Aries Automotive 200001-2 User Manual

1998-2005 MERCEDES BENZ ML CLASS
in these mounting holes
PART# 200001/200001-2
PARTS LIST:
Driver/Left Sidebar 4 1/2“ x 1-1/2“OD x 1/8" Flat Washers
1
Passenger/Right Sidebar 4 1/2“ Lock Washers
1
Driver/Left Front Mounting Bracket 10 14mm x 45mm Hex Bolts
1
Passenger/Right Front Mounting Bracket 2 14mm x 30mm Hex Bolts (Front Brackets Only)
1
Driver/Left Rear Mounting Bracket 24 14mm x 44mm OD x 3mm Flat Washers
1
Passenger/Right Rear Mounting Bracket 12 14mm Lock Washers
1 4 1/2“ x 2“ Hex Bolts 12 14mm Hex Nuts
Passenger/Right Side Rear Mounting Bracket (shorter bracket)
Driver/Left Side Rear Mounting Bracket (shorter bracket)
Passenger/Right Side Front Mounting Bracket (longer bracket)
Only use the shorter (2) 14mm x 30mm Hex Bolts
Driver/Left Side Front Mounting Bracket (longer bracket)
Front
Passenger/Right Sidebar
Driver/Left Sidebar
Rear
PROCEDURE:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION. SEE ILLUSTRATION ON PAGE 4 FOR MORE INFO.
2. Remove the factory hex bolts securing the plastic rocker panel cover on the driver side to the vehicle, (Fig 9).
Place the cover on a clean surface.
3. Position the driver side front bracket up to the underside of the body mount-frame channel, (Fig 1). Bolt the Bracket to the back of the frame channel with (2) 14mm x 45mm Hex Bolts, (4) 14mm Flat Washers, (2) 14mm Lock Washers and (2) 14mm Hex Nuts, (Fig 2). Insert (1) 14mm x 30mm Shorter Hex Bolt with (2) 14mm Flat Washers , (1) 14mm Lock Washer and (1) 14mm Hex Nut into the front tab on the Mounting Bracket and into the frame channel. Do not tighten hardware at this time. IMPORTANT: Only use the (2) shorter 14mm x 30mm Hex Bolts in the forward mounting location for the driver side and passenger side Front Mounting Brackets.
4. Next, install the driver side Rear Mounting Bracket, (Fig 3), as per the directions in Step 3 with the included (3) 14mm x 45mm Hex Bolts, (6) 14mm Flat Washers, (3) 14mm Lock Washers and (3) 14mm Hex Nuts, (Fig 4). Do not tighten hardware at this time.
5. Select the driver Sidebar and carefully place it in position on top of the Brackets. Bolt the Sidebar to the Brackets with the included (2) 1/2" x 2" Hex Bolts, (2) 1/2" Lock Washers and (2) 1/2" Flat Washers, (Fig 9).
6. Align Sidebar properly and tighten all hardware.
7. Repeat Steps 2 – 6 for passenger Sidebar installation, (Figures 5 - 9).
8. Do periodic inspections to the installation to make sure that all hardware is secure and tight.
To protect your investment, wax this product after installing. Regular waxing is recommended to add a protective layer over the finish. Do not use any type of polish or wax that may contain abrasives that could damage the finish. For stainless steel: Aluminum polish may be used to polish small scratches and scuffs on the finish. Mild soap may
be used also to clean the Sidebar. For gloss black finishes: Mild soap may be used to clean Sidebar.
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1998-2005 MERCEDES BENZ ML CLASS
(Fig 1) Driver side front body mount pictured after plastic cover removed
Rear
(Fig 3) Driver side rear body mount pictured after plastic cover removed
(Fig 5) Passenger side front body mount pictured after plastic cover removed
PART# 200001/200001-2
Driver Side Installation Pictured
Front
Front
(Fig 2) Driver side front Mounting Bracket pictured after plastic cover removed
14mm x 45mm Hex Bolt (2) 14mm Flat Washers 14mm Lock Washers 14mm Hex Nuts
Front
(Fig 4) Driver side rear Mounting Bracket pictured after plastic cover removed
SIDEBAR
(2) 14mm x 45mm Hex Bolts (4) 14mm Flat Washers (2) 14mm Lock Washers (2) 14mm Hex Nuts
Rear
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