Aries Automotive 207001-2 User Manual

INSTALLATION INSTRUCTIONS
SIDE BAR PART #207001/207001-2
2001-2005 HYUNDAI SANTA FE 2/4WD
PARTS LIST
PROCEDURE
1. Begin installation by working on driver side of the vehicle (refer to Figures 1. 1- 1.4).
2. Locate and remove (2) rubber drain plugs located on inside of rocker panel where the Front and Rear Mount Brackets will be installed.
Note: The plugs may be hidden under factory undercoating. Scrape away undercoating in this area to
provide a flat surface for the brackets.
3. Place (1) 3/8” x 1 ½” bolt with metal strap into hole where the front drain plug was removed, and attach to Front Mount Bracket using (1) 7/16” flat washer and (1) 3/8” lock nut (see Figure 1.3). With Front Mount Bracket held firmly against rocker panel, line up slot on opposite end of the bracket with hole in frame rail. Place (1) 3/8” x 1 ½” bolt with metal strap into hole, and secure in same manner as the first bolt. Hand tighten.
4. Attach and secure Rear Mount Bracket to vehicles rocker panel and frame in same manner as the front (see Figure 1.4).
5. Attach Side Tube to Brackets using (2) ½” x 2” bolts, (4) ½” flat washers, and (2) ½” lock nuts, for each Mount Bracket. Hand tighten.
Note: Step Pad closer to the end of the tube goes to the rear (see Figure 1.2).
6. Adjust Side Tube so that it is level and centered, and tighten all bolts to complete the driver-side assembly.
7. Repeat process for passenger side of vehicle to complete installation.
Figure 1.1 – Driver-Side Assembled View
Rocker Panel
Frame Rail
Front of Vehicle
Figure 1.2 – Driver-Side Full Assembly View
Figure 1.3 – Front Bracket Figure 1.4 Rear Bracket
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