Aries Automotive 2702-2 User Manual

INSTALLATION INSTRUCTIONS
2702/2702-2
07-09 MINI COOPER & S MODEL
2009 MINI COOPER CONVERTIABLE
08-09 MINI COOPER CLUBMAN
PARTS LIST:
1 Sport Bar 4 6mm Flat Washers 1 Driver/Left Upper Mount Bracket 4 6mm Lock Washers 1 Passenger/Right Upper Mount Bracket 4 6mm Nuts 1 Driver/Left Lower Mounting Bracket 4 8mm Flat Washers 1 Passenger/Lower Mounting Bracket 4 8mm Lock Washers 2 10mm x 30mm Bolts 4 8mm x 25mm Bolts 4 10mm Flat Washers 2 10mm x 35mm Bolt Plate 2 10mm Lock Washer 2 10mm Flat Washers 2 10mm Nuts 2 10mm Lock Washers 1 License Plate Relocation Bracket 2 10mm Nuts 4 6mm x 15mm Hex Cap Screws
Passenger/Right Upper Mounting Bracket Part A
Driver/Left Upper Mounting Bracket
Driver/Left Lower Mounting Bracket
Passenger/Right Lower Mounting Bracket
Passenger/Right Upper Mounting Bracket Part A1
Driver/Left Upper Mounting Bracket
License plate
re-locator
Fig A
Page 1 of 5 5/3/2010)
PROCEDURE:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION.
2. The grill of the vehicle will have to be removed in order to install the Upper mounting brackets, proceed with opening the Hood of the Vehicle.
3. Next using a flat screw driver, carefully begin to remove the Upper Plastic push pins
securing the grill to the vehicles upper radiator support, (Fig 1) shows location of upper push pins to be removed. Once removed, carefully lean the grill forward, just enough to fit your flat screw driver in between the back of grill, and the radiator. Note: there are four plastic push tabs at the bottom, by pushing each tab down and pulling grill forward each tab will release (Fig 1A) shows location of push tabs with the grill removed, (view from back of grill).
4. With the grill removed you now need to remove the torque screws, and the factory nuts holding the Upper bumper to the radiator. NOTE: (1 each per side). (Fig 2 Passenger/Right Side) shows location of screws and nuts, once removed Refer to the parts list Diagram above, select the Upper Mounting Brackets (A & B).
5. Starting with Passenger/Right side Upper bracket, pull the plastic tab of the bumper forward to give yourself enough room to slip the bracket under plastic and over factory bolt end, ReĀ­attach factory nut (Fig 3) shows bracket attached. Repeat for Drivers side.
6. Once you have the Upper brackets mounted, begin to attach brackets A1 & B1 to them with the supplied hardware, (1) 8mm x 25mm Hex bolt (1) 8mm flat washer and (1) 8mm lock washer per. (Fig 4 & Fig 4A) shows attachment.
7. You can now re-install the grill of the vehicle. Starting with Passenger/Right side, slip bracket A1 threw the lower opening of the grill on an angle, then slide the grill over the driver/Left, mount bracket B1. Carefully push grill in at the bottom until it snaps in place reĀ­attach the 4 upper push pins.
8. Next, using a flat screw driver, carefully begin to remove the Plastic push pins securing the bottom of bumper to the vehicles underside once removed, carefully pull the bottom of the bumper down, just enough to fit the (2)10mm Bolt Plates in to the bottom of the factory support for the Radiator, (Fig5) shows Bolt Plate installed then push bumper over Bolt (Fig
5A) shows bolt plate installed and Bolt threw bumper.
9. Proceed to install the lower Mounting brackets to the Bolt Plates with (1) 10mm Flat
washer, (1) 10mm Lock washer and (1) 10mm Nut (Fig 6) shows brackets installed, Snug but do not tighten hardware.
10. Your License plate will need to be relocated, please remove the license plate and the plastic holder; your license will be reinstalled to the Sport bar by using the supplied license plate relocation bracket. Begin by securely mounting bracket to the Sport bar with (2) 6mm bolts, (2) 6mm flat washers, and (2) lock washer, once secure you can attach your license plate to the new license bracket, using the (2) 6mm bolts, (2) 6mm flat washers, (2) 6mm lock washers.
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