevent wind damage.
Fasteners: Use all washers supplied to protect against weather infi ltration and to protect
the metal from being scratched by screws. Regularly check your building for loose screws, bolts, nuts, etc. and retighten them as necessary.
Moisture: A plastic sheet (vapor barrier) placed under the entire fl oor area with good
ventilation will reduce condensation.
Other Tips....
• Wash off inked part numbers on coated panels with soap and water.
• Silicone caulking may be used for watertight seals throughout the building.
Do not store swimming pool chemicals in your building. Combustibles and corrosives must be stored in air tight approved containers.
Keep this Owner's Manual and Assembly Instructions for future reference.
Page 7
A07
BEFORE
AFTER
ACCESSORIES....
ROOF STRENGTHENING (heavy snow load) KITS
Extra roof beams and gable braces designed for added protection against heavy snow accumulation. Increases the strength of your roof.
ANCHOR KITS
Model No. AK4
Anchor Kit contains heavy-duty steel augers, 60' (18 m) of steel cable and 4 cable clamps. No digging or concrete pouring, just insert cable under roof, over roof beams, into augers and twist augers into the ground. For buildings larger than 10'x9' (3,0 m x 2,6 m), use 2 kits.
Model No. AK100
New concrete anchor system permits anchoring any size Arrow building directly to a concrete slab. Each kit contains heavy-duty, hot-dipped galvanized steel corner gussets and
perimeter clips which fi t over the fl oor
frame and lag bolt into a concrete slab. Full assembly instructions and a 1/4" masonary drill bit are included.
FLOOR FRAME KITS
MODELS FB47410, FB5465, FB106-A
FB109-A and FB1014-A
A simple new fl oor frame system made of heavy-duty, hot-dipped
galvanized steel. Use as base for plywood, sand or stone.
ATTIC KIT / WORKBENCH KIT
Model No. AT101
Heavy-duty galvanized steel bars that
fi t all 10' (3,0 m) wide Arrow buildings.
They install quickly and easily to help organize space and create more useable space as an attic or workbench. Will hold up to 250 lbs. (113 kg) evenly distributed.
Some drilling required to fi t buildings without mid-wall bracing.
Model No. AK600
Earth Anchor Kit anchors any size Arrow building to the ground. Each kit contains heavy duty, hot-dipped galvanized steel corner gussets and 4 earth anchors.
TOOL HANGING RACK
Model No. TH100
The perfect tool organizer. Twin 25 1/2" (64,8 cm) steel channels
plus fi ve heavy-duty snap-in
hangers and a small tool holder for screwdrivers, pliers, etc. Holders slide along channel for fully adjustable spacing. Great for garage, basement, or the back of any door. Fits all Arrow storage buildings.
SHELF UNITS
Heavy-duty, galvanized steel shelf units help organize storage
space. They easily mount on the wall or sit on the fl oor. Fits all
Arrow buildings.*
Model No. SS404
• Makes 8" to 12" (20,3-30,5 cm) wide shelves in any length.
• Brackets, braces, hardware included. Lumber is not included.
* Some drilling required to fi t buildings without mid-wall bracing.
Model No. SS900-B
• Grey color
• 3 shelves
• Holds up to 85 lbs. (38 kg) (even weight distribution)
Page 8
A08 02/13
We recommend that you purchase accessory items from your local storage building dealer whenever possible; however, because the full line of accessories is not always available from all dealers, Arrow is offering them to you on a direct basis.
There are two ways to order Arrow Storage Building Accessories:
ORDERING ACCESSORIES....
Option 1
Accessories can be purchased
through
arrowsheds.com
SPECIAL NOTE:
If your accessory is shipped via truck line a day time phone number is required to arrange delivery. If no one is available to sign for the delivery, you may be subject to a re-delivery charge assessed by the carrier.
Order accessories by telephone
using your MasterCard or Visa credit card.
Call toll free 1-800-851-1085
Allow 2 weeks for delivery.
Option 2
(Customer Service).
Page 9
BY09
Base
The Base For Your Building
OPTION 1: ARROW FLOOR FRAME KIT: (Order No. FB109-A or 68385-A)
Arrow has the best base for your building in this simple kit. It keeps stored items above the ground.
This kit should be used with one of the following:
A. To support a plywood deck B. To be fi lled with sand. We recommend the combined use of
1. an ARROW FLOOR FRAME KIT and 2. an ARROW ANCHORING KIT as an effective method of securing the building to the ground. Allow 1 - 2 hours for construction.
OPTION 2: Wood Platform
If you decide to build your own base, be sure to select the appropriate materials. These are the recommended materials for your base:
2 x 4's (38 mm x 89 mm) Pressure Treated Lumber 5/8" (15,5 mm) 4 x 8 (1220 mm x 2440 mm) Plywood-exterior grade NOTE: Pressure Treated Lumber must not be used where
it will make contact with your storage building. The properties of Pressure Treated Lumber will cause accelerated corro­sion.
If Pressure Treated Lumber comes in contact with your storage building your warranty will be voided.
10 & 4 penny Galvanized Nails Concrete Blocks (optional)
The platform should be level and fl at (free of bumps, ridges etc.)
to provide good support for the building. The necessary materials may be obtained from your local lumber yard.
To construct the base follow instructions and diagram.
Construct frame (using 10 penny galvanized nails) Measure 16"/24" (40,6 cm/61,0 cm) sections to construct inside frame (see diagram) Secure plywood to frame (using 4 penny galvanized nails)
Allow 6 - 7 hours for construction.
Note: Platform/Slab will extend 9/16" (1,4 cm) beyond fl oor
frame on all four sides. Seal this 9/16" (1,4 cm) of wood with
a roofi ng cement (not included), or bevel this 9/16" (1,4 cm) of
OPTION 3: Concrete Slab
The slab should be at least 4" (10,2 cm) thick. It must be level and fl at to provide good support for the frame.
The following are the recommended materials for your base.
1 x 4's (19 mm x 89 mm) (will be removed once the concrete cures) Concrete Sheet of 6 mil plastic We recommend for a proper strength concrete to use a mix of: 1 part cement 3 parts pea sized gravel 2 1/2 parts clean sand
Prepare the Site/Construct a Base
1. Dig a square, 6" (15,2 cm) deep into the ground (remove grass).
2. Fill up to 4" (10,2 cm) in the square with gravel and tamp fi rm.
3. Cover gravel with a sheet of 6 mil plastic.
4. Construct a wood frame using four planks of 1x4 (19 mm x 89 mm) lumber.
5. Pour in concrete to fi ll in the hole and the frame giving a
total of 4" (10,2 cm) thick concrete. Be sure surface is level.
FRONT
(DOOR)
concrete when pouring, for good water drainage.
FRONT
(DOOR)
Note: Finished Slab dimensions, with lumber removed.
97 1/2"
247,7 cm
97 1/2"
247,7 cm
40,6 cm/61,0 cm
92 3/4"
16"/24"
92 3/4"
235,6 cm
235,6 cm
Allow 3 - 5 hours for construction and a week for concrete curing time.
9
Page 10
A10
Anchoring
Anchoring Down The Building
It is important that the entire fl oor frame be anchored after the building is erected.
Below are recommended ways of anchoring.
Arrow Anchoring Kit: (Model No. AK4 or 60298)
Recommended for use with any suggested base. Contains: 4 Anchors with Cable, Clamps and
installation instruction.
Anchoring into Wood/Post:
Use 1/4" (6 mm) Wood Screws. There are 1/4" (6 mm) dia. holes provided in the frames for proper anchoring.
1. 2.
OVER THE BEAMS
AND INTO THE GROUND
Arrow Anchoring Kit: (Model No. AK100 or 68383)
Recommended for use with the concrete base. Contains: Corner gussets, perimeter clips, hardware,
1/4" masonary drill bit and installation instruction.
Anchoring into Concrete:
1. For poured concrete slab or footing or patio blocks:
Use 1/4" x 2" (6 mm x 51 mm) Lag Screws.
2. For Anchor Post of Concrete poured after building is
erected: Use 1/4" x 6" (6 mm x 152 mm) Lag Screws.
1.
2.
10
Page 11
BY11
65103
#8-32 Hex Nut (175)
Hardware
Remove from bag of screws
and save for the last step
65900A
#10Bx1/2" (13 mm)
Black Screw (8)
(Packed with Screws)
65923
#8-32x3/8" (10 mm)
Bolt (175)
65004
#8Ax5/16" (8 mm)
Screw (311)
66045
Handle (2)
66769
Door Slide (4)
66646
Washer (360)
(9 sheets of 40)
66382
Lower Door Guide (4)
65109
#8-32 Acorn Nut (6)
(Packed with Screws)
66183
Roof Trim Cap
(2 right & 2 left)
67468
Peak Cap (2)
(Arrow Logo)
66775
Plug (2)
(Packed with Screws)
6228
Track Support (2)
7916
Roof Beam Bracket (4)
67293
Weather Stripping (1)
11
Page 12
BY12
Parts List
Part Part Quantity Check Number Description in Carton List
6617 Door Track Splice 1 10498 Horizontal Door Brace 4 6658 Gable Brace 2 7875 Roof Panel 2 7906 Right Gable 2 7907 Left Gable 2 8486 Ridge Cap 1 8466 Right Roof Panel 2 8467 Left Roof Panel 2 10470 Roof Beam 4 9991 Side Wall Angle 4 9990 Side Wall Channel 4 8485 Left Side Roof Trim 2 8941 Ramp 1 9989 Side Floor Frame 4 9364 Wall Panel 4 9355 Vertical Door Brace 2
6615 Rear Wall Angle 2
12
Page 13
BY13
Parts List
Part Part Quantity Check Number Description in Carton List
10488 Right and Left Doors 2 9363 Wall Panel 2 9900 Door Jamb 2 9924 Rear Wall Channel 2 9377 Rear Floor Frame 2 9378 Door Track 2 9379 Front Floor Frame 2 9380 Front Corner Panel 2 9384 Rear Corner Panel 2 8836 Right Side Roof Trim 2 8840 Ridge Cap 1 8995 Wall Panel 2 10471 Roof Beam 8 9978 Roof Panel 4
13
Page 14
Step 1
BY14
The front fl oor frame is made up of 3 pieces. The side fl oor frames and the rear fl oor frame are made up of 2
pieces. The holes in these pieces will align when the pieces are positioned with correct amount of overlap. The illustrations below show the proper overall length for the sides, rear and
front. Proceed as follows:
Parts Needed For
Floor Frame Assemblies
9379
8941
9989
8941 Ramp (1) 9379 Front Floor Frame (2) 9377 Rear Floor Frame (2) 9989 Side Floor Frame (4)
9379
9377
1 Place the front fl oor frames as
shown. Center the ramp, with drain holes facing outside, on top of the 2
front fl oor frames. Join the frames by
inserting 8 screws.
2 Overlap the side fl oor frames
and the rear fl oor frames as shown. The holes in these pieces will align when the pieces are positioned with correct amount of overlap. See the illustrations below for the proper overall length of the side and rear
fl oor frames. Join the frames by in-
serting 4/5 bolts into each frame set as shown.
STEP
1
STEP
2
9379
9989
8941
DRAIN HOLES FACE
OUTSIDE
Side Floor Frame 91 1/8" 231,5 cm
9989
Rear Floor Frame 95 7/8"
9377 9377
Front Floor
Frame Assembly
95 7/8" 243,5 cm
9379
243,5 cm
3 Double check the length of each
and set these pieces aside for later use.
STEP
3
91 1/8" 231,5 cm
91 1/8" 231,5 cm
95 7/8" 243,5 cm
Front & Rear
95 7/8" 243,5 cm
14
Page 15
Step 2
BY15
The main frame pieces reinforce the walls. These pieces will later be installed in the center and at the top edge of the side walls and the rear
wall. Proceed as follows:
1 Overlap the rear wall channel
pieces as shown in the fi gure and
fasten the 2 pieces together with 1 bolt in the center hole (fi ve holes will
align).
Parts Needed For
Frame Assemblies
9924
9990
6615 Rear Wall Angle (2) 9924 Rear Wall Channel (2) 9990 Side Wall Channel (4) 9991 Side Wall Angle (4)
9924
Rear Wall Channel
94 5/8" 240,3 cm
Side Wall Channels
89 7/8" 228,3 cm
9990
2 Make 2 side wall channels by
overlapping the side wall channel pieces as shown. Fasten each set together with 1 bolt in the center hole of each set.
3 Overlap the rear wall angle
pieces as shown in the fi gure and
fasten them together with 1 bolt in the center hole.
4 Make 2 side wall angles by over-
lapping the side wall angle pieces as shown. Fasten each set together with
1 bolt in the center hole.
5 Double check the length of each
and set these pieces aside for later use.
6615
9991
STEP
1
STEP
3
STEP
2
STEP
4
Rear Wall Angle
94 5/8" 240,3 cm
6615
Side Wall Angles
9991
Rear Wall Channel
94 5/8" 240,3 cm
89 7/8" 228,3 cm
STEP
5
15
Side Wall Channels
89 7/8" 228,3 cm
Rear Wall Angle
94 5/8" 240,3 cm
Side Wall Angles
89 7/8" 228,3 cm
Page 16
Step 3
BY16
The roof beams join the 2 gables and support the roof panels. The roof assembly is made up of 4 pieces overlapped back to back at the center.
Hint: These pieces are force-fi tted,
so you may have to press hard to join them together.
1 Place the end of one roof beam
inside a second roof beam so that the 6 holes [4 holes if 2" (5,1 cm) beam] in each piece align. Make 2 sets of 4" (10,2 cm) roof beams and 4 sets of 2" (5,1 cm) roof beams by repeating this procedure.
Do not insert bolts yet.
Parts Needed For
Roof Beam Assemblies
2" 5,1 cm
10471
4" 10,2 cm
10470
STEP
1
10470 Roof Beam (4) 10471 Roof Beam (8)
91 7/8" 233,4 cm
2" 5,1 cm
10471
91 7/8" 233,4 cm
4" 10,2 cm
10470
2 Take 2 of the pressed-together 4"
(10,2 cm) roof beams and join them as shown to form the main roof beam as­sembly. Hold the assembly together and fasten with 14 bolts and nuts. Make 1 assembly.
3 Make 2 of the press-together 2"
(5,1 cm) roof beams and join them as shown to form the roof beam as­sembly. Hold the assembly together and fasten with 12 bolts and nuts. Make 2 assemblies.
4 Set these pieces
aside for later assembly.
Make two sets 4" 10,2 cm Make four sets 2" 5,1 cm
Assembled
End
View
2" 5,1 cm
Roof Beam Assembly
at Outer Side of Roof
STEP
3
91 7/8" 233,4 cm
STEP
2
4" 10,2 cm
Roof Beam Assembly at Peak
16
91 7/8" 233,4 cm
Page 17
Step 4
B17
The door track assembly supports the sliding doors and reinforces the front wall. It is made up of three pieces.
1 Using the door track splice,
(painted), join the door track (galvanized) pieces end-to-end as shown.
Parts Needed For
Door Track Assembly
NOTE:
Door Track Splice (painted part)
6617
6617 Door Track Splice (1) 9378 Door Track (2)
2 Insert four screws from the
underside only.
Hint: The holes in the top side of the door track assembly are for fastening the gable to the top of the front wall in a later step.
3 Position door slides onto the legs,
from the end of door track assembly, as shown in the end view.
4 Set this piece aside for later use.
9378
STEP
1
6617
Painted Part
9378
66769
9378
STEP
2
Long Leg on Top
Short Leg on Bottom
9378
STEP
4
94 5/8" 240,3 cm
94 5/8" 240,3 cm
66769
STEP
3
17
Long Leg
on top.
Door Slide
CORRECT
END VIEW
INCORRECT
Page 18
Step 5
BY18
Parts Needed For
Floor Frame
Front Floor Assembly (1) Side Floor Assembly (2) Rear Floor Assembly (1)
RIGHT REAR
9989
1 Assemble the four corners of
the fl oor frame using two screws at
each corner as shown. At the front corners fasten bolts through from the bottom with nuts on top.
2 Measure the fl oor frame diagonally.
When the diagonal measurements
are equal, the fl oor frame is square.
STEP
9377
1
FRONT
RIGHT FRONT
9989
9379
NOTE
If using a wood platform or
concrete slab do not fasten the
fl oor frames to your base at this
time. You will anchor the
building after it is erected.
The fl oor frame must be square and level or holes will not align.
When Diagonal Measurements are Equal the Floor Frame is Square.
STEP
2
Level
18
Page 19
Step 6
BY19
NOTE
The remainder of the building assembly
requires many hours and more than one
person. Do not continue beyond this
point if you do not have enough time to
complete the assembly today. A partially
assembled building can be severely
damaged by light winds.
Each screw and bolt in the wall
requires a washer.
Parts Needed For
Corners
Narrow Side
STEP
1
9380 Front Wall Panel (2) 9384 Rear Corner Panel (2)
Wide Side
9384
REAR
9384
TOP VIEW
CORRECT
INCORRECT
1 Position the rear corner panels
at the rear corners, as shown. The widest part of each rear corner panel must be placed along the rear of the building. Attach the corner panels to
the fl oor frame with 4 screws.
2 Position a front corner panel at
the corner of the fl oor frame as sown.
The widest part of each front corner panel must be placed along the front of the building. A small gap will exist between front corner panel and ramp.
Fasten the corner panel to the fl oor
frame with 3 screws.
STEP
2
SIDE
9380
STEP
SIDE
9380
FRONT
9384
9384
3
NOTE
Be careful to install the correct
panel in each position as shown
3 Double-check the part numbers of
the wall panels, before proceeding.
The fl oor frame must be square and level or holes will not align.
9380
9380
Panels rest on frame as show
Washer
19
Page 20
Step 7
BY20
The main frame pieces give rigidity to the side walls and provide a surface for attaching the gables which sup­port the roof.
1 Fasten the rear wall angle as-
sembly across the inside top of the
rear wall using screws.
2 Fasten the rear wall channel as-
sembly across the middle of the rear
wall using screws.
Parts Needed For
Frames
Wall Angles Must Face Inside Building
STEP
1
STEP
2
FRONT
Door Track Assembly (1) Rear Wall Angle Assembly (1) Side Wall Angle Assemblies (2) Rear Wall Channel Assembly (1) Side Wall Channel Assemblies (2)
6615
9924
3 Fasten the side wall angle as-
semblies across the inside top of the
side panels using screws. Side wall angles must overlap rear wall angle in corners.
4 Fasten the side wall channel as-
semblies across the middle of the
side panels using screws. Fasten overlaps in rear corners with screws.
5 Fasten the door track assembly
(holes on top) across the top of the front wall panels using screws. See
the fi gure.
STEP
3
9378
9991
STEP
4
9990
FRONT
Long Leg on Top
Opening Facing in
Door Track Assembly
Short Leg on Bottom
20
STEP
5
FRONT
Page 21
Step 8
BY21
Parts Needed For
Wall Panels
8995 Wall Panel (2) 9363 Wall Panel (2) 9364 Wall Panel (4)
The wall panels come in two widths. Each wall panel has a crimped rib on one side. The crimped rib should go under the rib of the panel that follows it.
1 Locate all of the wall panels and
set each one alongside the building.
2 Be sure that you have the correct
panels in each position. Do this by overlapping the panels and determin­ing if the holes line up with the holes in the frame.
3 Fasten the wall panels at the top
and bottom with screws.
9364
STEP
1
9364
8995
Panels rest on frame as shown
Crimped Rib Underneath
9363
9363
STEP
2
9364
8995
9364
Detail Showing Center of Panel Screwed to Wall Channel
4 Fasten the center of each panel to
the wall channel with screws. Fasten overlapping ribs using a bolt and nut with 2 screws.
5 When you have attached all wall
panels in the correct positions, the building will look like this.
STEP
3
Use bolts and nuts thru wall angle overlaps at the top of panel at sides and rear.
STEP
STEP
4
Bolt and nut does not go thru wall channel at overlap
5
21
Page 22
Step 9
B22
The door jambs reinforce the door opening and provide an attractive trim. Follow these steps for both door jambs.
1 Fasten a door jamb to the front
panel with three bolts, nuts and acorn nuts, as shown. Push a plug into hole at center of jamb, closest to door opening.
2 Fasten the top of the door jamb
to the door track with two screws. Do the same for the bottom into frame.
Parts Needed For
Door Jamb
STEP
1
Hex Nut
Acorn Nut
Plug
9900 Door Jamb (2)
(3) bolts
Bolt
TOP VIEW
Door Track
9900
Plug
Repeat steps 1 through 2 for the opposite door jamb.
9900
Screw
TOP VIEW
Door Track
Screw
22
STEP
2
Page 23
Step 10
B23
The gables go on top of the front and rear walls to support the roof beams.
NOTE
The gables are packed nested
together and might be mistaken
as one piece. Carefully separate
them before continuing.
1 Attach the four roof beam brack-
ets to the gables using two bolts,
washers and nuts.
NOTE
Mounting leg of bracket must
face toward center of gable
Parts Needed For
Gable Assemblies
7906 Right Gable (2) 7907 Left Gable (2) 7916 Roof Beam Bracket (4)
STEP
1
7906
7916
Roof Beam Brackets
FRONT
Washer
7907
23
Page 24
Step 11
BY 24
1 Lift and fasten a right and left gable,
under angle at corner, to the rear wall angle with screws.
Hint: On the rear gable, use a bolt and nut at the overlapping rear wall angle. On the front gable, leave out 2 screws closest to center gable leg.
2 Join the left and right gables
together with a gable brace using bolts and nuts in the bottom hole only.
3 Repeat Steps 1 & 2 for the door
track on the front of building, except for the track supports, fasten as shown.
Parts Needed For
Gables/Braces
Left Gable Assembly (2) Right Gable Assembly (2) 6658 Gable Brace (2)
STEP
3
STEP
1
Track Supports 6228
Gable
6658 Gable Brace
STEP
2
24
Page 25
Step 12
BY25
1 Fasten the main roof beam to the
gable brace of the front gable.
Parts Needed For
Roof Beams
Main Roof Beam (1) Outer Roof Beam (2)
STEP
2 Fasten the other end of the main
roof beam to the gable brace of the rear gable.
3 Fasten the 2" (5,1 cm) roof beam
assemblies to the outer roof beam
brackets in the same manner.
3
2" 5,1 cm
Roof Beam Assembly
STEP
2
STEP
1
Main Roof Beam Assembly
25
Page 26
Step 13
P26
Parts Needed For
8466 Right Roof Panel (1)
Right Roof Panel
STEP
Installing the roof panels is best done with a step ladder. Begin installing roof panels at the back right corner of the building. Each screw and bolt in the roof requires a washer.
NOTE
Measure the building diagonally
again and make adjustments to
make sure the building is square.
This will make the roof panels fi t
better, and holes will align.
NOTE
If a Roof Beef-Up Kit was
purchased, assemble prior to at-
taching the roof panels.
STEP
2
8467
9978
7875
9978
8466
2
6
8
10
4
1
FRONT
1
5
7
9
3
8466
9978
7875
9978
8467
1 Locate the roof panels by their
numbers. Note the sequence and position they are to be installed.
2 Position the right roof panel at
the back right corner and fasten to the gable with 5 bolts and nuts and roof beams using 2 screws. Do not
fasten the lower end of the panel to the side wall angle at this time.
Hint: Attach fasteners in order shown in diagram.
FRONT
Nut
Washer
Gable
Bolt
8466 Right Roof Panel
6
7
1
2
3
4
5
26
Page 27
Step 14
BY27
Parts Needed For
Roof Assembly
8466 Right Roof Panel (1) 8467 Left Roof Panel (2) 7875 Roof Panel (2) 9978 Roof Panel (2)
STEP
1 Install a left roof panel at the left
rear and right front corner of the roof. Install a right roof panel at the left front corner of the roof.
2 Cut 4 short 2" (5,1 cm) strips off
the roll of weather stripping tape, and put them aside. Cover the joint at the peak with weather stripping tape. Unroll the tape and press it down over the opening at the ridge as you install each roof panel. Do not cut the tape at this time.
3 Install 2 narrow and 2 wide roof
panels in the sequence and positions
shown on previous page. Do not fas­ten the lower end of the panels to the side wall angles at this time. Continue
weather stripping the ridge opening.
8467 Left Roof Panel
9978 Roof Panel
7875 Roof Panel
8466 Right Roof
Panel
FRONT
STEP
1
Weather Stripping
Tape Roll
2
9978 Roof Panel
7875 Roof Panel
STEP
3
NOTE
Narrow roof panel crimped rib is
overlapped by wide rib of
adjacent panel where possible.
NOTE
If roof beam holes do not line up
with the roof panel holes, shift the
building from left to right.
If this does not help, your building
may not be level. Shim the
corners until holes line up.
Fasten At
Overlap with
Bolt
Screws To
Roof Beam
Screws To
Roof Beam
Fasten At
Overlap with
Bolt
Do not fasten
at this time
27
Page 28
Step 15
BY28
1 Install the fi rst ridge cap on the
completed roof section using bolts and nuts. Fasten roof panel over­laps not used for ridge cap. Cover the head of bolt with the 2" (5,1 cm) piece of weather stripping tape. Do not fasten the ends of the ridge cap at this time.
2 Install the second ridge cap
overlapping the fi rst ridge cap while
installing the remaining narrow roof panels. Continue weather stripping
the ridge.
Parts Needed For
Ridge Caps & Panels
STEP
1
8840 Ridge Cap (1) 9978 Roof Panel (2) 8486 Ridge Cap (1)
8840
Strips
3 Fasten the lower end of the panels
to the side wall angles using screws and washers. Use bolts and nuts through wall angle overlaps at the bottom of the panel.
Cut Weather
Stripping and
Fold Under
9978
8486
STEP
2
28
9978
STEP
3
Page 29
Step 16
A29
1 Attach the right and left side
roof trim to the lower end of the roof
panels on each side of the building using screws at each panel overlap.
NOTE
A single screw fastens both trim
pieces at the overlap.
2 Using your thumb and index fi nger,
overbend the bottom fl ange of the side
roof trim at the corner inward enough
so the right and left roof trim caps fi t
onto right and left corners.
Parts Needed For
Roof Trim
STEP
1
Roof Trim
8485
8485 Left Side Roof Trim (2) 8836 Right Side Roof Trim (2)
3 Fasten the roof trim caps to the
side trim using a screw.
4 Fasten the roof panel ribs, peak
caps and ridge caps together using
bolts and nuts.
Peak Cap
8836
STEP
4
Roof Trim Cap
STEP
2
STEP
3
8836
8485
Tuck Flange Inward to Fit
Inside of
Roof Trim Cap
29
Page 30
Step 17
B30
The steps on this page tell how to assemble the right door. You will perform exactly the same procedures for the left door. Each bolt and screw in the door requires a washer.
Proceed as follows:
Parts Needed For
Door Assembly
10488 Right and Left Doors (2) 10498 Horizontal Door Brace (4) 9355 Vertical Door Brace (2)
1 Attach the handle to the door with
2 bolts and nuts as shown.
2 Hold the vertical door brace
against the center of the inside sur­face of the door and turn the screw to hold the vertical door brace in place. Fasten to door above and below center connection using 2 screws.
3 Put a horizontal door brace onto
the top edge and bottom edge and fasten with 1 bolt in the center.
4 Attach the lower door guides and
bolts as shown.
5 Repeat steps 1 through 4 for the
left door.
10498
66382
9355
9355
66382
10488
Right Door
66045
66045
STEP
1
66045
10488
Left Door
10498
10498
9355
66382
66382
STEP
2
STEP
4
66382
30
STEP
END VIEW
SHOWING:
Door Brace
3
10498
Horizontal
Door
Washer
Guide
Page 31
Step 18
P31
Door Installation & Adjustment
1 From inside the building, put the
bottom of the right door assembly (on your left when you are inside the building) behind door jamb into the front frame track.
2 Position the top of the door so that
the holes in the door line up with the holes in the door slides.
Parts Needed For
Horizontal Door Brace
Gable
Door Track
Door Slide
Door
Front Floor Frame Assembly
Right Door Assembly (1) Left Door Assembly (1)
STEP
1
STEP
2
3 Fasten the door to the door slides
using two #10Bx1/2" (13 mm) screws per door slide.
NOTE
The holes in the door slides allow
you to adjust the doors. Place the
door in the middle holes.
4 Repeat steps 1 through 3 for the
left door.
Adjustment Holes Allow
Doors to Meet Evenly
Along Their Length
Adjustment Holes
Door Slide
#10Bx1/2" (13 mm) Screw
STEP
3
Right Door
Keep this Owner's Manual and Assembly Instructions for future reference.
31
Left Door
STEP
4
Page 32
BD88 MO88 BD88GB NW88P-A WM88
BY32
Anchoring and Floor Frame
Anchoring
Anchor your building at this time.
Floor Frame
If you have purchased a Floor Frame Kit you need to install it at this time.
SOME FACTS ABOUT RUST
Rusting is a natural oxidizing process that occurs when bare metal is exposed to moisture. Problem
areas include screw holes, unfi nished edges, or
where scrapes and nicks occur in the protective coating through normal assembly, handling and use. Identifying these natural rusting problem areas and taking some simple rust protection precautions can help to stop rust from developing, or stop it quickly as soon as it appears.
1. Avoid nicking or scraping the coating surface, inside and out.
2. Use all the washers supplied. In addition to
protecting against weather infi ltration, the washers
protect the metal from being scraped by the screws.
3. Keep roof, base perimeter and door tracks free of debris and leaves which may accumulate and retain moisture. These can do double damage since they give off acid as they decay.
4. Touch up scrapes or nicks and any area of visible rust as soon as possible. Make sure the surface is free of moisture, oils, dirt or grime and then apply
an even fi lm of high quality touch-up paint.
709980516
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