ARNOTT AS-2603 User Manual REV 1

Page 1
AS-2603
ARNOTT REMANUFACTURED
REAR RIGHT AIR STRUT
FOR 2007-2013 MERCEDES-BENZ S-CLASS
FOR 2007-2013 MERCEDES-BENZ CL-CLASS
Congratulations on your purchase of an Arnott® air suspension product. We at Arnott Incorporated are proud to offer a high quality product at the industry’s most competitive pricing. Thank you for your condence in us
and our product.
Proper installation is essential to experience and appreciate the benets of this system. Please take a moment
to review these installation instructions before you begin to install these components on your vehicle. The
removal and installation of air suspension products should only be performed by a fully qualied, ASE
Certied, professional.
It is equally important to be aware of all necessary safety measures while installing your new Air Suspension
System. This includes proper lifting and immobilizing of the vehicle and isolation of any stored energy to
prevent personal injury or property damage.
"Engineered to Ride, Built to Last™"
WARNING:
and disconnect power to the air suspension system prior to disassembly. Do not allow dirt or grease to enter the system. Always wear standard hand, ear, and eye protection when servicing the air suspension system.
The air suspension system is under pressure (up to 10 bar, or 150 lbf/in). Verify pressure has been relieved
KIT CONTAINS:
PARTS LIST
P/N QTY DESCRIPTION
21-7630 1 ARNOTT REMANUFACTURED REAR RIGHT AIR STRUT
21-7413 1 ACCESSORY KIT
Arnott® is committed to the quality of its products. If you have a question or problem with any Arnott product, please contact Arnott by calling 800-251-8993 during normal business hours or email techassistance@arnottinc.com
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AS-2603
ARNOTT REMANUFACTURED
REAR RIGHT AIR STRUT
FOR 2007-2013 MERCEDES-BENZ S-CLASS
FOR 2007-2013 MERCEDES-BENZ CL-CLASS
GENERAL INFORMATION:
Reading this manual signies your agreement to the terms of the general release, waiver of liability, and hold harmless agreement, the full text of which is available at www.arnottinc.com.
• Not to be stored below 5oF (-15oC) and above 122oF (50oC).
• Avoid damage to air lines and cables.
• Removal and installation is only to be performed by fully qualied personnel.
• Use car manufacturer’s diagnostic software.
CAUTION:
in the instructions or in a different sequence.
Damage to the vehicle and air suspension system can be incurred if work is carried out in a manner other than specied
To avoid the possibility of short circuits while working with electric components consult your owner's manual on how to disconnect your battery.
Consult your vehicle owner's manual, service manual, or car dealer for the correct jacking points on your vehicle and for additional care, safety and maintenance instructions. Under no circumstances should any work be completed underneath the vehicle if it is not adequately supported, as serious injuries and death can occur.
AIR STRUT REMOVAL
1. SET STEERING TO STRAIGHT AHEAD.
2. LIFT VEHICLE AND REMOVE REAR RIGHT WHEEL. (FIGURE 1)
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FIGURE 1
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AS-2603
ARNOTT REMANUFACTURED
REAR RIGHT AIR STRUT
FOR 2007-2013 MERCEDES-BENZ S-CLASS
FOR 2007-2013 MERCEDES-BENZ CL-CLASS
3. REMOVE THE BRAKE CALIPER CLIP. (FIGURE 2)
FIGURE 2
4. REMOVE THE TWO (2) BOLTS HOLDING THE BRAKE CALIPER. REMOVE THE BRAKE CALIPER AND SUSPEND TO PREVENT DAMAGE TO BRAKE LINES. (FIGURE 3)
FIGURE 3
5. REMOVE THE FASTENERS AND INNER WHEEL LINER TO EXPOSE THE REAR AIR STRUT’S WIRING BLOCK. (FIGURE 4)
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FIGURE 4
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AS-2603
ARNOTT REMANUFACTURED
REAR RIGHT AIR STRUT
FOR 2007-2013 MERCEDES-BENZ S-CLASS
FOR 2007-2013 MERCEDES-BENZ CL-CLASS
6. REMOVE THE METAL CLIP AND PLUG FOR THE REAR AIR STRUT’S DAMPENING COIL. (FIGURE 5)
FIGURE 5
7. REMOVE THE LOWER SWAY BAR END LINK NUT AND SEPARATE. (FIGURE 6)
FIGURE 6
8. REMOVE THE LOWER AIR STRUT MOUNTING NUT. (FIGURE 7)
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FIGURE 7
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AS-2603
ARNOTT REMANUFACTURED
REAR RIGHT AIR STRUT
FOR 2007-2013 MERCEDES-BENZ S-CLASS
FOR 2007-2013 MERCEDES-BENZ CL-CLASS
9. REMOVE THE LOWER CONTROL ARM NUT. (FIGURE 8)
FIGURE 8
10. REMOVE THE REAR DASH COVER FROM INSIDE OF THE VEHICLE. (FIGURE 9)
FIGURE 9
11. PULL BACK THE FOAM INSULATION TO EXPOSE THE AIR STRUT TOP MOUNT. (FIGURE 10)
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FIGURE 10
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ARNOTT REMANUFACTURED
FOR 2007-2013 MERCEDES-BENZ S-CLASS
FOR 2007-2013 MERCEDES-BENZ CL-CLASS
12. REMOVE THE AIR LINE. (FIGURE 11)
AS-2603
REAR RIGHT AIR STRUT
FIGURE 11
13. REMOVE THE THREE (3) TOP MOUNTING NUTS. (FIGURE 12)
FIGURE 12
14. REMOVE THE LOWER CONTROL ARM BOLT AND THE LOWER AIR STRUT MOUNTING BOLT. (FIGURE 13)
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FIGURE 13
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AS-2603
ARNOTT REMANUFACTURED
REAR RIGHT AIR STRUT
FOR 2007-2013 MERCEDES-BENZ S-CLASS
FOR 2007-2013 MERCEDES-BENZ CL-CLASS
15. PULL DOWN ON THE LOWER CONTROL ARM AND REMOVE THE AIR STRUT FROM THE VEHICLE. (FIGURE 14)
FIGURE 14
16. REMOVAL COMPLETE.
AIR STRUT INSTALLATION
Tighten all nuts and bolts to manufacturer's specications during the installation process.
1. INSTALLATION IS IN THE REVERSE ORDER OF AIR STRUT REMOVAL.
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