Aries Automotive 203032-2 User Manual

INSTALLATION INSTRUCTIONS
SIDEBAR PART #203032-2/203032
2007-10 FORD EDGE
PARTS LIST:
1 Driver/Left Sidebar 2
Driver/Left Front Mounting Bracket (A)
1
Passenger/Right Front Mounting Bracket (B)
1
Driver/Left Rear Mounting Bracket (C)
1
Passenger/Right Rear Mounting Bracket (D)
1
Driver/Left Front Support Bracket (E)
1
Passenger/Right Front Support Bracket (F)
1
10-1.50mm x 25mm Bolt Plate w/ Bent (small) (G)
10-1.50mm x 30mm Bolt Plate (H)
10-1.50mm x 35mm Bolt Plate w/ Bent (Large) (I)
2
4 10-1.50mm x 25mm Hex Head Bolts
12 10mm Nylock Nuts
16 10mm ID x 26mm OD x 1.5mm Flat Washers
8 8-1.25mm x 25mm Hex Head Bolts
8 8mm Lock Washers
8 8mm ID x 22mm OD x 1.5mm Flat washers
(I) (I)
(G) (G)
(H) (H)
(A) (B) (C) (D)
(E) (F)
(H) (H)
PROCEDURE:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION. DO NOT ATTEMPT INSTALLATION ALONE; PERSONAL INJURY OR DAMAGE TO THE TRUCK MAY RESULT.
2. From underside of vehicle, insert (1) 10mm x 30mm Bolt Plate into factory front hole on the passenger side panel (Figure 1).
3. Determine passenger and driver side front Mounting Brackets. Hang passenger side front Mounting Bracket
through Bolt Plate and into position by partially threading (1) 10mm Nylock Nut and (1) 10mm Flat Washer into previously inserted Bolt Plate (Figure 2).
4. Insert (1) 10mm x 35mm Bolt Plate w/ Bent into factory hole on the frame (Figure 3).
5. Locate passenger side front Support Bracket. Partially hang passenger Support Bracket through previously inserted Bolt Plate and into position by threading (1) 10mm Nylock Nut and (1) 10mm Flat Washer (Figure 4).
6. Attach opposite side of passenger Support Bracket to Mounting Bracket by using the included (2) 10mm x 25mm Hex Head Bolts, (2) 10mm Nylock Nuts, and (4) 10mm Flat Washers (Figure 4). Do not tighten at this time.
7. The passenger rear Mounting Bracket mounts with two Bolt Plates. Insert (1) 10mm x 25mm Bolt Plate w/ Bent
into the two factory holes on the cross member (Figure 5). Insert (1) 10mm x 30mm Bolt Plate into lower factory hole on the side panel (Figure 6).
8. Determine passenger and driver side rear Mounting Bracket. Position Mounting Bracket through both previously inserted Bolt Plates and partially thread (1 ea ) 10mm Nylock Nut and (1 ea ) 10mm Flat Washer to secure Mounting Bracket (Figure 7).
9. Locate the passenger/right Side Bar and carefully place it onto previously installed Mounting Brackets. WARNING! Do not slide Side Bar back and forth on the Mounting Brackets; this may damage the finish on the
Side Bar.
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10. Align holes on the Side Bar with holes on the Mounting Brackets. Attach Side Bar to Mounting Brackets with the included (4) 8-1.25mm x 25mm Hex Head Bolt, (4) 8mm Flat Washers, and (4) 8mm Lock Washers (Figure 8). Do not tighten at this time.
11. Level and adjust Side Bar, and then tighten all hardware at this time now.
12. Repeat Steps 2-11 for driver/left Sidebar
13. Do periodic inspections to the installation to make sure that all hardware is secure and tight.
Passenger Front Mounting Bracket Shown
10mm x 30mm
Bolt Plate
Figure 1 Figure 2
(Bolt Plate)
10mm Nylock Nut
10mm Flat Washer
10mm x 35mm
Bolt Plate w/ Bent
Figure 3
Passenger Front Support Bracket
Passenger Front
Mounting Bracket
(Bolt Plate w/ Bent)
10mm Nylock Nut
10mm Flat Washer
10mm x 25mm Hex
Head Bolts
10mm Nylock Nuts
10mm Flat Washers
Figure 4
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