Aries Automotive B35-5005 User Manual

INSTALLATION INSTRUCTIONS

BULL BAR PART# B35-5005 / 35-5005

2009-11 DODGE RAM 1500

PARTS LIST:

Qty Description Qty Description

1 Bull Bar 6 12mm Lock Washers

Upper Frame Mounting Brackets (for trucks

2

without tow hooks only)
1 Driver/Left Lower Frame Mounting Bracket 2 10-1.5mm x 35mm Hex Bolts
1 Passenger/Right Lower Frame Mounting Bracket 2 10mm Lock Washers
1 Driver/Left Support Bracket 4 10mm x 30mm OD x 3mm Flat Washers
1 Passenger/Right Support Bracket 2 10-1.5mm Hex Nuts

12-1.25mm x 25mm (fine thread) Hex Bolt (for

2

trucks without tow hooks only)
4 12-1.75mm x 35mm Hex Bolts 4 6mm x 12mm OD x 1.4mm Flat Washers

10 12mm x 30.1mm OD x 3.1mm Flat Washers 2 6mm Nylock Hex Nut

4 14-2.0 Pitch Nut 4 4mm Flat Washers
4 14mm Lock Washers

4 12-1.75mm Hex Nuts

2 6mm x 20mm Button Head Allen Bolt

Upper Frame

Bracket (use

without tow
hooks only)

Mounting
on trucks

Passenger Side
Support Bracket
(see note below)

Upper Frame

Mounting

Bracket (use

on trucks
without tow
hooks only)

Passenger Side

Lower Frame

Mounting Bracket

Driver Side Support Bracket

(Support Brackets shown in non-

tow hook direction. Reverse

direction for tow hook equipped

vehicles)

Driver Side Lower

Frame Mounting

PROCEDURE:

1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ
INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION. CUTTING IS REQUIRED.
ASSISTANCE IS RECOMMENDED.

2. Starting at the underside of the front bumper, carefully remove the plastic splash guard. NOTE:

Depending on the model of truck, the splash guard may be attached to the bottom of the truck with
hex bolts. There are also several two-piece plastic push-in clips across the back, behind the
bumper cover holding the splash guard up to the cover, (Fig 1A). First, locate the clips behind the
bumper cover. Pry the center pin of the clip up with a small flat blade screwdriver and remove the
entire clip, (Fig 1B). The splash guard may also be attached with rivets or hex bolts at the corners
of the bumper cover. If the guard is fastened with rivets, once all of the other hardware has been
removed, hold the bumper cover in place and firmly pull the splash guard from the rivet. Remove
the rivet from the bumper cover and move the splash guard to a clean stable work area. Pay close
attention to the type and location of all factory hardware for reinstallation.

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3. From underneath the front of the vehicle, determine if the truck is equipped with or without tow
hooks.

For models without tow hooks:

A. Select one of the Upper Frame Brackets and the driver side Lower Frame Mounting Bracket.

Bolt the two together with (2) 14mm Flat Washers, (2) 14mm Lock Washers and (2) 14mm Hex
Nuts. NOTE: On some vehicles, it may be easier to assemble the two-piece bracket on the
vehicle, (Fig 3). Snug the hardware but do not tighten at this time.
B. Remove the hex nuts on the two lower factory bumper bolts, (Fig 2A). Insert the assembled
Mounting Bracket up from behind the bumper and align the holes in the Mounting Bracket with
the bumper bolts. Attach the Bracket to the bumper bolts using the factory hex nuts and tighten
this hardware only.

For models with tow hooks:

A. Remove the (2) hex nuts holding the front of the tow hook to the back of the bumper.

Select the driver side Lower Mounting Bracket and hang it from the tow hook mounting studs,
(Fig 2B). Attach the Lower Mounting Bracket to the two studs using the factory Hex Nuts. Snug
the hardware but do not tighten at this time.

4. Repeat step 3 for the passenger side bracket installation.

5. With help, position the Bull Bar on the inside of the Mounting Brackets. Use the included (4) 12-

1.75mm x 35mm Hex Head Bolts, (4) 12mm Lock Washers, (8) 12mm Flat Washers, and (4) 12-

1.75mm Hex Nuts to attach the Bull Bar to the Mounting Brackets, (Fig 3). Snug but do not tighten
hardware.

6. Stand back from the vehicle and check to see that the Bull Bar is centered and level on the vehicle
and adjust as necessary. Tighten only the hardware securing the Mounting Brackets to the truck.
Do not tighten the hardware on the Bull Bar. Remove the Bull Bar.

7. Hold the splash guard up to the bumper cover and align it with the mounting points. Mark the
location of the Mounting Brackets onto the back of the splash guard, (Fig 4). Measure the
Brackets and the location of the mounting points before cutting to double check the location
marked to cut, (Fig 5). Cut an approximately 1/2" wide by 4" long slot in the splash guard as
pictured in (Fig 6. NOTE): The size of the slot is an estimate only and may vary due to different
factory designs of splash guards and front bumper covers. Also, additional cutting may be
required to clear the Support Bracket on vehicles equipped with tow hooks. Hold the Support
Bracket in location to check for clearance and cut as required. IMPORTANT: To maintain the
integrity of the splash guard, do not cut the slot any larger than necessary. It is recommended to
make several small cuts and check the fit often for a clean installation.

8. Once the final cuts have been made, reinstall the splash guard using the factory hardware. Use
the included (2) 6mm x 20mm Button head Allen bolts, (4) 6mm Flat Washers and (2) 6mm Hex
Nuts to replace the rivets if required, (Fig 7).

9. Install the Support Brackets.
A. For vehicles without tow hooks. Install the driver side Support Bracket with the slotted side

toward the front of the truck. Bolt the Bracket to the inside of the Lower Mount using the round
hole above the two slotted holes in the Bracket. Use the included (1) 10mm x 35mm Hex Bolt, (2)
10mm Flat Washers, (1) 10mm Lock Washer and (1) 10mm Hex Nut, (Fig 8A). Attach the rear of
the Support Bracket to the frame with (1) 12-1.25mm x 25mm Fine Thread Hex Bolt, (1) 12mm
Flat Washer and (1) 12mm Lock Washer. IMPORTANT: The hole in the bottom of the frame is
fine thread. Only use the 12-1.25mm x 25mm Hex Bolt provided in the hardware kit. Repeat
this step for the passenger side Support Bracket. Snug but do not tighten all hardware at this time.
B. For vehicles with tow hooks. Install the driver side Support Bracket with the round hole
toward the front of the truck and the slotted hole to the rear. Bolt the slotted end of the Support
Bracket to the rear mounting bolt for the tow hook. Loosen the factory hex bolt and insert the
slotted end of the Support Bracket under the head of the factory bolt, (Fig 8B).

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