Aries Automotive TB 235033 User Manual

4”ROUND SIDE BAR
DODGE RAM CREW CAB 1500 09-13 & DODGE RAM CREW CAB 2500/3500 10-13 (Exc - CAB CHASSIS with DEF tanks)
INSTALLATION INSTRUCTIONS
4”ROUND SIDE BAR
(Exc - CAB CHASSIS with DEF tanks)
PART# AL 235033/TB 235033
Page 1 of 4 3/25/11 Rev3(DP)
4”ROUND SIDE BAR
DODGE RAM CREW CAB 1500 09-13 & DODGE RAM CREW CAB 2500/3500 10-13 (Exc - CAB CHASSIS with DEF tanks)
PARTS LIST:
Qty Description Qty Description
1 Driver/Left Sidebar 1 Passenger/Right Sidebar 1 Driver/Left Front Mounting Bracket 1 Passenger/Right Front Mounting Bracket 1 Driver/Left Front Support Bracket 1 Passenger/Right Front Support Bracket 1 Driver/Left Rear Mounting Bracket 1 Passenger/Right Rear Mounting Bracket
12mm x 35mm Bolt/10mm Nut Plates
4
12mm x 40mm Bolt Plates
2
12mm x 32mm OD x 3mm Flat Washers
6
12mm Lock Washers
6
12mm Hex Nuts
6
12mm Plastic Retainers
6
10-1.50mm x 35mm Hex Bolts
4
10mm x 30mm OD x 2.5mm flat washers
12
10mm Lock Washers
12
10mm x 50mm Hex Bolts
8
Passenger Side Rear Mounting Bracket
12mm x 35mm Bolt/10mm Nut Plate (pictured with Plastic Retainer installed for example)
Driver Side Rear Mounting Bracket
Passenger Side Front Mounting Bracket
Passenger Side Front Support Bracket
Passenger/Right Sidebar
Front of Sidebar (NOTE: End of tube slightly longer in front)
12mm x 40mm Bolt Plate (pictured with Plastic Retainer and hardware)
Driver Side Front Support Bracket
Driver Side Front Mounting Bracket
Driver/Left Sidebar
PROCEDURE:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION.
2. Starting at the passenger side-front of the vehicle, remove the tape covering the factory oval holes in the inner body panel located by the front tire.
3. Select (1) 12mm Bolt Plate and partially thread a Plastic Retainer onto it, (Fig 1A). Insert the Bolt Plate
into the oval hole, (Fig 1B). Once the Bolt Plate is inserted, hold the Bolt end with one hand and tighten the Plastic Retainer with your other hand until it is tight against the body panel. IMPORTANT: The Plastic Retainer is designed to prevent the Bolt Plate from falling into the body cavity and to aid in installing the Mounting Bracket.
4. Next, partially thread a Plastic Retainer onto the threaded end of a Bolt and Nut Plate, (Fig 1C). Insert the Bolt and Nut Plate with Plastic Retainer into the factory oval hole, (Figure 1B).
5. Select the passenger side front Mounting Bracket. Position the Mounting Bracket onto the (2) Bolt Plates. Secure the Bracket to the Bolt Plates with (2) 12mm Flat Washers, (2) 12mm Lock Washers and (2) 12mm Hex Nuts, (Figure 2). Do not tighten at this time. Rotate the Bolt and Nut plate until the threaded Nut end lines up with the remaining hole in the Mounting Bracket and body. Thread (1) 10mm x 35mm Hex Bolt, (1) 10mm Flat Washer and (1) 10mm Lock Washer into the threaded nut plate. Snug but do not tighten hardware at this time.
6. Remove the passenger side front factory body bolt. Select the passenger side Front Support Bracket. Insert the factory body bolt through the Support Bracket and up into its original position, (Figure 2).
Page 2 of 4 3/25/11 Rev3(DP)
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