ARNOTT SK-2461 User Manual REV 2

Page 1
SK-2461
ARNOTT REMANUFACTURED
REAR LEFT ABC STRUT FOR
2002-2006 MERCEDES-BENZ S-CLASS (AMG) 2002-2006 MERCEDES-BENZ CL-CLASS (AMG)
Congratulations on your purchase of an Arnott® air suspension product. We at Arnott Incorporated are proud to offer a high quality product at the industry’s most competitive pricing. Thank you for your condence in us
and our product.
Proper installation is essential to experience and appreciate the benets of this system. Please take a moment
to review these installation instructions before you begin to install these components on your vehicle. The
removal and installation of air suspension products should only be performed by a fully qualied, ASE
Certied, professional.
It is equally important to be aware of all necessary safety measures while installing your new Air Suspension
System. This includes proper lifting and immobilizing of the vehicle and isolation of any stored energy to
prevent personal injury or property damage.
"Engineered to Ride, Built to Last™"
WARNING:
The hydraulic suspension system is under pressure (in excess of 200 bar, or 2900 PSI). Depressurize the
KIT CONTAINS:
PARTS LIST
P/N QTY DESCRIPTION
21-4973 1 ARNOTT REMANUFACTURED REAR LEFT ABC STRUT
21-7298 1 ACCESSORY KIT
Arnott® is committed to the quality of its products. If you have a question or problem with any Arnott product, please contact Arnott by calling 800-251-8993 during normal business hours or email techassistance@arnottinc.com
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Page 2
SK-2461
ARNOTT REMANUFACTURED
REAR LEFT ABC STRUT FOR
2002-2006 MERCEDES-BENZ S-CLASS (AMG) 2002-2006 MERCEDES-BENZ CL-CLASS (AMG)
GENERAL INFORMATION:
Reading this manual signies your agreement to the terms of the general release, waiver of liability, and hold harmless agreement, the full text of which is available at www.arnottinc.com.
• Not to be stored below 5oF (-15oC) and above 122oF (50oC).
• Avoid damage to hydraulic lines and cables.
• Removal and installation is only to be performed by fully qualied personnel.
• Use car manufacturer’s diagnostic software.
CAUTION:
software is required to re-pressurize the hydraulic system after strut installation.
Work is to be performed by a factory trained mechanic; failure to do so may cause damage to the vehicle. Diagnostic
To avoid the possibility of short circuits while working with electric components consult your owner's manual on how to disconnect your battery.
Consult your vehicles owner's manual, service manual, or car dealer for the correct jacking points on your vehicle and for additional care, safety and maintenance instructions. Under no circumstances should any work be completed underneath the vehicle if it is not adequately supported, as serious injuries and death can occur.
ABC STRUT REMOVAL
1. REMOVE THE STRUT COVER LOCATED ON THE REAR DECK.
2. DISCONNECT THE ELECTRICAL CONNECTOR AND REMOVE THE THREE (3) NUTS ON THE TOP OF THE STRUT. (FIGURE A)
3. SET STEERING TO STRAIGHT AHEAD.
4. RAISE VEHICLE.
5. REMOVE REAR WHEEL.
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FIGURE A
Page 3
SK-2461
ARNOTT REMANUFACTURED
REAR LEFT ABC STRUT FOR
2002-2006 MERCEDES-BENZ S-CLASS (AMG) 2002-2006 MERCEDES-BENZ CL-CLASS (AMG)
6. BLEED OFF HYDRAULIC PRESSURE. OPEN BLEED SCREW CAREFULLY SO THAT THE HYDRAULIC FLUID CAN DRAIN OUT SLOWLY TO PREVENT THE STRUT FROM COLLAPSING TOO RAPIDLY. (FIGURE B)
FIGURE B
7. DISCONNECT THE HYDRAULIC LINE QUICK-RELEASE COUPLING FROM THE STRUT (ENSURE THAT NO DIRT ENTERS THE OPENED QUICK-RELEASE FITTING). (FIGURE C)
FIGURE C
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Page 4
SK-2461
ARNOTT REMANUFACTURED
REAR LEFT ABC STRUT FOR
2002-2006 MERCEDES-BENZ S-CLASS (AMG) 2002-2006 MERCEDES-BENZ CL-CLASS (AMG)
8. REMOVE TWO (2) BOLTS ON THE BACKSIDE OF THE CALIPER. (FIGURE D)
FIGURE D
9.
10.
REMOVE THE RETAINING CLIP. (FIGURE E)
FIGURE E
REMOVE THE BRAKE PAD SENSOR BRACKET (PASSENGER SIDE ONLY). (FIGURE F)
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FIGURE F
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ARNOTT REMANUFACTURED
2002-2006 MERCEDES-BENZ S-CLASS (AMG) 2002-2006 MERCEDES-BENZ CL-CLASS (AMG)
11. SECURE THE CALIPER. (FIGURE G)
SK-2461
REAR LEFT ABC STRUT FOR
FIGURE G
12. REMOVE THE NUT TO
13.
DISASSEMBLE THE OUTER SUSPENSION ARM. (FIGURE I)
DISCONNECT THE TRAVEL SENSOR. (FIGURE H)
FIGURE H
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FIGURE I
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SK-2461
ARNOTT REMANUFACTURED
REAR LEFT ABC STRUT FOR
2002-2006 MERCEDES-BENZ S-CLASS (AMG)
2002-2006 MERCEDES-BENZ CL-CLASS (AMG)
14. REMOVE THE BOLT AND NUT CONNECTING THE STRUT ASSEMBLY TO THE LOWER SUSPENSION ARM. (FIGURE J)
FIGURE J
15. ARM TO SWING DOWN). (FIGURE K)
LOOSEN THE LOWER CONTROL ARM BOLT SLIGHTLY, DO NOT REMOVE (THIS WILL ALLOW THE LOWER CONTROL
FIGURE K
16.
17. STRUT REMOVAL COMPLETE.
REMOVE STRUT ASSEMBLY FROM CAR.
ABC STRUT INSTALLATION
Tighten all nuts and bolts to manufacturer's specications during the installation process.
Please refer to your vehicle manufacturer's service manual for re-pressurizing the ABC
Work is to be performed by a factory trained mechanic; failure to do so may cause damge to the vehicle. Diagnostic software is required to re-pressurize the hydraulic system after strut installation.
1. INSTALLATION IS IN REVERSE ORDER OF ABC STRUT REMOVAL.
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®
hydraulic suspension system.
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