Model No.
697.68222
yeafT] L !•/ ^ ^
..•,v,. •;. .^.... • , ;^_i
ARROW
World’s Leading Maker
of Storage Buildings®
CAUTION: SOME PARTS HAVE SHARP EDGES. CARE
MUST BETAKEN WHEN HANDLINGTHEVARIOUS PIECES
715500109
BUILDING DIMENSIONS * Size rounded off to the nearest foot
Exterior Dimensions
*Approx. Foundation Storage Area
Size Size Sq. Ft. Cu. Ft. Width Depth Height Width Depth Height Width Heighi
(Roof Edge to Roof Edge)
TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ
SAFETY INFORMATION PROVIDED IN THIS MANUAL
BEFORE BEGINNING CONSTRUCTION. WEARGLOVES
WHEN HANDLING METAL PARTS.
Interior Dimensions
(Wall to Wall)
Door
Opening
10' X 12' 121" X 143 1/4" 115 759 123 1/4" 145 3/4" 87 7/8" 118 1/4" 140 1/2" 86 5/8" 55 1/2" 60"
3,0m X 3,6m 307,3cm X 363,9cm 10,7m^ 21,5m" 313,1cm 370,2cm 223,2cm 300,4cm 356,9cm 220,0cm 141,0cm 152,4cm
Owner's Manual
Before beginning construction, check local building codes regarding footings, location
and other requirements. Study and understand this owner's manual.
Important information and helpful tips will make your construction easier and more
enjoyable.
Assembly Instructions: Instructions are supplied in this manual and contain all
appropriate information for your building model. Review all instructions before you begin,
and during assembly, follow the step sequence carefully for correct results.
Foundation and Anchoring: Your storage building must be anchored to prevent wind
damage. A foundation is also necessary as a base in order to construct a square and level
building. Anchoring and foundation materials are not included with your building. We
recommend the combined use of an Arrow Floor Frame Kit and an Arrow Anchoring
Kit as an effective method of securing your building to the ground (Available by mail order
or at your local dealer) or you may construct a foundation and anchoring system of your
choice. Your assembly instructions provide information on a few methods commonly used
to secure and level a storage building.
Parts and Parts List: Check to be sure that you have all the necessary parts for your
building.
•All part numbers can be found on the parts. All of these numbers (before the -) must agree with the
numbers on the parts list. The parts list is located on page 12.
•If you find that a part is missing, include the model number of your building and contact:
Arrow Group Industries, Inc. Customer Service Department
Route 50 East Breese, Illinois 62230
1^800^851^1085
•Separate contents of the carton by the part number while reviewing parts list. The first few steps
show how to join related parts to make larger sub assemblies which will be used later.
•Familiarize yourself with the hardware and fasteners for easier use during construction. These are
packaged within the carton. Note that extra fasteners have been supplied for your convenience.
Watch the Weather: Be sure the day you select to install your building is dry and calm.
Do not attempt to assemble your building on a windy day. Be careful on wet or muddy ground.
Teamwork: Whenever possible, two or more people should work together to assemble
your building. One person can position parts or panels while the other is able to handle the
fasteners and the tools.
Tools and Materials: These are some basic tools and materials you will need for the
construction of your building. Decide which method of anchoring and the type of foundation
you wish to use in order to form a complete list of the materials you will need.
Required
• Eye Goggles
• No. 2 Phillips Screwdriver
(With Hardened Magnetic Tip)
Note: A power screwdriver or vari
able speed drill with Phillips-tip at
tachment can speed assembly by
as much as 40%.
• Work Gloves
• step Ladder
• Utility Knife / Scissors
• Pliers
•Carpenter's Level
•Tape Measure
Required
Optional Time-Savers
•Wrench/Nut Driver
• Electric / Cordless Drill
•Square
• String (for squaring frame)
Foundation Preparation
• Hammer and Nails
• Spade or Shovel
• Hand Saw / Power Saw
• Lumber and/or Concrete
Selecting and Preparing Your Site: Before assembly, you will want to decide on
a location for your building. The best location is a level area with good drainage.
•Allow enough working space for ease of moving parts into position during assembly. Be sure there
will be enough space at entrance for doors to open fully and enough space around the building to
be able to fasten the panel screws from the outside.
•Before you begin the first steps in assembling your parts, a foundation should be constructed and
an anchoring system should be ready to use.
Safety precautions are important to follow throughout the construction of your building.
*Care must be taken when handling various
pieces of your building since some contain
sharp edges. Please wear work gloves, eye
protection and long sleeves when assembling
or performing any maintenance on your build
ing.
safety edge
sharp edge
sharp edge
safety edge
*Keep children and pets away from worksite to
avoid distractions and any accidents which
may occur.
•Practice caution with the tools being used in the
assembly of this building. Be familiar with the
operation of all power tools.
•Do not attempt to assemble the building if parts
are missing because any building left partially
assembled may be seriously damaged by light
winds. Call 1-800-851-1085
•Never concentrate your total weight on the
roof of the building. When using a step ladder
make sure that it is fully open and on even
ground before climbing on it.
windy day, because the large panels acting as a
"sail", can be whipped about by the wind making
construction difficult and unsafe.
CARE & MAINTENANCE....
Finish: For long lasting finish, periodically clean and wax the exterior surface. Touch-
up scratches as soon as you notice them on your unit. Immediately clean the area with
a wire brush; wash it and apply touch-up paint per manufacturer's recommendation.
Roof: Keep roof clear of leaves and snow with long handled, soft-bristled broom. Heavy
amounts of snow on roof can damage building making it unsafe to enter. In snow country.
Roof Strengthening Kits are available for most Arrow Buildings for added protection
against heavy snow accumulation.
Doors: Always keep the door tracks clear of dirt and other debris that prevent them from
sliding easily. Lubricate door track annually with furniture polish or silicone spray. Keep
doors closed and locked to prevent wind damage.
Fasteners: Use all washers supplied to protect against weather infiltration and to protect
the metal from being scratched by screws. Regularly check your building for loose screws,
bolts, nuts, etc. and retighten them as necessary.
Moisture: A plastic sheet (vapor barrier) placed under the entire floor area with good
ventilation will reduce condensation.
Other Tips....
• Wash off inked part numbers on coated panels with soap and water.
• Silicone caulking may be used for watertight seals throughout the building.
Do not store swimming pool chemicais in your buiiding. Combustibies and
corrosives must be stored in air tight approved containers.
Keep this Owner's Manuai and Assembiy instructions for future reference.
ACCESSORIES....
ROOF STRENGTHENING
(heavy snow load) KITS
Extra roof beams and gable braces
designed for added protection against
heavy snow accumulation. Increases
the strength of your roof by 50%.
ANCHOR KITS
Model No. AK4
Anchor Kit contains heavy-duty steel
augers, 60' (18m) of steel cable and 4 cable
clamps. No digging or concrete I
pouring, just insert cable under roof,
over roof beams, into augers and twist
augers into the ground. For buildings
larger than 10'x9', use 2 kits.
Model No. AKIOO
New concrete anchor system permits
anchoring any size Arrow building
directly to a concrete slab. Each kit
contains heavy-duty, hot-dipped
galvanized steel corner gussets and
perimeter clips which fit over the floor
frame and lag bolt into a concrete slab.
Full assembly instructions and a 1/4"
masonary drill bit are included.
Model No. AK600
Earth Anchor Kit anchors any size
Arrow building to the ground.
Each kit contains heavy duty,
hot-dipped galvanized steel
corner gussets and 4 earth anchors.
FLOOR FRAME KITS
MODELS FB47410, FB5465, FBI 06-A
FB109-Aand FB1014-A
A simple newfloorframe system made of heavy-duty, hot-dipped
galvanized steel. Use as foundation for plywood, sand or stone.
ATTIC KIT / WORKBENCH KIT
Heavy-duty galvanized steel bars that
fit all 10' wide Arrow buildings. They
install quickly and easily to help
organize space and create more
useable space as an attic or
workbench. Will hold up to 250 lbs.
(113kg) evenly distributed.
Model No. Fits Shipping Weight
ATI 01 10' Long, 250 lb. (113kg) load-r 16 lbs. (7kg)
Fits all Arrow 10' wide buildings.
Must be drilled for use as workbench in Estator.
+ Even weight distribution.
SHELF UNITS
Heavy-duty, galvanized steel shelf units help organize storage
space. They easily mount on the wall or sit on the floor. Fits all
Arrow buildings.*
TOOL HANGING RACK
Model No. THIOO
The perfect tool organizer. Twin
25 1/2" (65cm) steel channels
plus five heavy-duty snap-in
hangers and a small tool holder for
screwdrivers, pliers, etc. Holders
slide along channel for fully
adjustable spacing. Great for
garage, basement, orthe back
of any door. Fits all Arrow
storage buildings.
Model No. SS404
• Makes 8" to 12" (20-30cm) Model No. SS900-A
wide shelves in any length. • Grey color
• Brackets, braces, * 3 shelves
hardware included. • Holds up to 85 lbs. (38kg)
Lumber is not included. (even weight distribution)
• Some drilling required to fit buildings without mid-wall bracing.
THIS
PAGE
WAS
LEFT
BLANK
INTENTIONALLY
THIS
PAGE
WAS
LEFT
BLANK
INTENTIONALLY
The Foundation For Your Building
OPTION 1: ARROW FLOOR FRAME KIT: (Order No. FB1014-A or 68387-A)
Arrow has the best base for your building in this simple kit. It keeps stored items above the ground .
This kit should be used with one of the following:
A. To support a plywood deck B. To be filled with sand. We recommend the combined use of
1. an ARROW FLOOR FRAME KIT and 2. an ARROW ANCHORING KIT as an effective method of securing the building to the ground.
Allow 1 - 2 hours for construction.
OPTION 2: Wood Platform
If you decide to build your own foundation, be sure to select the appropriate materials.
These are the recommended materials for your foundation:
• 2x4's (5cm x 10cm) Pressure Treated Lumber • 5/8" (1,5cm) 4x8 (122cm x 244cm) Plywood-exterior grade
• 10 & 4 penny Galvanized Nails • Concrete Blocks (optional)
The platform should be level and flat (free of bumps, ridges etc.)
to provide good support for the building. The necessary materials
may be obtained from your local lumber yard.
To construct the foundation follow instructions and diagram.
Construct frame (using 10 penny galvanized nails)
Measure 16"/24" (40,6cm/61cm) sections to construct
inside frame (see diagram)
Secure plywood to frame (using 4 penny galvanized nails)
Allow 6 - 7 hours for construction.
OPTION 3: Concrete Slab
The slab should be at least 3" to 4" (8-10cm) thick. It must be level and flat to provide good support for the frame.
The following are the recommended materials for your foundation.
• 1 X 4's (2,5cm x 10cm) (will be removed once the concrete cures)
• Concrete • Sheet of 6 mil plastic
• We recommend for a proper strength concrete to use a mix of:
1 part cement • 3 parts pea sized gravel • 2 1/2 parts clean sand
Prepare the Site/Construct a Foundation
1. Dig a square, 6" (15cm) deep into the ground (remove grass).
2. Fill up to 4" (10cm) in the square with gravel and tamp firm.
3. Cover gravel with a sheet of 6 mil plastic.
4. Construct a wood frame using four planks of 1 x4 (2,5cm x 10cm)
lumber.
5. Pour in concrete to fill in the hole and the frame giving a
total of 4" (8-10cm) thick concrete. Be sure surface is level.
Allow 3 - 5 hours for construction and a week for concrete curing time.
Note: Platform/Slab will extend 9/16" (1,4cm) beyond floor
frame on all four sides. Seal this 9/16" of wood with a
roofing cement (not included), or bevel this 9/16" of
concrete when pouring, for good water drainage.
Note: Finished Slab dimensions, with lumber removed.
Anchoring Down The Building
it is important that the entire floor frame be anchored after the building is erected.
Below are recommended ways of anchoring.
Arrow Anchoring Kit: (Model No. AK4 or 60298)
Recommended for use with any suggested base.
Contains: 4 Anchors with Cable, Clamps and
installation instruction.
OVERTHE BEAMS
AND INTO THE GROUND
Anchoring into Wood/Post:
Use 1/4" Wood Screws. There are 1/4" (0,63cm) dia.
holes provided in the frames for proper anchoring.
Arrow Anchoring Kit: (Model No. AK100 or 68383)
Recommended for use with the concrete foundation.
Contains: Corner gussets, perimeterclips, hardware,
1/4" masonary drill bit and installation instruction.
10
Anchoring into Concrete:
1. For poured concrete slab or footing or patio blocks:
Use 1/4" X 2" Lag Screws.
2. For Anchor Post of Concrete poured after building is
erected: Use 1/4" x 6" Lag Screws.
Remove from bag of screws
and save for the last step
65103
#8-32 Hex Nut (236)
It
iJM)
66045
Handle (2)
T
65900A
#10Bx1/2"(13mm)
Black Screw (8)
(Packed with Screws)
66646
Washer (491)
(13 sheets of 40)
T
65923
#8-32x3/8" (10mm)
Bolt (236)
65109
#8-32 Acorn Nut (4)
(Packed with Screws)
T
65004
#8Ax5/16"(8mm)
Screw (416)
67468
Peak Cap (6)
(Arrow Logo)
66769
Door Slide (4)
66382
Lower Door Guide (4)
67545 21'
Weather Stripping (1)
66183
Roof Trim Cap
(2 right & 2 left)
67293 10'
Weather Stripping (1)
Track Support (2)
11
Assembly
Key No.
Part
Number
Part
Description
Quantity
In Carton
Check
List
1
2
3
4
3719 Door Handle Brace
9373 Front Wall Panel
6514
Corner Panel
6108 Large Right Gable
5 6109 Large Left Gable
6
7
6114
Small Right Gable
6115 Small Left Gable
8 10510 Right Roof Panel
9 10511 Left Roof Panel
10
11
12
10497
Horizontal Door Brace
6278 Vertical Door Brace
6515 Wall Panel 10
13 6538 Roof Panel 6
14
10475
Right Door 1
15 10475 Left Door
16 9369 Doorjamb
17 67521 Edge Trim (Clear) 2
18
6014 Side Roof Trim 2
19 6403 Door Track Splice
20 6869 Ridge Cap 6
21
22
23 9366
24
6868 Ridge Cap 3
6015
Side Roof Trim 4
Door Track 2
5986 Rear Wall Angle
25 10389 Rear Wall Channel
26 10390 Side Wall Channel
27
9365 Front Wall Channel
28 6085 Roof Beam Bracket
29
30
6227
10397
Roof Beam Brace
Roof Beam 8
31 6636 Gable Brace
32 10394
33 8936
34 10392
35
36
37
9367
8934 Ramp 1
69835
SideWallAngle
Rear Floor Frame
Side Floor Frame
Front Floor Frame
EdgeTrim (Green) 4
2
2
4
2
2
2
2
2
2
4
2
1
2
1
2
2
4
2
4
2
2
4
2
4
2
12
13
Step 1
The front floor frame is made up of
three pieces. The side floor frames
and the rear floor frame are made up
of two pieces. The holes in these
pieces will align when the pieces are
positioned with correct amount of
overlap. The illustrations below show
the properoverall length forthe sides,
rear and front. Proceed as follows:
• Parts Needed For •
Floor Frame Assemblies
#8934 Ramp(1)
• 9367 Front Floor Frame (2)
• 8936 Rear Floor Frame (2)
• 10392 Side Floor Frame (4)
1 Place the front floor frames as
shown. Center the ramp, with drain
holes facing outside, on top of the two
front floor frames. Join the frames by
inserting eight screws.
2 Overlap the side floor frames and
the rear floor frames as shown. The
holes in these pieces will align when
the pieces are positioned with cor
rect amount of overlap. See the illus
trations below for the proper overall
length ofthe side and rearfloorframes.
Join the frames by inserting four/five
bolts into each frame set as shown.
3 Double check the length of each
Front Floor
Frame Assembly
119 3/8" 303,2cm
'DRAIN HOLES FACE«
OUTSIDE
Side Floor Frame 141 5/8" 359,7cm
10392
Rear Floor Frame 119 3/8"
303,2cm
8936
and set these pieces aside for later
use.
14
141 5/8" 359,7cm
Sides
141 5/8" 359,7cm
3/8" 303,2cm
Front & Rear
303,2cm
Step 2
The main frame pieces reinforce the
walls. These pieces will later be in
stalled in the center and at the top
edge of the side walls and the rear
wall. Proceed as follows:
1 Overlap the rear wall channel
• Parts Needed For •
Frame Assemblies
5986 Rear Wall Angle (2)
10389 Rear Wall Channel (2)
10390 Side Wall Channel (4)
10394 Side Wall Angle (4)
Rear Wall Channel
1181/8" 300,0cm
pieces as shown in the figure and
fasten the two pieces together with
eight bolts as shown.
2 Make two side wall channels by
overlapping the side wall channel
pieces as shown. Fasten each set
together with eight bolts as shown.
3 Overlap the rear wall angle
pieces as shown in the figure and
fasten them together with one bolt In
the center hole.
4 Make two side wall angles by
overlapping the side wall angle
pieces as shown. Fasten each set
together with one bolt thru the sec
ond large hole from the end of each
part.
STEP
3
STEP
4
10390
-Mil
I liHH'
I if
Side Wall Channels
140 3/8" 356,6cm
Rear Wall Angle
1181/8" 300,0cm
Side Wall Angles
140 3/8" 356,6cm
5 Set the assemblies aside. You will
use them later.
Rear Wall Channel 118 1/8" 300,0cm
Side Wall Channels 140 3/8" 356,6cm (2 Assemblies)
Rear Wall Angle 118 1 /8" 300,0cm
15
Step 3
SV16
The roof beams join the two gables
and support the roof panels. The main
roof beam is made up of four pieces
overlapped back to back at the cen
ter. The left and right roof beam as
semblies are made up of two pieces.
Hint: These pieces are force-fitted,
so you may have to press hard to join
them together.
1 Place one end of a roof beam
inside another roof beam so that the
six holes in each piece align. Make
four sets of roof beams by repeating
this procedure. Do not insert bolts
vet.
• Parts Needed For •
Roof Beam Assemblies
• 10397 Roof Beam (8)
142 3/8" 361,6cm
2 Take two of the pressed-together
roof beams and join them as shown
to form the main roof beam assembly.
Hold the assembly together and fas
ten with 14 bolts. Build only one
Doubled Beam Assembly.
3 Fasten the other two pressed-
together roof beams with eight bolts
to make the left and right roof beam
assemblies.
4 Set these pieces aside for later
assembly.
Build one Doubled Main Roof
Beam Assembly for Peak in Roof
142 3/8"
361,6cm
16
Build two Single Beam
Assemblies
142 3/8"
361,6cm
Step 4
A17
The door track assembly supports
the sliding doors and reinforces the
front wall. It is made up of three pieces.
1 Using the door track splice,
(painted), join the door track
(galvanized) pieces end-to-end as
shown.
• Parts Needed For •
Door Track Assembly
NOTE:
Door Track Splice (painted part)
• 6403 Door Track Splice (1)
• 9366 Door Track (2)
2 Insert four screws from the under
side only.
Hint: The holes in the top side of the
doortrackassemblyareforfastening
the gable to the top of the front wall in
a later step.
3 Position door slides onto the
legs, from the end of door track
assembly, as shown in the end view.
66769
Long Leg
on Top
Short Leg
on Bottom
1181/8"
300,0cm
STEP STEP
4 Set this piece aside for later use.
ENDVIEW
1181/8"
300,0cm
3
1181/8"
300,0cm
4
17
Step 5
Parts Needed For
Floor Frame
i Front Floor Assembly (1)
i Side Floor Assembly (2)
' Rear Floor Assembly (1)
1 Place the floor frame pieces that
you assembled earlier on the foun
dation. Assemble the fourcorners of
the floor frame using two screws at
each corner as shown. At the front
corners fasten bolts through from
the bottom with nuts on top.
2 Measure the floor frame diago
nally. When the diagonal measure
ments are equal, the floor frame is
square.
NOTE
If using a wood platform or
concrete slab do not fasten the
floor frames to your base at this
time. You will anchor the
building after it is erected.
STEP
When Diagonal Measurements
are Equal the Floor Frame
is Square.
NOTE
If you have purchased a Floor
Frame Kit you need to
install it at this time.
The floor frame must be square
and level or holes will not align
18
Step 6
NOTE
The remainder of the building assembly
requires many hours and more than one
person. Do not continue beyond this point
if you do not have enough time to com
plete the assembly today. A partially
assembled building can be severely
damaged by light winds.
Each screw and bolt in the wall re
quires a washer.
1 Position a corner panel at the
corner of the floor frame as shown.
The widest part of each corner panel
must be placed along the side of the
building for all four corners. Fasten
the corner panel to the floor frame
with four screw.
Parts Needed For
Corners
STEP
6515 Wall Panel (2)
9373 Front Wall Panel (2)
6514 Corner Panel (4)
6514
SIDE
6514
Support the corner panel with a step
ladder until a wall panel is attached.
2 Attach the front wall panels to the
frontcornerpanels, as shown. Asmall
gap will exist between front wall panel
and ramp.
3 Attach the wall panels to the rear
corner panels, as shown.
NOTE
Be careful to install the correct
panel in each position as shown
4 Double-check the part numbers of
the wall panels, before proceeding.
The floor frame must be square
and level or holes will not align.
1"
6515
9373
6515
STEP
3
STEP
2
9373
ir-n 6515
Crimped Rib
Underneath
Panels rest on
frame as shown
Washer
19
Step 7
The top frame pieces give rigidity to
the walls and provide a surface for
attaching the gables which support
the roof.
1 Fasten the rear wall angle across
the inside top of the rear wall using
screws.
2 Fasten the sidewall angles across
Parts Needed For
Top Frames
I Door Track Assembly (1)
I Rear Wall Angle Assembly (1)
I Side Wall Angle Assembly (2)
20
Step 8
WP21
The mid frame pieces give rigidity to
the side and rear walls.
1 Fasten the rear wall channel
across the middle of the rear wall
using screws.
2 Fasten the side wall channels
across the middle of the side panels
using screws. Fasten overlaps in
rear corners with bolts and nuts, at
two locations. See the figure.
• Parts Needed For •
Mid Frames
• Rear Wall Channel Assembly (1)
• Side Wall Channel Assembly (2)
NOTE
The wall channels behind the
front wall panels will be installed
in a later step.
21
Step 9
SR22
Each wall panel has a crimped rib on
one side. The crimped rib should go
under the rib of the panel that follows
it.
1 Locate all of the wall panels and
set each one alongside the building.
2 Fasten the wall panels at the top
and bottom with screws.
3 Fasten the center of each panel to
the wall channel with screws.
• Parts Needed For •
Wall Panels
• 6515 Wall Panel (8)
STEP
4 Fasten overlapping ribs as before.
22
Step 10
The door jambs reinforce the door
opening and provide an attractive
trim. Follow these steps for both
doorjambs.
1 Fasten the front wall channels
in their positions between the end of
the side wall channel and the cor
ner panel using screws. Do not put
a screw in the hole at the end be
hind the door opening at this time.
2 Fasten a doorjamb to the front
panel with two bolts, nuts and acorn
nuts, as shown.
3 Fasten the center of the door
• Parts Needed For •
Front Channel/Door Jamb
19369 Door Jamb (2)
I 9365 Front Wall Channel (2)
INSIDE OF
BUILDING
Front Wall Channel
Cross-Section
Top View
jamb to the front wall panel and the
front wall channel with two screws.
4 Fasten the top of the doorjambto
the door track with two screws. Do
the same for the bottom into frame.
Repeat steps 2 through 4 for the
opposite doorjamb.
Acorn Nut
23
Step 11
The gables go on top of the front and
rear walls to support the roof beams.
NOTE
The gables are packed nested
together and might be mistaken
as one piece. Carefully separate
them before continuing.
1 Apply green edge trim to the top
edge of the large left gables, small
left gables, large right gables and
small right gables, cut to length.
• Parts Needed For t
Gable Assemblies
>6108 Large Right Gable (2)
• 6109 Large Left Gable (2)
• 6114 Small Right Gable (2)
• 6115 Small Left Gable (2)
• 6085 Roof Beam Bracket (4)
2 Apply clear edge trim to the edge
of the large left gables and the large
right gables, cut to length.
3 Join the large gables to the small
gables on the left and right sides
using fourbolts, washers and nuts on
each side. This part of the gable is
called the outer gable leg.
4 Attach the four roof beam
brackets to the outer gable legs us
ing two bolts in the two bottom holes
of the four holes that align.
6108
STEP
2
STEP
3
/r
67521 Clear Edge Trim
(Plastic Piece)
24
6085
Roof Beam Brackets
CAUTION:
To avoid mishap on the sharp
edge the edge trim must remain
in place on the top edge of the
gable until right and left roof
panels are in place.
Step 12
1 Lift and fasten a right and left
gable, under angle at corner, to the
door track and rear wall angle with
screws.
Hint: On the front gable, leave out 2
screws closest to center gable leg.
On the rear gable, use a bolt and nut
at the overlapping rear wall angle.
2 Fasten the single roof beam to
the outer gable leg as shown using
bolts.
• Parts Needed For •
Gables/Roof Beams
• Left Gable Assemblies (2)
• Right Gable Assemblies (2)
• Single Roof Beam Assemblies (2)
• 6636 Gable Brace (2)
Hint: The holes along the length of
the beam must be on the top surface.
Repeat Step 1 forthe opposite side of
building.
3 Join the left and right gables
together with a gable brace using a
bolt in the second hole from the
bottom only. Do this step for both
front and rear gables.
Repeat Step 2 forthe opposite side of
building.
Nut and bolt
at rear of building
25
Step 13
WP26
1 Fasten the track supports to the
front gable assembly only, as shown.
2 Wrap the weather stripping tape
around the two joined edges of the
large left and right gables. See dia
gram. Cut the weather stripping to
length and repeat on next gable set.
3 Spread the two halves of the double
roof beam and fasten to the gable
brace of the front gable.
4 Fasten the other end of the double
roof beam to the gable brace of the
rear gable.
• Parts Needed For •
Roof Beam/Braces
• Main Roof Beam Assembly (1)
• 6227 Roof Beam Brace (2)
5 Fasten a roof beam brace to the
double roof beam behind the front
gable by placing the tab on the end of
the brace between the roof beams.
Align the tab with the fourth hole and
fasten the brace with a bolt and nut.
6 Fasten the lower end of the roof
beam brace to the track support
with a bolt and nut.
7 Fasten a roof beam brace be
tween the rear gable and the roof
beam at the third hole, as shown.
STEP
5
10397 Roof Beam (Double)
•k. ...
-Roof Beam Brace 6227
STEP
7
26
Step 14
WP27
Installing the roof panels is best done
with a step ladder. Install the first roof
panel at the back right corner of the
building. Each screw and bolt in the
roof requires a washer.
NOTE
Measure the building diagonally
again and make adjustments to
make sure the building is square
and level. This will make the roof
panels fit better, and holes will
align. Don't anchor the floor frame.
• Parts Needed For •
Right Roof Panel
g
•
\
• 10510 Right Roof Panel (1)
----------------i—
10510
NOTE
If a Roof Beef-Up Kit was
purchased, assemble prior to
attaching the roof panels.
1 Locate the roof panels and find
the right roof panel part number
10510.
2 Position a right roof panel at the
back right corner and fasten to the top
roof beam using screws.
3 Remove edge trim from the left
gable under the roof panel.
4 Continue fastening the right roof
panel to the gable and lower roof
beam using screws, bolts and nuts
as shown. Do not fasten
the lower end of the
panels to the side
wall angles at this
time.
(8) Screws
STEP
STEP STEP
3
STEP
4
Hint: Follow the fastener sequence
shown for proper alignment.
10510 Right Roof Panel
1 thru 4
FRONT
27
Step 15
1 Install a left roof pane! 10511 at
the left rear corner of the roof.
2 Cut 28 short 3"(7,6cm) strips off the
small roll of weather stripping tape,
and put them aside. Coverthe joint at
the peak with weather stripping tape,
large roll. Unroll the tape and press it
down over the opening at the ridge as
you install each roof panel. Do not cut
the tape at this time.
3 Install two roof panels 6538 work
ing side to side. Fold the lower sec
tion of the roof panels down. Cover
the notches with the strips of weather
stripping tape. Save the rest. Do not
fasten the lower end of the panels to
the side wall angles at this time. Con
tinue weatherstripping the ridge open
ing.
• Parts Needed For •
Ridge Caps & Panels
Fasten at ^
Overlap With ®
Bolt
Screws To
Roof Beam
10511 Left Roof Panel (1)
'6538 Roof Panel (2)
' 6869 Ridge Cap (3)
Screws To
Roof Beam
?
&
^ Fasten At
Overlap With
Bolt
Do not fasten
at this time
NOTE
Narrow roof panel crimped rib is
overlapped by wide rib of
adjacent panel where possible
4 Install three ridge caps 6869 on
the completed roof section using bolts
and nuts. Do not fasten the ends of
the ridge caps at this time.
5 Fasten the roof panel ribs, peak
caps and ridge caps together using
bolts and nuts.
STEP
1
6869
STEP
STEP
5
\ 1 r'CiC^rs
28
Front
Step 16
WP29
1 Install the second ridge caps 6868
overlapping the first ridge caps while
installing two roof panels 6538. Hint:
The bolts on the ridge cap need to be
left loose to move the ridge cap to the
side and overlap the ribs of the next
roof panel. Cover the notched areas
ofthe roof panels with strips of weather
stripping tape and continue weather
stripping the ridge.
NOTE
If roof beam holes do not line up
with the roof panel holes, shift the
building from left to right.
If this does not help, your building
may not be level. Shim the
corners until holes line up.
• Parts Needed For •
Ridge Caps & Panels
• 6538 Roof Panel (2)
• 6868 Ridge Cap (3)
Weather Stripping Tape
6538
6868
[' i
6868
9? f
■' • • .i'"' *■' ' '■.
,, '■6538 ■■■^.' •
x:;-. ■■■;. . '
illiiiMl'll 1 1
i :i
V\, 'vv
■ ^"l 1
hi
iX
%
''1
i" I
<i n II
*1 1
29
Step 17
• Parts Needed For •
Ridge Caps & Panels
'6538 Roof Panel (2)
' 6869 Ridge Cap (3)
' 10510 Right Roof Panel (1)
' 10511 Left Roof Panel (1)
1 Install the third ridge caps 6869
overlapping the second ridge caps
while installing the remaining roof
panels 6538. Hint: The bolts on the
ridge cap need to be left loose to
move the ridge cap to the side and
overlap the ribs ofthe next roof panel.
Cover the notched areas of the roof
panels with strips of weather strip
ping tape and continue weatherstrip
ping the ridge.
2 Install the left 10511 and right
roof panel 10510 as you unroll the
weather stripping tape, and press it
down. Fasten the lower end of the
panels to the side wall angles using
screws and washers.
Reducing Large Gable Bulge
Loosen eight bolts and nuts shown. Apply
pressure with one hand at the peak of the
gable and tighten bolt #1. Keeping pressure
on the gable work down the slope tightening
each bolt. Excess material will overlap small
er gable at seam. Once material bulge is
worked out tighten four vertical bolts that
connect the large and small gables.
3 Fasten the roof panel ribs, peak
caps and ridge caps together using
bolts and nuts.
STEP
3
30
Step 18
WP31
1 Attach the side roof trim to the
lower end of the roof panels on each
side of the building using screws at
each panel overlap.
NOTE
A single screw fastens both trim
pieces at the overlap.
2 Using your thumb and index fin
ger, overbend the bottom flange of
the roof panel rib at the corner inward
enough so the right and left roof trim
caps fit onto right and left corners.
• Parts Needed For •
RoofTrim
• 6014 Side RoofTrim (2)
• 6015 Side Roof Trim (4)
3 Fasten the roof trim caps to the
side trim using a screw.
Roof Trim Cap fir*'
STEP
6015
STEP
Roof Trim Cap
STEP
Tuck Flange
Inward to Fit
Inside of
31
Step 19
The steps on this page tell how to
assemble the right door. You will
perform exactly the same procedures
for the left door. Each bolt and screw
in the door requires a washer. Pro
ceed as follows:
1 Attach the door handle brace and
handle to the door with 1 bolt as
shown. Don't tighten the bolt yet.
2 Swing the door handle brace up to
the hole on the center of the door and
insert a screw.
Parts Needed For ^
Door Assembly
13719 Door Handle Brace (2)
110475 Right and Left Doors (2)
110497 Horizontal Door Brace (4)
16278 Vertical Door Brace (2)
3 Hold the vertical door brace
against the center of the inside sur
face of the door and turn the screw to
hold the vertical door brace and door
handle brace in place. Fasten to
door above and below center
connection using 2 screws.
4 Insert a second bolt in the door
handle and tighten both bolts.
5 Put a horizontal door brace onto
the top edge and bottom edge and
fasten with 1 bolt in the center.
6 Attach the lower door guides and
bolts as shown.
7 Repeat steps 1 through 6 for the
left door.
END VIEW
32
STEP
Step 20
SQ33
1 From inside the building, put the
bottom of the right door assembly (on
your left when you are inside the
building) behind door jamb into the
front frame track.
Door Installation & Adjustment
2 Position the top of the door so that
the holes in the door line up with the
holes in the door slides.
• Parts Needed For •
I Right Door Assembly (1)
I Left Door Assembly (1)
STEP
3 Fasten the door to the door slides
using two #106x1/2" (13mm) screws
per door slide.
NOTE
The holes in the door slides allow
you to adjust the doors. Place the
door in the middle holes.
4 Repeat steps 1 through 3 for the
left door.
#10Bx1/2"(13mm)
Screw#
Adjustment Holes Allow
Doors to Meet Evenly
Along Their Length
Keep this Owner's Manual and Assembly Instructions for future reference
33
SOME FACTS ABOUT RUST
Rusting is a natural oxidizing process that occurs
when bare metal is exposed to moisture. Problem
areas include screw holes, unfinished edges, or
where scrapes and nicks occur in the protective
coating through normal assembly, handling and
use. Identifying these natural rusting problem areas
and taking some simple rust protection precautions
can help to stop rust from developing, or stop it
quickly as soon as it appears.
1. Avoid nicking or scraping the coating surface,
inside and out.
2. Use all the washers supplied. In addition to pro
tecting against weather infiltration, the washers pro
tect the metal from being scraped by the screws.
3. Keep roof, base perimeter and door tracks free of
debris and leaves which may accumulate and retain
moisture. These can do double damage since they
give off acid as they decay.
4. Touch up scrapes or nicks and any area of visible
rust as soon as possible. Make sure the surface is
free of moisture, oils, dirt orgrime and then apply an
even film of high quality touch-up paint.
34
Loading...