ARNOTT SK-2732 User Manual

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SK-2732
ARNOTT BILSTEIN FRONT SHOCK KIT
FOR 2002-2009
LEXUS GX-470 (TOYOTA PRADO)
Congratulations on your purchase of an Arnott® air suspension product. We at Arnott Incorporated are proud to offer a high quality product at the industry’s most competitive pricing. Thank you for your condence in us
and our product.
Proper installation is essential to experience and appreciate the benets of this system. Please take a moment
to review these installation instructions before you begin to install these components on your vehicle. The
removal and installation of air suspension products should only be performed by a fully qualied, ASE
Certied, professional.
It is equally important to be aware of all necessary safety measures while installing your new Air Suspension
System. This includes proper lifting and immobilizing of the vehicle and isolation of any stored energy to
prevent personal injury or property damage.
"Engineered to Ride, Built to Last™"
WARNING:
and disconnect power to the air suspension system prior to disassembly. Do not allow dirt or grease to enter the system. Always wear standard protective hand, ear, and eye protection when servicing the air suspension system.
The air suspension system is under pressure (up to 10 bar, or 150 lbf/in). Verify pressure has been relieved
KIT CONTAINS:
PARTS LIST
P/N QTY DESCRIPTION
21-7105 1 ARNOTT BILSTEIN FRONT SHOCK KIT
21-7106 1 ACCESSORY KIT
Arnott® is committed to the quality of its products. If you have a question or problem with any Arnott product, please contact Arnott by calling 800-251-8993 during normal business hours or email techassistance@arnottinc.com
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SK-2732
ARNOTT BILSTEIN FRONT SHOCK KIT
FOR 2002-2009
LEXUS GX-470 (TOYOTA PRADO)
FIGURE A
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SK-2732
ARNOTT BILSTEIN FRONT SHOCK KIT
FOR 2002-2009
LEXUS GX-470 (TOYOTA PRADO)
GENERAL INFORMATION:
Reading this manual signies your agreement to the terms of the general release, waiver of liability, and hold harmless agreement, the full text of which is available at www.arnottinc.com.
• Not to be stored below 5oF (-15oC) and above 122oF (50oC).
• Avoid damage to air lines and cables.
• Removal and installation is only to be performed by fully qualied personnel.
• Use car manufacturer’s diagnostic software.
CAUTION:
in the instructions or in a different sequence.
Damage to the vehicle and air suspension system can be incurred if work is carried out in a manner other than specied
To avoid the possibility of short circuits while working with electric components consult your owner's manual on how to disconnect your battery.
Consult your vehicle owner's manual, service manual, or car dealer for the correct jacking points on your vehicle and for additional care, safety and maintenance instructions. Under no circumstances should any work be completed underneath the vehicle if it is not adequately supported, as serious injuries and death can occur.
SHOCK REMOVAL
1. SAFELY RAISE AND SUPPORT THE VEHICLE.
2. REMOVE THE WHEEL AND TIRE ASSEMBLY.
3. DISCONNECT THE FRONT STABILIZER LINK ASSEMBLY BY REMOVING THE NUT AND DISCONNECT THE STABILIZER LINK FROM THE STEERING KNUCKLE. (FIGURE 1)
FIGURE 1
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SK-2732
ARNOTT BILSTEIN FRONT SHOCK KIT
FOR 2002-2009
LEXUS GX-470 (TOYOTA PRADO)
4. REMOVE FRONT STABILIZER BRACKET(S), BOTH LEFT AND RIGHT SIDES. (FIGURE 2)
FIGURE 2
5. REMOVE STABILIZER BAR FRONT.
6. DISCONNECT THE 3 CLAMPS, CONNECTOR AND THE TWO RETAINING BOLTS OF THE ABSORBER CONTROL ACTUATOR. (FIGURE 3)
The absorber control actuator does not get re-installed.
NOTE:
THE ABSORBER CONTROL ACTUATOR DOES NOT GET RE-INSTALLED.
7. REMOVE THE NUT AND BRACKET. (FIGURE 4)
NOTE:
4
The absorber control actuator does not get re-installed.
SK-2732
THE BRACKET AND NUT DOES NOT GET RE-INSTALLED.
FIGURE 3
FIGURE 4
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SK-2732
ARNOTT BILSTEIN FRONT SHOCK KIT
FOR 2002-2009
LEXUS GX-470 (TOYOTA PRADO)
8. REMOVE THE LOWER SHOCK MOUNTING NUT, WASHER, AND BOLT. (FIGURE 5)
FIGURE 5
9. REMOVE THE THREE NUTS ON THE UPPER SIDE OF THE SHOCK ABSORBER WITH COIL SPRING. (FIGURE 6)
FIGURE 6
10. REMOVE THE SHOCK ABSORBER WITH COIL SPRING.
11. USING A COIL COMPRESSOR COMPRESS THE COIL. (FIGURE 7)
FIGURE 7
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SK-2732
ARNOTT BILSTEIN FRONT SHOCK KIT
FOR 2002-2009
LEXUS GX-470 (TOYOTA PRADO)
12. HOLD THE SHOCK ABSORBER AND REMOVE THE NUT. (FIGURE 8)
FIGURE 8
13. REMOVE THE CUSHION RETAINER, CUSHION NO. 1, SUPPORT SUB ASSEMBLY, CUSHION RETAINER AND THE FRONT COIL. (FIGURE 9)
FIGURE 9
14. REMOVAL COMPLETE.
SHOCK INSTALLATION
Tighten all nuts and bolts to manufacturer's specications during the installation process.
1. INSTALLATION IS IN REVERSE ORDER OF SHOCK REMOVAL. (DO NOT RE-INSTALL THE ABSORBER CONTROL ACTUATOR (STEP 6) AND BRACKET/NUT (STEP 7). TORQUE ALL FASTENING HARDWARE AS SPECIFIED IN FIGURE A).
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