Page 1
Main Components
x1 Right Sto pper
x5 Wall Spac er
x2 Anti -jump Bl ock
x5 5/16 (8mm x 60 mm)
Carria ge Bolt
x1 Left Sto pper
x2 Bent St rap
MAIN COMPONENTS
x1 Right Sto pper
x2 Anti -jump Bl ock
x5 5/16 (8mm x 60 mm)
Carria ge Bolt
x1 Left Sto pper
x2 Bent St rap
x1 Right Sto pper
x5 5/16 (8mm x 60 mm)
Carria ge Bolt
x1 Left Sto pper
x2 Bent St rap
x1 Right Sto pper
x5 5/16 (8mm x 60 mm)
Carria ge Bolt
x1 Left Sto pper
x2 Bent St rap
x5 5/16 (8mm x 60 mm)
Carria ge Bolt
x1 Left Sto pper
x5 5/16 (8mm x 60 mm)
Carria ge Bolt
Main Components
x1 Right Sto pper
x1 Rail x5 Wall Spac er
x2 Anti -jump Bl ock
x5 5/16 (8mm x 60 mm)
Carria ge Bolt
x5 5/16 (8mm x 90 mm)
Wall Screw
x1 Floor-Mounte d
Door Guide
x5 5/16 (10mm)
Wall Anch or
x2 #8 (4.2 mm x 25mm)
Floor Sc rews
x1 Left Sto pper
x2 5/16 (8mm)
Floor An chor
x1 Optiona l Second ary
Wall-Mounted
Door Guide
x2 Bent St rap
x1 Right Sto pper
x2 Anti -jump Bl ock
x5 5/16 (8mm x 60 mm)
Carria ge Bolt
x1 Floor-Mounte d
Door Guide
x5 5/16 (10mm)
Wall Anch or
x2 #8 (4.2 mm x 25mm)
Floor Sc rews
x1 Left Sto pper
x2 5/16 (8mm)
Floor An chor
x1 Optiona l Second ary
Wall-Mounted
Door Guide
x2 Bent St rap
x1 Right Sto pper
x5 5/16 (8mm x 60 mm)
Carria ge Bolt
x1 Floor-Mounte d
Door Guide
x1 Left Sto pper
x2 5/16 (8mm)
Floor An chor
x1 Optiona l Second ary
Wall-Mounted
Door Guide
x2 Bent St rap
x1 Right Sto pper
x5 5/16 (8mm x 60 mm)
Carria ge Bolt
x1 Floor-Mounte d
Door Guide
x1 Left Sto pper
x1 Optiona l Second ary
Wall-Mounted
Door Guide
x5 5/16 (8mm x 60 mm)
Carria ge Bolt
x1 Left Sto pper
x1 Optiona l Second ary
Wall-Mounted
Door Guide
x5 5/16 (8mm x 60 mm)
Carria ge Bolt
Tools Required
Cordles s Drill Drill Bi t 5/16 (8mm) Drill Bi t 3/8 (10mm) Phillips S crewdri ver Wrench
Pencil
Cordles s Drill Drill Bi t 5/16 (8mm) Drill Bi t 3/8 (10mm) Phillips S crewdri ver
Wrench
Drill Bi t 5/16 (8mm) Drill Bi t 3/8 (10mm) Phillips S crewdri ver
Wrench
Drill Bi t 3/8 (10mm) Phillips S crewdri ver
Wrench
Phillips S crewdri ver Wrench
Wrench
Tools Required
Tape Measure
Cordles s Drill Drill Bi t 5/16 (8mm) Drill Bi t 3/8 (10mm) Phillips S crewdri ver
Wrench
Pencil
Level
1/4" Morti ce Router H ead
Speed Square
Required for Floor-Mounted
Door Guide Installation
Cordles s Drill Drill Bi t 5/16 (8mm) Drill Bi t 3/8 (10mm) Phillips S crewdri ver
Wrench
Pencil
1/4" Morti ce Router H ead
Speed Square
Required for Floor-Mounted
Door Guide Installation
Cordles s Drill Drill Bi t 5/16 (8mm) Drill Bi t 3/8 (10mm) Phillips S crewdri ver
Wrench
1/4" Morti ce Router H ead
Required for Floor-Mounted
Door Guide Installation
Wrench
1
x1 Rail
x5 Wall Spac er
Barn Door Hardware Kit
Installation Guide
x2 Anti -jump Bl ock
x2 Bent Strap/
x1 Right Sto pper
x1 Left Sto pper
x5 5/16 (8mm x 60 mm)
Carria ge Bolt
x5 5/16 (8mm x2 5mm)
Anchor
(Pre-m ounted to
Carria ge Bolt)
x1 Track Joiner
x5 5/16 (8mm x 90 mm)
Wall Screw
Sold Separately
TOOLS REQUIRED
Tape Measure
Pencil
x2 #8 (4.2 mm x 25mm)
Floor Sc rews
Cordles s Drill
x2 5/16 (8mm)
Floor An chor
Drill Bi t 5/16 (8mm)
x1 Floor-Mounte d
Door Guide
Drill Bi t 3/8 (10mm)
x1 Optiona l Second ary
Wall-Mounted
Door Guide
Phillips S crewdri ver
x1 Fill-in Plug
Wrench
Allen Key
Level
Speed Square
IMPORTANT: BEFORE YOU BEGIN
IF INSTALLING DIRECTLY INTO A NON-CONCRETE WALL, DO NOT ATTEMPT TO INSTALL THE RAIL SOLELY TO THE
DRYWALL OR ANY WALL SURFACE AS THIS MAY NOT SUPPORT THE WEIGHT OF THE RAIL AND MOUNTED DOOR. THE
RAIL MUST BE INSTALLED ONTO A PIECE OF SOLID WOOD BLOCKING (SOLD SEPARATELY). USING MOUNTING SCREWS
(ALSO SOLD SEPARATELY) ENSURES THE SOLID WOOD BLOCK IS SECURED INTO THE STRUCTURAL SURFACE. USE
A STUD FINDER WHERE NECESSARY TO LOCATE STUDS AND SECURE SAFELY. TYPICAL SOLID WOOD BLOCKING
SHOULD BE 1" X 4" TO THE LENGTH OF THE RAIL.
NOTE, THE MAXIMUM THICKNESS OF THE DOOR MUST BE 1 3/8". IF INSTALLING WITH THE FLOOR-MOUNTED DOOR
GUIDE, THE DOOR MUST BE MORTICED 1/4" WIDE X 3/4" DEEP CENTRALLY. A SECONDARY WALL-MOUNTED DOOR
GUIDE HAS ALSO BEEN PROVIDED FOR NON-MORTICED DOOR INSTALLATION.
1/4" Morti ce Router H ead
Required for Floor-Mounted
Door Guide Installation
1" x 4" Solid
Wood Blocking
Required
Page 2
Step 1. Door Preparation
3/4
" (19 mm)
1/4"
(6.3 mm)
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
3/4
" (19 mm)
1/4"
(6.3 mm)
Centre to Stile or
minimum of 2" (51 mm)
drill out
3/8" (10mm)
2" (51 mm)
2
Note: K and Z Bar Planked
doors are pre-routed along the bottom and do not require door
preparation.
Note: A second, optional wall-mounted door guide has also been
provided in this kit should you not wish to mortice your door.
Mortice 1/4" wide x 3/4" deep groove
centrally to the bottom of the door for the use with the oor-mounted door
guide. This will ensure smoothness of door travel side-to-side and will
prevent the door from swinging in and out.
1/4"
(6.3 mm)
3/4
" (19 mm)
Step 2a. Door Preparation -
Strap Installation for Bent Strap
Position each strap to the front of the door center to the stile or a minimum
of 2" from the edge of the door.
Cut a piece of cardboard 2" high and place between the wheel (inner
groove) and the top of the door to correctly position the height of the
straps.
Mark holes with a pencil and pre-drill 3/8" holes, then secure into place.
Repeat from second strap.
Step 2b. Door Preparation -
Strap Installation for Top Mount
Position each roller a minimum of 4" from the edge of the door.
Mark the rst hole with a pencil and pre-drill 1/8" holes, then secure into
place. Mark the second hole with the roller in place to ensure the roller is
secure. Repeat for second roller.
2" (51 mm)
drill out
3/8" (10mm)
Centre to Stile or
minimum of 2" (51 mm)
Step 3. Door Preparation -
Anti-jump block installation
Position each anti-jump block at least 1" from the edge of the straps.
Tighten slightly to secure into place.
Image for bent strap shown
Page 3
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
Step 4. CONCRETE Wall Preparation
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
Door Height + 1 3/4"
3/8" (9.5 mm)
Gap under
the door
78 3/4" (2000 mm)
Minimum
2"
(51mm)
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
Door Height + 1 3/4"
3/8" (9.5 mm)
Gap under
the door
78 3/4" (2000 mm)
Minimum
2"
(51mm)
1 3/8" (30 mm)
5/16" (8mm)
3
IF INSTALLING INTO DRYWALL, PLEASE PROCEED TO STEP 7.
Position the rail by measuring up from the door height (H) + 1 3/4" to the
center of the track. Also ensure a gap of 3/8" at the bottom. Ensure the rail
is level and leave a minimum of 2" from the end of the rail to the side of the
opening (as shown).
If installing with an opening for 80" standard door size, remove the top trim
and cut the side trim horizontally along the height of the opening.
78 3/4" (2000 mm)
Step 5. CONCRETE Wall Preparation
Position the rail in place ensuring that it is level, mark the holes on the rail
using a pencil and pre-drill 5/16" holes into the concrete.
Door Height + 1 3/4"
Minimum
2"
(51mm)
3/8" (9.5 mm)
Gap under
the door
Image for bent strap shown
1 3/8" (30 mm)
5/16" (8mm)
Step 6. CONCRETE Rail Installation
When installing directly into concrete, insert using the provided anchors and
carriage bolts (with washers). Ensure to un-screw to separate the carriage
bolt and anchor to install correctly, securing a wrench.
Ensure to insert both stoppers on either side of the rail inside the rst hole.
Page 4
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
Step 7. DRYWALL Wall Preparation
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
Door Height + 1 3/4"
1” x 4” solid wood block ing
78 3/4" (2000 mm)
Minimum
2"
(51mm)
3/8" (9.5 mm)
Gap under
the door
4
When installing into drywall, a piece of 1" x 4" solid wood blocking is required
to be mounted to the wall before proceeding with the rail installation.
Position the solid wood blocking by measuring up from the door height (H)
+ 1 3/4" to the center of the track. Also ensure a gap of 3/8" at the bottom.
Lastly, ensure the solid wood blocking is level and leave a minimum 2" from
the end of the blocking to the side of the opening (as shown).
If installing with an opening for 80" standard door size, remove the top trim
and cut the side trim horizontally along the height of the opening.
Step 8. DRYWALL Wall Preparation
Position the rail on top of the wood blocking ensuring levelness, mark the
holes using a pencil and pre-drill 5/16" holes into the wood blocking.
Door Height + 1 3/4"
Minimum
2"
(51mm)
3/8" (9.5 mm)
Gap under
the door
78 3/4" (2000 mm)
1” x 4” solid wood block ing
Image for bent strap shown
Step 9. DRYWALL Rail Installation
When installing into the solid wood block and wall, insert using the
provided wall screws. Align each spacer to the rail holes, inserting spacers
and screws with a wrench.
Ensure to insert both stoppers on either side of the rail inside the rst hole.
1 3/8" (30 mm)
5/16" (8mm)
Page 5
ASSEMBLY INSTRUCTIONS
Step 10. Hanging the Door
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
1
2
1 3/16" (30 mm)
1/4" (8mm)
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
1
2
1 3/16" (30 mm)
1/4" (8mm)
5
Place the assembled door onto the secured rail and tighten each anti-jump
block. Ensure all parts are operating correctly by sliding the door side-to-side.
1
Step 11. Floor-Mounted Door Guide Installation
Once the door is plumb, position the oor-mounted door guide inside the
morticed door, line up close to the opening. Slide the door side-to-side to
ensure functionality for nal placement then mark holes with a pencil and
pre-drill 1/4" holes. If drilling directly into a concrete oor, use the provided
anchors.
2
Image for bent strap shown
Step 12. OPTIONAL Wall-Mounted Door Guide Installation
Line up close to the opening, position and secure the wall-mounted door
guide directly into the wall or trim, extending the guide as necessary to allow
the door to travel side-to-side. Tighten to secure in place.
1 3/16" (30 mm)
1/4" (8mm)
Page 6
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
Step 13. OPTIONAL Track Joiner
BARN DOOR HARDWARE KIT
ASSEMBLY INSTRUCTIONS
6
Note: Track joiner sold separately. Designed to join (2) tracks for wider
opening applications.
Align the two tracks together. Position the track joiner on the front face of the
tracks, with the lip under the bottom edge. Use the Allen key to fasten the four
screws in place.
Step 14. Stopper Installation
Slide the door closed and to correct position of both stoppers. Using the
provided Allen key, tighten into position.
Step 15. Fill-in Plug
If your track has 2 holes on each end, it has been prepared for kit expansion.
Ask your supplier about a track joiner (sold separately) to expand your kit.
If you do not wish to add another kit, use the plugs supplied to ll the holes.
This will complete the installation of the Barn Door Kit.
(X2)
Image for bent strap shown
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